阅读说明：本技术 焊接用的柔性衬垫粘贴装置 (Flexible liner pasting device for welding ) 是由 孟庆武 卢佳欣 周健 祝立群 孟凡琦 师慧姿 于 2019-10-20 设计创作，主要内容包括：一种焊接用的柔性衬垫粘贴装置。包括主框架、轴、前导轮部件、中滚轮部件、后滚轮部件、衬垫滚筒部件、铝箔滚筒部件以及废纸滚筒部件；主框架作为装置主体,用于支撑和安装其余部件；前导轮部件由前导轮外套、前导轮磁铁以及前导轮轴承组成,所述前导轮部件装在装置的下部前面；中滚轮部件由中滚轮外套、中滚轮磁铁以及中滚轮轴承组成,装在装置的下部中间；后滚轮部件由后滚轮外套、后滚轮磁铁以及后滚轮轴承组成,装在装置的下部后面；衬垫滚筒部件由衬垫大滚筒和衬垫筒轴承组成,装在装置的中部前面；铝箔滚筒部件由铝箔小滚筒和铝箔筒轴承组成,装在装置的中部中间；废纸滚筒部件由废纸小滚筒和废纸筒轴承组成,装在装置的中部后面。(A flexible liner bonding device for welding. Comprises a main frame, a shaft, a front roller component, a middle roller component, a rear roller component, a liner roller component, an aluminum foil roller component and a waste paper roller component; the main frame is used as a device main body and is used for supporting and mounting other components; the front guide wheel component consists of a front guide wheel outer sleeve, a front guide wheel magnet and a front guide wheel bearing, and the front guide wheel component is arranged in front of the lower part of the device; the middle roller part consists of a middle roller outer sleeve, a middle roller magnet and a middle roller bearing and is arranged in the middle of the lower part of the device; the rear roller component consists of a rear roller jacket, a rear roller magnet and a rear roller bearing and is arranged at the rear of the lower part of the device; the liner roller component consists of a liner big roller and a liner roller bearing and is arranged in front of the middle part of the device; the aluminum foil roller component consists of a small aluminum foil roller and an aluminum foil roller bearing and is arranged in the middle of the middle part of the device; the waste paper roller part consists of a waste paper small roller and a waste paper roller bearing and is arranged behind the middle part of the device.)

1. The utility model provides a device is pasted to flexible liner of welding usefulness, includes main frame and axle, its characterized in that: the apparatus further comprises a front roller member, a middle roller member, a rear roller member, a liner drum member, an aluminum foil drum member, and a waste drum member;

the main frame is used as a device main body and is used for supporting and mounting other components; the main frame is formed by assembling and welding 2 side panels, 1 lower transverse plate, 1 side transverse plate, 2 upper transverse plates and 1 handle rod; 6 holes are processed on the side panel and used for installing 6 shafts; the lower transverse plate, the side transverse plates and the upper transverse plate are used for connecting the two side plates; the handle rod is welded between the two upper transverse plates so as to realize the movement of holding the pushing device by hands; the shaft is cylindrical with threads processed at two ends, 6 shafts are arranged in total, the shaft is inserted into a hole of a side panel of the main frame, and the two ends of the shaft are fixed by a gasket and a nut;

the front guide wheel component consists of a front guide wheel outer sleeve, a front guide wheel magnet and a front guide wheel bearing, is arranged in front of the lower part of the device, is clamped at the groove of a steel plate to be welded by magnetic force adsorption to roll, is used for realizing forward guiding of the device and avoiding a rear adhesive liner from deviating from the groove;

the outer sleeve of the front guide wheel is cylindrical, and the middle of the outer wall of the outer sleeve is provided with an annular boss which is used for being clamped at a groove gap to play a role in guiding; the front guide wheel magnet is cylindrical with radial magnetic lines of force, is arranged in the front guide wheel outer sleeve and is used for attaching the front guide wheel component to the steel plate; the front guide wheel bearing is a short cylinder made of a copper alloy material, the outer wall of the front guide wheel bearing is in interference fit with the front guide wheel outer sleeve, and the inner hole of the front guide wheel bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the front guide wheel component and the shaft;

the middle roller part consists of a middle roller outer sleeve, a middle roller magnet and a middle roller bearing, is arranged in the middle of the lower part of the device and is used for bonding the flexible liner and the aluminum foil with glue together and then rolling and flatly spreading the surface of the steel plate; the middle roller is sleeved with a cylinder, and two annular bosses are arranged at two ends of the outer wall and used for restraining the paper-removing aluminum foil; the middle roller magnet is cylindrical with radial magnetic lines and is arranged in the middle roller jacket and used for adsorbing and attaching the middle roller part to the steel plate; the middle roller bearing is a short cylinder made of copper alloy material, the outer wall of the middle roller bearing is in interference fit with the middle roller outer sleeve, and the inner hole of the middle roller bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the middle roller part and the shaft;

the rear roller part consists of a rear roller coat, a rear roller magnet and a rear roller bearing, is arranged behind the lower part of the device and is used for rolling and pasting the aluminum foil with glue on two sides of the groove of the steel plate and fixing the flexible liner at the groove; the rear roller is sleeved with a cylindrical sleeve, and the middle of the outer wall of the rear roller is provided with an annular shallow groove for rolling and flattening the aluminum foil and the gasket; the rear roller magnet is cylindrical with radial magnetic lines of force, is arranged in the rear roller sleeve and is used for adsorbing and attaching the rear roller part to the steel plate; the rear roller bearing is a short cylinder made of copper alloy material, the outer wall of the rear roller bearing is in interference fit with the rear roller sleeve, and the inner hole of the rear roller bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the rear roller part and the shaft;

the liner roller component consists of a liner large roller and a liner roller bearing, is arranged in front of the middle part of the device and is used for bearing the flexible liner; the large liner roller is formed by welding a steel plate and a cylinder; the lining cylinder bearing is a short cylinder made of copper alloy material, the outer wall of the lining cylinder bearing is in interference fit with the lining large roller, and the inner hole of the lining cylinder bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the roller part and the shaft;

the aluminum foil roller component consists of a small aluminum foil roller and an aluminum foil roller bearing, is arranged in the middle of the middle part of the device and is used for bearing the aluminum foil with the adhesive; the small aluminum foil roller is formed by welding a steel plate and a cylinder, the outer edge of the disc steel plate on one side is processed into a gear structure and is meshed with the small waste paper roller, and the small aluminum foil roller and the small waste paper roller are linked;

the waste paper roller part consists of a small waste paper roller and a waste paper roller bearing, is arranged behind the middle part of the device and is used for bearing anti-sticking paper torn from an aluminum foil; the small waste paper roller is formed by welding a steel plate and a cylinder, and the disc steel plate on one side is processed into a gear structure and is meshed with the small aluminum foil roller, so that the small aluminum foil roller and the small waste paper roller are linked.

Technical Field

The invention relates to a welding auxiliary tool, in particular to a mechanical device for sticking a flexible liner to a groove on the back surface of a steel plate to be welded before the steel plate is welded.

Background

The single-side welding process of the steel plate in the manufacturing process of large ships, pressure vessels and the like generally adopts the technology of additionally arranging an auxiliary liner so as to ensure the welding quality and avoid the defects of incomplete penetration and the like. At present, the gasket for the welding field has been developed and woven into a band-shaped flexible gasket by various heat-resistant material fibers, has the advantages of being resistant to collision, capable of flexibly deforming, good in pasting continuity, convenient to store and transport and the like, gradually replaces part of block-shaped gaskets, and is applied to the welding manufacturing field.

Flexible gaskets, like block gaskets, require the use of glued aluminum foil to adhere the gasket to the back slope of the steel sheet being welded. The flexible liner is already pasted with the aluminum foil with the adhesive when leaving the factory, and the aluminum foil with the adhesive cannot be heated at the later stage so as to avoid the failure of the adhesive. If the liner is stored or transported improperly, the welding quality can be influenced after moisture absorption, but the liner is pasted with the aluminum foil, the aluminum foil cannot be dried and heated before welding, and the liner can only be used after the original aluminum foil is removed and a new aluminum foil is pasted again.

Disclosure of Invention

In order to solve the technical problems mentioned in the background art, the invention provides a device which can stick a flexible liner to the back slope of a steel plate to be welded before the steel plate is welded. The device does not need the liner to paste the aluminum foil with glue in advance, the flexible liner can be heated and dried randomly before being welded, and when the liner is used, the flexible liner and the aluminum foil with glue are simultaneously pasted to the groove on the back of the steel plate to be welded through the device.

The technical scheme of the invention is as follows: the utility model provides a device is pasted to flexible liner of welding usefulness, includes main frame and axle, its characterized in that: the apparatus further comprises a front roller member, a middle roller member, a rear roller member, a liner drum member, an aluminum foil drum member, and a waste drum member;

the main frame is used as a device main body and is used for supporting and mounting other components; the main frame is formed by assembling and welding 2 side panels, 1 lower transverse plate, 1 side transverse plate, 2 upper transverse plates and 1 handle rod; 6 holes are processed on the side panel and used for installing 6 shafts; the lower transverse plate, the side transverse plates and the upper transverse plate are used for connecting the two side plates; the handle rod is welded between the two upper transverse plates so as to realize the movement of holding the pushing device by hands; the shaft is cylindrical with threads processed at two ends, 6 shafts are arranged in total, the shaft is inserted into a hole of a side panel of the main frame, and the two ends of the shaft are fixed by a gasket and a nut;

the front guide wheel component consists of a front guide wheel outer sleeve, a front guide wheel magnet and a front guide wheel bearing, is arranged in front of the lower part of the device, is clamped at the groove of a steel plate to be welded by magnetic force adsorption to roll, is used for realizing forward guiding of the device and avoiding a rear adhesive liner from deviating from the groove;

the outer sleeve of the front guide wheel is cylindrical, and the middle of the outer wall of the outer sleeve is provided with an annular boss which is used for being clamped at a groove gap to play a role in guiding; the front guide wheel magnet is cylindrical with radial magnetic lines of force, is arranged in the front guide wheel outer sleeve and is used for attaching the front guide wheel component to the steel plate; the front guide wheel bearing is a short cylinder made of a copper alloy material, the outer wall of the front guide wheel bearing is in interference fit with the front guide wheel outer sleeve, and the inner hole of the front guide wheel bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the front guide wheel component and the shaft;

the middle roller part consists of a middle roller outer sleeve, a middle roller magnet and a middle roller bearing, is arranged in the middle of the lower part of the device and is used for bonding the flexible liner and the aluminum foil with glue together and then rolling and flatly spreading the surface of the steel plate; the middle roller is sleeved with a cylinder, and two annular bosses are arranged at two ends of the outer wall and used for restraining the paper-removing aluminum foil; the middle roller magnet is cylindrical with radial magnetic lines and is arranged in the middle roller jacket and used for adsorbing and attaching the middle roller part to the steel plate; the middle roller bearing is a short cylinder made of copper alloy material, the outer wall of the middle roller bearing is in interference fit with the middle roller outer sleeve, and the inner hole of the middle roller bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the middle roller part and the shaft;

the rear roller part consists of a rear roller coat, a rear roller magnet and a rear roller bearing, is arranged behind the lower part of the device and is used for rolling and pasting the aluminum foil with glue on two sides of the groove of the steel plate and fixing the flexible liner at the groove; the rear roller is sleeved with a cylindrical sleeve, and the middle of the outer wall of the rear roller is provided with an annular shallow groove for rolling and flattening the aluminum foil and the gasket; the rear roller magnet is cylindrical with radial magnetic lines of force, is arranged in the rear roller sleeve and is used for adsorbing and attaching the rear roller part to the steel plate; the rear roller bearing is a short cylinder made of copper alloy material, the outer wall of the rear roller bearing is in interference fit with the rear roller sleeve, and the inner hole of the rear roller bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the rear roller part and the shaft;

the liner roller component consists of a liner large roller and a liner roller bearing, is arranged in front of the middle part of the device and is used for bearing the flexible liner; the large liner roller is formed by welding a steel plate and a cylinder; the lining cylinder bearing is a short cylinder made of copper alloy material, the outer wall of the lining cylinder bearing is in interference fit with the lining large roller, and the inner hole of the lining cylinder bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the roller part and the shaft;

the aluminum foil roller component consists of a small aluminum foil roller and an aluminum foil roller bearing, is arranged in the middle of the middle part of the device and is used for bearing the aluminum foil with the adhesive; the small aluminum foil roller is formed by welding a steel plate and a cylinder, the outer edge of the disc steel plate on one side is processed into a gear structure and is meshed with the small waste paper roller, and the small aluminum foil roller and the small waste paper roller are linked;

the waste paper roller part consists of a small waste paper roller and a waste paper roller bearing, is arranged behind the middle part of the device and is used for bearing anti-sticking paper torn from an aluminum foil; the small waste paper roller is formed by welding a steel plate and a cylinder, and the disc steel plate on one side is processed into a gear structure and is meshed with the small aluminum foil roller, so that the small aluminum foil roller and the small waste paper roller are linked.

The invention has the following beneficial effects: the invention can realize two working procedures of pasting the aluminum foil and the liner and pasting the liner on the steel plate at one time, thereby saving the cost and time; by applying the invention, the flexible gasket does not need to be adhered with the aluminum foil in advance, the gasket can be preheated before welding, and the gasket without the aluminum foil is more convenient to package and transport. In addition, the roller rolling is utilized to replace manual pasting, the flexible liner is laid smoothly, and the pasting effect is good.

Description of the drawings:

FIG. 1 is a cut-away front view of a liner application device;

FIG. 2 is a left side view of the device taken along the axis of the large drum;

FIG. 3 is a top view of the device taken along the lower hub;

FIG. 4 is a partial top view of the device taken along the axis of the bowl;

FIG. 5 is a perspective view of a main frame of the apparatus;

FIG. 6 is a front view of the apparatus for attaching a gasket to a steel plate;

FIG. 7 is a front view in section of the apparatus for applying a gasket to a steel plate;

FIG. 8 is a cross-sectional view of the front pulley section at a steel plate ramp;

FIG. 9 is a cross-sectional view of the front pulley section;

FIG. 10 is a cross-sectional view of the middle roller member at a steel panel ramp;

FIG. 11 is a cross-sectional view of a middle roller member;

FIG. 12 is a cross-sectional view of the rear roller member at a steel panel ramp;

FIG. 13 is a cross-sectional view of the rear roller member;

fig. 14 is a cross-sectional view of a liner glued to a steel sheet at a groove.

In the figure: 1-front guide wheel component; 101-front guide wheel outer sleeve; 102-a front idler bearing; 103-leading wheel magnet; 2-axis; 3-a pad roller component; 301-lining large cylinders; 302-a liner cartridge bearing; 4-a main frame; 401-side panel; 402-a lower transverse plate; 403-side transverse plate; 404-an upper transverse plate; 405-a handle bar; 5-aluminum foil roller component; 501-small aluminum foil rollers; 502-aluminum foil cartridge bearings; 6-a wastepaper drum section; 601-waste paper small drum; 602-wastepaper cartridge bearings; 7-rear roller component; 701-a rear roller sleeve; 702-a rear roller bearing; 703-rear roller magnet; 8-a middle roller component; 801-middle roller coat; 802-middle roller bearing; 803-middle roller magnet; 9-release paper; 10-removing the paper aluminum foil; 11-a flexible liner; 12-steel plates to be welded.

The specific implementation mode is as follows:

the invention will be further described with reference to the accompanying drawings in which:

the flexible liner pasting device for welding comprises a main frame, a shaft, a front guide wheel component, a middle roller component, a rear roller component, a liner roller component, an aluminum foil roller component and a waste paper roller component.

The main frame is used as a device main body and is used for supporting and mounting other components; the main frame is formed by assembling and welding 2 side panels, 1 lower transverse plate, 1 side transverse plate, 2 upper transverse plates and 1 handle rod; 6 holes are processed on the side panel and used for installing 6 shafts; the lower transverse plate, the side transverse plates and the upper transverse plate are used for connecting the two side plates; the handle rod is welded between the two upper transverse plates so as to realize the movement of holding the pushing device by hands; the shaft is cylindrical with threads processed at two ends, 6 shafts are arranged in total, the shaft is inserted into a hole of a side panel of the main frame, and the two ends of the shaft are fixed by a gasket and a nut;

the front guide wheel component consists of a front guide wheel outer sleeve, a front guide wheel magnet and a front guide wheel bearing, is arranged in front of the lower part of the device, is clamped at the groove of a steel plate to be welded by magnetic force adsorption to roll, is used for realizing forward guiding of the device and avoiding a rear adhesive liner from deviating from the groove;

the outer sleeve of the front guide wheel is cylindrical, and the middle of the outer wall of the outer sleeve is provided with an annular boss which is used for being clamped at a groove gap to play a role in guiding; the front guide wheel magnet is cylindrical with radial magnetic lines of force, is arranged in the front guide wheel outer sleeve and is used for attaching the front guide wheel component to the steel plate; the front guide wheel bearing is a short cylinder made of a copper alloy material, the outer wall of the front guide wheel bearing is in interference fit with the front guide wheel outer sleeve, and the inner hole of the front guide wheel bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the front guide wheel component and the shaft;

the middle roller part consists of a middle roller outer sleeve, a middle roller magnet and a middle roller bearing, is arranged in the middle of the lower part of the device and is used for bonding the flexible liner and the aluminum foil with glue together and then rolling and flatly spreading the surface of the steel plate; the middle roller is sleeved with a cylinder, and two annular bosses are arranged at two ends of the outer wall and used for restraining the paper-removing aluminum foil; the middle roller magnet is cylindrical with radial magnetic lines and is arranged in the middle roller jacket and used for adsorbing and attaching the middle roller part to the steel plate; the middle roller bearing is a short cylinder made of copper alloy material, the outer wall of the middle roller bearing is in interference fit with the middle roller outer sleeve, and the inner hole of the middle roller bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the middle roller part and the shaft;

the rear roller part consists of a rear roller coat, a rear roller magnet and a rear roller bearing, is arranged behind the lower part of the device and is used for rolling and pasting the aluminum foil with glue on two sides of the groove of the steel plate and fixing the flexible liner at the groove; the rear roller is sleeved with a cylindrical sleeve, and the middle of the outer wall of the rear roller is provided with an annular shallow groove for rolling and flattening the aluminum foil and the gasket; the rear roller magnet is cylindrical with radial magnetic lines of force, is arranged in the rear roller sleeve and is used for adsorbing and attaching the rear roller part to the steel plate; the rear roller bearing is a short cylinder made of copper alloy material, the outer wall of the rear roller bearing is in interference fit with the rear roller sleeve, and the inner hole of the rear roller bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the rear roller part and the shaft;

the liner roller component consists of a liner large roller and a liner roller bearing, is arranged in front of the middle part of the device and is used for bearing the flexible liner; the large liner roller is formed by welding a steel plate and a cylinder; the lining cylinder bearing is a short cylinder made of copper alloy material, the outer wall of the lining cylinder bearing is in interference fit with the lining large roller, and the inner hole of the lining cylinder bearing is in clearance fit with the shaft and is used for reducing the friction resistance between the roller part and the shaft;

the aluminum foil roller component consists of a small aluminum foil roller and an aluminum foil roller bearing, is arranged in the middle of the middle part of the device and is used for bearing the aluminum foil with the adhesive; the small aluminum foil roller is formed by welding a steel plate and a cylinder, the outer edge of the disc steel plate on one side is processed into a gear structure and is meshed with the small waste paper roller, and the small aluminum foil roller and the small waste paper roller are linked;

the waste paper roller part consists of a small waste paper roller and a waste paper roller bearing, is arranged behind the middle part of the device and is used for bearing anti-sticking paper torn from an aluminum foil; the small waste paper roller is formed by welding a steel plate and a cylinder, and the disc steel plate on one side is processed into a gear structure and is meshed with the small aluminum foil roller, so that the small aluminum foil roller and the small waste paper roller are linked.

The operation process of the device is as follows: before the device is used, the flexible liner is wound on the large liner roller, the adhesive aluminum foil with the anti-sticking paper is wound on the small aluminum foil roller, and then the anti-sticking paper with the adhesive aluminum foil is pulled out by one section and fixed on the small waste paper roller. When the device uses, pull out a segment with going paper aluminium foil flexible liner earlier, glue the groove department at the steel sheet back of treating welding, with leading wheel magnetic force absorption card in the groove department of steel sheet, then thrust unit moves forward. At this moment, the gear engagement linkage of aluminium foil small drum and waste paper small drum has guaranteed that the aluminium foil with glue is taken out simultaneously to retrieve the release paper and twine on the small drum of waste paper, and the well gyro wheel of magnetic force absorption steel sheet will take out liner and aluminium foil bonding together to expand tiling to groove department, the back gyro wheel of magnetic force absorption steel sheet will take the gluey liner to paste in steel sheet groove both sides, fixes flexible liner in groove department.