Equipment for automatically assembling PVC (polyvinyl chloride) hose
阅读说明:本技术 一种pvc软管自动组装的设备 (Equipment for automatically assembling PVC (polyvinyl chloride) hose ) 是由 高海良 曹东贤 徐茂文 于 2019-11-29 设计创作,主要内容包括:本发明提供了一种PVC软管自动组装的设备,涉及卫浴产品生产设备技术领域。其中,一种PVC软管自动组装的设备,包括机架,其特征在于,所述机架上沿着装配顺序依次设置有上料机构、用于将软管两端调节至相同高度的调高机构、封套组装机构、内芯组装机构、锁口机构、出料机构、用于将软管从上料机构的出料端依次运输至出料机构的搬运机构,以及用于控制所有机构工作的控制终端。本发明实现了有效地缩短了装配时间及提高了装配合格率,并发明了从上料、装配封套、装配内芯、锁口一体式的组装机,减少了人工成本,减少人为出错率,同时在每一个机构后面具设置有检测装置,提高产品的良率,有效地提高了产品生产力及产品合格率。(The invention provides equipment for automatically assembling PVC (polyvinyl chloride) hoses, and relates to the technical field of production equipment of bathroom products. The equipment for automatically assembling the PVC hose comprises a rack and is characterized in that a feeding mechanism, an heightening mechanism for adjusting two ends of the hose to the same height, a jacket assembling mechanism, an inner core assembling mechanism, a locking mechanism, a discharging mechanism, a carrying mechanism for sequentially conveying the hose to the discharging mechanism from the discharging end of the feeding mechanism and a control terminal for controlling the work of all the mechanisms are sequentially arranged on the rack along the assembling sequence. The invention effectively shortens the assembly time and improves the assembly qualification rate, and the invention discloses the assembly machine integrating the feeding, the assembly sleeve, the assembly inner core and the locking notch, thereby reducing the labor cost and the human error rate.)
1. The equipment for automatically assembling the PVC hose comprises a rack (1) and is characterized in that a feeding mechanism (2), a height adjusting mechanism (3) for adjusting two ends of the hose (10) to the same height, a sleeve assembling mechanism (4), an inner core assembling mechanism (5), a locking mechanism (6) for locking the hose (10), a discharging mechanism (8) and a control terminal for controlling all mechanisms to work are sequentially arranged on the rack (1) along an assembling sequence, wherein the feeding mechanism (2), the height adjusting mechanism (3), the sleeve assembling mechanism (4), the inner core assembling mechanism (5), the locking mechanism (6) and the discharging mechanism (8) are all electrically connected with the control terminal;
the feeding mechanism (2) comprises a feeding clamp (21) used for clamping the hose (10) and a feeding conveying assembly (22) used for conveying the hose (10) to the heightening mechanism (3), the feeding clamp (21) comprises a clamping block (211) and a feeding connecting rod (212), the two feeding clamps (21) are respectively positioned at two ends of the connecting rod, the feeding conveying assembly (22) comprises two groups of one-level belt group (221) and a second-level belt group (222) which are arranged up and down and are parallel, the one-level belt group (221) and the second-level belt group (222) respectively comprise two belts which are equal in height and are arranged at intervals, two ends of the feeding connecting rod (212) are positioned on the two belts of the one-level belt group (221) or the second-level belt group (222), and the one-level belt group (221) and the second-level belt group (222) form a circulating loop, the feeding mechanism (2) is used for conveying the hose (10) to the height-adjusting mechanism (3) and transmitting the feeding clamp (21) back to the feeding position, the feeding mechanism further comprises a lifting component (23) and a horizontal component (24), and the feeding clamp (21) is switched between the primary belt set (221) and the secondary belt set (222) through the matching of the lifting component (23) and the horizontal component (24);
the envelope assembling mechanism (4) comprises an envelope feeding part for feeding, envelope assembling components (42) for moving the envelope feeding part to the position of the hose (10) and sleeving the end part of the hose (10), and envelope clamps (43) for clamping the hose (10), wherein the envelope assembling components (42) and the envelope clamps (43) are respectively arranged into two groups, the two groups of envelope assembling components (42) are respectively positioned in one-to-one correspondence with the two groups of envelope clamps (43), the envelope assembling components (42) are positioned above the envelope clamps (43), and the distance between the two groups of envelope assembling components (42) and the distance between the two groups of envelope clamps (43) are consistent with the distance between the two ends of the hose (10);
the inner core assembling mechanism (5) comprises an inner core feeding part (51) for feeding, inner core assembling components (52) for moving the inner core feeding part (51) to the position of the hose (10) and inserting the inner core assembling components into the end part of the hose (10), and inner core clamps (53) for clamping the hose (10), wherein the inner core assembling components (52) and the inner core clamps (53) are respectively arranged into two groups, the two groups of inner core assembling components (52) are respectively positioned in one-to-one correspondence with the two groups of inner core clamps (53), the inner core assembling components (52) are positioned above the inner core clamps (53), and the distance between the two groups of inner core assembling components (52) and the distance between the two groups of inner core clamps (53) are consistent with the distance between the two ends of the hose (10;
the machine table is further provided with a carrying mechanism (9) which is used for conveying the hose (10) to the heightening mechanism (3), the envelope assembling mechanism (4), the inner core assembling mechanism (5), the locking mechanism (6) and the discharging mechanism (8) in sequence from the discharging end of the feeding mechanism (2), and the carrying mechanism (9) is electrically connected with the control terminal.
2. The automatic PVC hose assembling device according to claim 1, wherein the envelope assembling mechanism (4) further comprises an envelope detecting mechanism, the envelope detecting mechanism is located between the envelope clamp (43) and the inner core clamp (53), the envelope detecting assembly (44) comprises two mounting seats symmetrically distributed on two sides of the transportation route of the hose (10), two guide vanes (442) hinged and symmetrically arranged with the two mounting seats respectively, the distance between the two guide vanes (442) is between the outer diameter of the hose (10) and the outer diameter of the envelope, and a primary return spring (444) for returning the guide vanes (442) is arranged on the mounting seats.
3. The automatic PVC hose assembling device according to claim 1, wherein the inner core assembling mechanism (5) further comprises an inner core detection assembly (54), the inner core detection assembly (54) is located between the inner core clamp (53) and the locking mechanism (6), the inner core detection assembly (54) comprises a mounting seat arranged on one side of a transportation channel of the hose (10), a movable plate (542) in a 7 shape is arranged on the mounting seat, a groove type primary photoelectric switch (543) for detection is located on the mounting seat, the corner of the movable plate (542) is hinged with the mounting seat, the movable plate (542) comprises a touch plate (5421) and a detection plate (5422), the touch plate (5421) is located in the transportation channel of the hose (10), the detection plate (5422) is located between a transmitting end and a receiving end of the primary photoelectric switch (543), and a secondary return spring (544) for returning the movable plate (542) is arranged between the mounting seat and the detection plate (5422).
4. An apparatus for automatic assembly of PVC hose according to claim 1, the core feeding part (51) comprises a core vibration disc (511) for conveying single core parts, a manual feeding channel (512) for transporting a core assembly, a conversion component for switching the inner core assembly part between the inner core vibration disc (511) and the discharge hole of the manual feeding channel (512) is arranged between the inner core vibration disc (511) and the discharge hole of the manual feeding channel (512), the conversion component comprises a sliding block for clamping the inner core, a conversion slide rail (514) positioned between the inner core vibration disc (511) and the discharge hole of the manual feeding channel (512), and a sliding table cylinder (713) for driving the sliding block to slide on the conversion slide rail (514), the sliding block is connected with the conversion sliding rail (514) in a sliding mode, the conversion sliding table air cylinder (515) is located below the conversion sliding rail (514), and the sliding block of the conversion sliding table air cylinder is fixedly connected with the sliding block.
5. An apparatus for automatic assembly of PVC hose according to claim 1, the locking mechanism (6) comprises a locking machine (61), two locking clamps (62) for clamping the hose (10), and a locking driving piece for driving the locking clamps (62) to move up and down, the fore shaft machine (61) is positioned above the fore shaft clamp (62), the fore shaft connecting plate (64) is arranged on the frame (1), the driving piece is fixedly connected with the locking port connecting plate (64), the locking port clamp (62) is connected with the locking port connecting plate (64) in a sliding way through a sliding rod, a height-adjusting spring (66) is arranged between the locking hole clamp (62) and the locking hole connecting plate (64) on the peripheral side of the sliding rod, two guide fixtures (67) are arranged between the locking fixture (62) and the locking machine (61), and the diameter of the clamping opening of each guide fixture (67) is larger than that of the hose (10).
6. The PVC hose automatic assembly device according to claim 1 or 5, wherein the locking detection mechanism (7) further comprises a detection unit (71) for detecting whether the sealing sleeve is locked or not, a positioning unit (72) for preventing the hose (10) from deforming, and a detection clamp (73) for clamping the hose (10), the detection unit (71) comprises two detection blocks (711), a sliding plate (712), and a detection driving member for driving the sliding plate (712) to move forwards and backwards, the two detection blocks (711) are respectively connected with the sliding plate (712) in a sliding manner through two sliding rods (714), two wedge blocks (716) are arranged at intervals at one end of the detection block (711) facing the hose (10), the tips of the two wedge blocks (716) are oppositely arranged, the distance between the tips of the two wedge blocks is consistent with the diameter of the concave ring of the sealing sleeve locking opening, and an induction sheet (717) is fixed on the side wall of the detection block (711), be fixed with slot type second grade photoelectric switch (718) on slide plate (712), detect piece (711) and slide plate (712) when taking place relative displacement response piece (717) can pass photoelectric switch's U type groove, the location drive piece that goes up and down including two locating levers (721), the drive locating lever (721) that insert hose (10) both ends respectively of deciding to the height unit, wedge piece (716) are located the top that detects anchor clamps (73), locating lever (721) are located the top that detects piece (711) and are coaxial with the both ends of hose (10).
7. The automatic PVC hose assembling device according to claim 1, wherein the lifting member (23) comprises a lifting cylinder (231) and a lifting rod (232) fixedly connected with the lifting cylinder (231), the lifting rod (232) is located at two ends of a wheel of the primary belt set (221), two connecting blocks (233) are respectively arranged at two ends of the lifting rod (232), the two connecting blocks (233) are respectively aligned with two belts of the primary belt set (221), a connecting groove (234) for freely inserting two ends of the feeding connecting rod (212) is formed in one side of the connecting block (233) facing the primary belt set (221), the horizontal member (24) comprises a primary pushing cylinder (241), a horizontal rod (242) fixedly connected with the primary pushing cylinder (241), and a secondary pushing cylinder (246) located at the discharge end of the feeding mechanism (2), the horizontal rod (242) is positioned between the two connecting blocks (233) and between the primary belt set (221) and the secondary belt set (222), the horizontal rod (242) is positioned on one side of the connecting blocks (233) facing the primary belt set (221), two vertical pushing blocks (243) are respectively arranged at two ends of the horizontal rod (242), the horizontal rod (242) is positioned on one side of the horizontal rod (242) facing the connecting blocks (233), the middle part of each pushing block (243) is hinged with the horizontal rod (242), the height of the bottom end of each pushing block (243) is lower than that of the upper surface of the feeding connecting rod (212), a pushing spring (244) is arranged between each pushing block (243) and the corresponding horizontal rod (242), and a limiting sheet (245) for preventing the bottom end of each pushing block (243) from rotating in the direction away from the primary pushing cylinder (241) is arranged on the horizontal rod (242), the secondary pushing cylinder (246) is flush with the secondary belt set (222) and the piston rod of the secondary pushing cylinder faces the secondary belt set (222).
8. The automatic PVC hose assembling device according to claim 1 or 7, wherein the feeding clamp (21) comprises a clamping block (211), a clamping hole (213) for inserting the end of the hose (10) is formed in the lower surface of the clamping block (211), a horizontally arranged locking block (214) is slidably connected to the clamping block (211), a dislocation hole (215) is formed in the locking block (214), a contact block (2110) is slidably connected to the clamping hole (213) above the locking block (214), a limiting block (216) is arranged at one end of the locking block (214) close to the end of the feeding connecting rod (212), two primary return springs (444) are arranged between the limiting block (216) and the clamping block (211), the two primary return springs (444) are respectively arranged at two sides of the locking block (214), and the feeding clamp (21) further comprises two pressing cylinders (218), piston rods of the two pressing air cylinders (218) face the two limiting blocks (216) respectively and are aligned with the two limiting blocks (216), a travel switch (219) is fixedly arranged right above the clamping hole (213), and the contact block (2110) is located right below the travel switch (219).
9. An apparatus for automatic assembly of PVC hose according to claim 1, the conveying mechanism (9) comprises a conveying slide rail (91) positioned on the rack (1), a conveying slide seat (92) connected with the conveying slide rail (91) in a sliding manner, two groups of conveying clamps (93) fixed on the conveying slide seat (92), and a conveying driving piece (94) used for driving the conveying clamps (93) to slide along the slide rail, the conveying driving part (94) comprises a servo linear module (941) for conveying the hose (10) from the height-fixing mechanism to the locking mechanism (6) and a conveying sliding table cylinder (942) for conveying the hose (10) from the locking mechanism (6) to the discharging mechanism (8), the conveying sliding seats (92) are arranged into two groups, one group is fixed with the servo linear module (941), and the other group is fixed with the sliding block of the conveying sliding table cylinder (942).
10. The automatic PVC hose assembling equipment according to claim 9, wherein the heightening mechanism (3) comprises a rodless cylinder (31), a heightening connecting rod (32) and two heightening clamps (33), the rodless cylinder (31) is located above the heightening clamps (33), the heightening connecting rod (32) is fixedly connected with a sliding block of the rodless cylinder (31) and horizontally arranged, the two heightening clamps (33) are located right above the carrying clamp (93) and have a distance equal to that between two ends of the hose (10), the two heightening clamps (33) are slidably connected with the heightening connecting rod (32) through heightening sliding rods (34), and the heights of the two heightening sliding rods (34) are consistent.
Technical Field
The invention relates to the technical field of production of bathroom products, in particular to equipment for automatically assembling a PVC (polyvinyl chloride) hose.
Background
The soft rubber pipe is a kind of tubular rubber product for conveying gas, liquid, slurry or granular material. The composite material consists of inner and outer rubber layers and skeleton layer, and the skeleton layer may be cotton fiber, various synthetic fiber, carbon fiber, asbestos, steel wire, etc.
In the processing and production process of the soft rubber pipe, the envelope and the inner core need to be assembled and assembled, and the hose is difficult to clamp and assemble by conventional assembling equipment, so that the hose is assembled by adopting a manual assembling mode or manual semi-automatic single-machine operation at present.
The manual assembly has high requirement on the proficiency of workers, workers are difficult to plug inner cores into hoses, physical consumption of the workers is large, labor intensity is high, assembly speed is low, labor cost is high when large-batch production is carried out, the assembly quality of products cannot be effectively guaranteed technically, and the major hidden danger that the products are unqualified is easily caused. Compatibility between single-machine assembling equipment is poor, assembling cycle is long, production efficiency is low, more operators are used, and labor cost is high.
In view of the above, the inventor of the present application invented an apparatus for automatically assembling PVC hose.
Disclosure of Invention
The invention provides equipment for automatically assembling PVC (polyvinyl chloride) hoses, and aims to solve the problems of high labor intensity, low efficiency and low assembling speed of the conventional PVC hose assembling process.
In order to achieve the purpose, the invention provides the following technical scheme:
the equipment for automatically assembling the PVC hose comprises a rack and is characterized in that a feeding mechanism, an heightening mechanism for adjusting two ends of the hose to the same height, a sleeve assembling mechanism, an inner core assembling mechanism, a locking mechanism for locking the hose, a discharging mechanism and a control terminal for controlling all the mechanisms to work are sequentially arranged on the rack along an assembling sequence, and the feeding mechanism, the heightening mechanism, the sleeve assembling mechanism, the inner core assembling mechanism, the locking mechanism and the discharging mechanism are electrically connected with the control terminal;
the feeding mechanism comprises a feeding clamp for clamping the hose and a feeding conveying assembly for conveying the hose to the height-adjusting mechanism, the feeding clamp comprises two clamping blocks and two feeding connecting rods, the two feeding clamps are respectively positioned at two ends of the connecting rods, the feeding conveying component comprises a primary belt group and a secondary belt group which are arranged up and down and are parallel, the primary belt group and the secondary belt group both comprise two belts which are equal in height and arranged at intervals, two ends of the feeding connecting rod are positioned on two belts of the first-level belt group or the second-level belt group, the primary belt set and the secondary belt set form a circulating loop which is respectively used for conveying the hose to the heightening mechanism and conveying the feeding clamp to the feeding position, the feeding mechanism further comprises a lifting component and a horizontal component, and the feeding clamp realizes conversion between the primary belt set and the secondary belt set through the matching of the lifting component and the horizontal component;
the envelope assembling mechanism comprises an envelope feeding part for feeding, envelope assembling components for moving the envelope feeding part to the position of the hose and sleeving the end part of the hose, and envelope clamps for clamping the hose, wherein the envelope assembling components and the envelope clamps are respectively arranged into two groups, the two groups of envelope assembling components are respectively positioned in one-to-one correspondence with the two groups of envelope clamps, the envelope assembling components are positioned above the envelope clamps, and the distance between the two groups of envelope assembling components and the distance between the two groups of envelope clamps are consistent with the distance between the two ends of the hose;
the inner core assembling mechanism comprises an inner core feeding part for feeding, inner core assembling components for moving the inner core feeding part to the position of the hose and inserting the end part of the hose, and inner core clamps for clamping the hose, wherein the inner core assembling components and the inner core clamps are respectively arranged into two groups, the two groups of inner core assembling components are respectively positioned in one-to-one correspondence with the two groups of inner core clamps and positioned above the inner core clamps, and the distance between the two groups of inner core assembling components and the distance between the two groups of inner core clamps are consistent with the distance between the two ends of the hose;
the machine table is further provided with a carrying mechanism which is used for sequentially conveying the hose from the discharge end of the feeding mechanism to the heightening mechanism, the envelope assembling mechanism, the inner core assembling mechanism, the locking mechanism and the discharging mechanism, and the carrying mechanism is electrically connected with the control terminal.
Through adopting above-mentioned scheme, the workman inserts the hose in the grip block, after the grip block was fixed hose cramp, one-level belt group conveyed the hose to heightening mechanism, handling mechanism carried the hose to heightening mechanism and improved the hose both ends, mutually support between the individual horizontal component of lifting unit simultaneously and remove material loading anchor clamps to second grade belt group department, second grade belt group sends material loading anchor clamps back again to material loading department to material loading mechanism and continues the material loading. After the heights of the two ends of the hose are consistent, the carrying mechanism conveys the hose to a sleeve clamp, the sleeve clamp clamps the hose, a sleeve feeding part conveys the sleeve to a sleeve assembling component, the sleeve assembling component conveys the sleeve to the position right above the end of the hose and sleeves the sleeve into the end of the hose to complete the assembly of the sleeve. The conveying mechanism continuously conveys the hose to the inner core assembling mechanism, the inner core clamp clamps the hose, the inner core moving assembly conveys the envelope from the inner core feeding part to the position right above the end part of the hose and inserts the inner core into the end part of the hose to complete the assembly of the inner core. Transport mechanism carries the hose to fore shaft mechanism, after fore shaft mechanism carries out the fore shaft to big envelope, transport mechanism carries the hose to discharge mechanism department, the discharge end ejection of compact from discharge mechanism is followed to the hose that assembles, thereby accomplish the equipment of hose, whole in-process only needs the manual work to carry out the material loading at the tip of feed mechanism, degree of automation is high, the manpower has been saved by a wide margin, practice thrift the cost of labor, can prevent simultaneously in big envelope equipment, inner core equipment or fore shaft in-process machinery accidental injury, factor of safety is high, convenient operation and production efficiency are high.
Further, big envelope equipment mechanism still includes big envelope detection mechanism, big envelope detection mechanism is located between big envelope anchor clamps and the inner core anchor clamps, big envelope detection subassembly include two symmetric distributions at the mount pad of hose transportation route both sides, two with respectively with two mount pads articulated and the symmetrical water conservancy diversion piece that sets up, the interval between two water conservancy diversion pieces is between the external diameter of hose and the external diameter of big envelope, be provided with the one-level reset spring that is used for resetting the water conservancy diversion piece on the mount pad.
Through adopting above-mentioned scheme, when the hose after the transport mechanism will assemble the big envelope sent to inner core equipment mechanism, the hose can be through big envelope determine module, when the hose passes through between two water conservancy diversion pieces, can strut two water conservancy diversion pieces, and one-level reset spring is in tensile state this moment, and after the hose process, under one-level reset spring's elastic force effect, two water conservancy diversion pieces resume the normal position, continue to detect the other end of lower hose. Because the envelope belongs to metal and has conductivity, the two flow deflectors can be connected, and the purpose of detecting whether the envelope is assembled or not can be realized by detecting whether the current is connected or not, so that the operation is simple.
Further, inner core equipment mechanism still includes inner core determine module, inner core determine module is located between inner core anchor clamps and the fore shaft mechanism, inner core determine module is including setting up at the mount pad of hose transfer passage one side, be provided with the movable plate that is "7" style of calligraphy on the mount pad, be located the slot type one-level photoelectric switch that is used for detecting on the mount pad, movable plate corner is articulated with the mount pad, the movable plate is including bumping the contact piece and detecting the piece, it is located the transfer passage of hose to touch the piece, it is located between one-level photoelectric switch's transmitting terminal and receiving terminal to detect the piece, be provided with the second grade reset spring that is used for reseing the movable plate between mount pad and detection piece.
Through adopting above-mentioned scheme, when transport mechanism delivered to fore shaft mechanism with the hose, the hose can pass through inner core determine module, touch when bumping the contact at the hose, the activity piece can take place to rotate, it breaks away from between photoelectric switch's transmitting terminal and the receiving terminal to detect the piece, the sheltering from of detecting the piece has been lacked, photoelectric switch is put through and the light, whether light through observing photoelectric switch's lamp is lighted alright reach the purpose whether equipment of detection inner core, touch when touching the contact at the hose simultaneously, second grade reset spring is in tensile state, after the hose process, second grade reset spring will detect between piece pull back photoelectric switch's transmitting terminal and the receiving terminal, thereby make the activity piece reset and carry out next detection.
Further, inner core pay-off portion is including the inner core vibrations dish that is used for transporting single inner core spare part, the artifical material loading passageway that is used for transporting inner core assembly spare, be provided with the conversion part that is used for switching inner core assembly spare between the two between the discharge gate of inner core vibrations dish and artifical material loading passageway, conversion part includes the sliding block of centre gripping inner core, be located the conversion slide rail between the two discharge gates of inner core vibrations dish and artifical material loading passageway, be used for driving the slip table cylinder that the sliding block slided on the conversion slide rail, sliding block and conversion slide rail sliding connection, conversion slip table cylinder is located conversion slide rail below, and its slider is fixed with sliding block fixed connection.
Through adopting above-mentioned scheme, when the inner core be single spare part the time application inner core vibrations dish material loading can, when the inner core of sealing member need be equipped with to the one end of hose, the inner core vibrations dish can shake assembled sealing member and inner core and scatter, so can not utilize the inner core vibrations dish to transport the built-up member of inner core and sealing member, should select for use artifical material loading passageway this moment. When adopting artifical material loading passageway, the conversion slip table cylinder moves the sliding block to the discharge gate of artifical material loading passageway and goes out, and the inner core that comes from artifical material loading passageway falls into the opening of sliding block in, and conversion slip table cylinder transports the sliding block to the discharge gate department of vibration dish, realizes the switching of inner core between the two, improves the suitability of this equipment.
Further, fore shaft mechanism includes fore shaft machine, be used for the centre gripping hose two fore shaft anchor clamps, be used for driving the fore shaft driving piece of fore shaft anchor clamps up-and-down motion, the fore shaft machine is located the top of fore shaft anchor clamps, be provided with the fore shaft connecting plate in the frame, driving piece and fore shaft connecting plate fixed connection, the fore shaft anchor clamps slide through slide bar and fore shaft connecting plate and be connected, the week side that slide bar is located and is provided with the height-adjusting spring between fore shaft anchor clamps and the fore shaft connecting plate, be provided with two direction anchor clamps between fore shaft anchor clamps and the fore shaft machine, the diameter that direction anchor clamps pressed from both sides the mouth is greater than the diameter of hose.
Through adopting above-mentioned scheme, when transport mechanism carried the hose to fore shaft mechanism department, fore shaft anchor clamps and direction anchor clamps cliied the hose simultaneously, and the fore shaft cylinder carries out the fore shaft with the fore shaft anchor clamps towards the direction lifting of fore shaft machine, inserts the fore shaft machine with the hose both ends and carries out the fore shaft, plays the guide effect at this process direction anchor clamps, avoids the hose to take place the skew at its tip of the in-process of lifting. If there is the difference in height at the both ends of hose, the fore shaft chance carries out the application of force to the hose of higher end, under the effect of this power, increases the spring and can be compressed to make the anchor clamps of the higher end of hose move down, flush with its lower end until the higher end of hose, thereby guarantee that the position of fore shaft is accurate, improve the yield of product.
Further, the fore shaft detection mechanism still includes the detecting element who is used for detecting whether the cuff is the fore shaft, prevent the positioning unit of hose deformation, be used for the detection anchor clamps of centre gripping hose, detecting element includes two detection pieces, slide plate and drive slide plate seesaw's detection driving piece, two it is respectively through two slide bars and slide plate sliding connection to detect the piece, it is provided with two wedge pieces towards the one end interval of hose to detect the piece, two the most advanced relative setting of wedge piece and the interval between both most advanced is unanimous with the diameter of the concave ring of cuff fore shaft, the lateral wall of detecting the piece is fixed with the response piece, be fixed with slot type second grade photoelectric switch on the slide plate, the response piece can pass photoelectric switch's U type groove when detecting piece and slide plate and taking place relative displacement, the height setting unit includes two locating levers, the locating lever that insert the hose both ends respectively, The locating driving piece drives the locating rod to ascend and descend vertically, the wedge block is located above the detection clamp, and the locating rod is located above the detection block and coaxial with the two ends of the hose.
By adopting the scheme, when the carrying mechanism conveys the hose to the locking port detection mechanism, the hose is clamped by the positioning clamp, the positioning cylinder inserts the positioning rods into two ends of the hose to prevent the hose from deforming, the sliding plate is pushed forwards by the detection cylinder, the detection block moves along with the sliding plate, the envelope is provided with the concave ring when the locking port of the envelope is finished, two wedge-shaped blocks positioned on the same detection block can smoothly pass through the hose, and a lamp of the secondary photoelectric switch is kept in a bright state; when the big envelope does not have the fore shaft, because the diameter of big envelope is greater than the interval between two wedge pieces, the wedge piece can't pass through, receive blockking of big envelope, detect the piece and can stop motion, and the board that slides continues forward motion under the drive of location cylinder, when the slide piece gos forward to extreme position, the response piece is located just between second grade photoelectric switch's transmitting terminal and the receiving terminal, thereby second grade photoelectric switch's lamp can go out, whether light through observing second grade photoelectric switch light alright with the purpose whether the detection big envelope is fore shaft. When detecting piece and slide plate emergence relative displacement, tertiary reset spring can be compressed, after detecting the completion, after the slide plate is back, tertiary reset spring can will detect the piece and reset.
Furthermore, the lifting component comprises a lifting cylinder and a lifting rod fixedly connected with the lifting cylinder, the lifting rod is positioned at two ends of a first-level belt group wheel, two connecting blocks are respectively arranged at two ends of the lifting rod and are respectively aligned with two belts formed by the first-level belt group, one side of the connecting block facing the first-level belt group is provided with a connecting groove for freely inserting two ends of the feeding connecting rod, the horizontal component comprises a first-level pushing cylinder positioned at the feeding end of the feeding mechanism, a horizontal rod fixedly connected with the first-level pushing cylinder and a second-level pushing cylinder positioned at the discharging end of the feeding mechanism, the horizontal rod is positioned between the two connecting blocks and between the first-level belt group and the second-level belt group, the horizontal rod is positioned at one side of the connecting block facing the first-level belt group, two vertical pushing blocks are respectively arranged at two ends of the horizontal rod, the horizon bar is located two and promotes the piece and is located one side of horizon bar towards the connecting block, the middle part that promotes the piece is articulated with the horizon bar, and the height that highly is less than the upper surface of material loading connecting rod of the bottom that promotes the piece, it promotes the spring to be provided with between piece and the horizon bar, be provided with on the horizon bar and prevent to promote the piece bottom towards keeping away from the direction pivoted spacing piece that the one-level promoted the cylinder, the second grade promotes the cylinder and organizes high and its piston rod towards second grade belt with second grade belt.
By adopting the scheme, after the feeding fixture finishes feeding, the first-stage pushing cylinder pushes the horizontal rod to move towards the direction of the lifting rod, when the clamping block meets the feeding connecting rod, the bottom end of the pushing block rotates towards the direction close to the first-stage pushing cylinder under the obstruction of the feeding connecting rod, the pushing spring is stretched in the process, when the pushing block completely passes through the feeding connecting rod, the pushing block resets under the elastic action of the pushing spring, the piston rod of the first-stage pushing cylinder is recycled at the moment, the pushing block moves the horizontal rod towards the direction close to the first-stage pushing cylinder, and two ends of the feeding connecting rod are separated from the connecting block and pushed to the first-stage belt group; when one-level belt group conveys the hose to feed mechanism's discharge end, the both ends of material loading connecting rod stretch into the spread groove of connecting block under the inertial effect, the lift cylinder is with the high department of lifter lifting to second grade belt group, the second grade cylinder is past the piston rod and is stretched forward, impel the upper surface of second grade belt group with the material loading anchor clamps, the material loading end of feed mechanism is sent back to with the material loading anchor clamps to second grade belt group, when second grade belt group conveys the material loading connecting rod to material loading department, the material loading connecting rod stretches into in the spread groove of connecting block under the inertial effect, the lift cylinder that is located material loading department descends the material loading connecting rod to and continues the material loading with the position of one-level belt group level, thereby realize the switching between material loading anchor clamps one-level belt group and the second grade belt subassembly.
Further, the material loading anchor clamps include the grip block, the grip block lower surface is seted up and is supplied hose tip male centre gripping hole, sliding connection has the latch segment that the level set up in the grip block, the dislocation hole has been seted up on the latch segment, the top sliding connection who is located the latch segment in the grip block has the contact piece, the one end that the latch segment is close to material loading connecting rod tip is provided with the stopper, be provided with two one-level reset spring, two between stopper and the grip block one-level reset spring is located the both sides of latch segment respectively, the material loading anchor clamps still include two and compress tightly the cylinder, two compress tightly the piston rod of cylinder and aim at towards two stoppers and with two stoppers respectively, be provided with directly over the grip hole and be fixed with travel switch, contact piece is located travel switch.
Through adopting above-mentioned scheme, when the material loading, push the latch segment in the grip block through compressing tightly the cylinder, make dislocation hole and grip block alignment, clamping spring is compressed between stopper and grip block this moment, the workman inserts the both ends of hose in the grip block of material loading connecting rod both ends department completely, when the tip of hose touches contact block, contact block up the top touches travel switch, travel switch control compresses tightly the cylinder with the piston rod withdrawal, under clamping spring's effect, the latch segment moves towards the direction that compresses tightly the cylinder, when dislocation downthehole wall and hose butt, latch segment stop motion under the resistance of hose, thereby lock the hose in the grip block, realize the locking of grip block to the hose. When the material loading connecting rod moved to the feed end of transport mechanism, compressed tightly the cylinder and promote the latch segment toward the inside direction of grip block, the inner wall in dislocation hole lost the tight effect of support to the hose, the hose alright with from the downthehole drop that misplaces, the grip block alright with unclamp the hose.
Further, transport mechanism including be located the frame the transport slide rail, with transport slide rail sliding connection's transport slide and fix two sets of transport anchor clamps on the transport slide and be used for driving transport anchor clamps along the gliding transport driving piece of slide rail, the transport driving piece includes carries the hose to fore shaft mechanism's servo straight line module and carries the hose to discharge mechanism's transport slip table cylinder from fore shaft mechanism from height-fixing mechanism, the transport slide sets to two sets ofly, and a set ofly is fixed with servo straight line module, and another group is fixed with the slider of transport slip table cylinder.
By adopting the above scheme, when one-level belt group conveys the hose to the feed end of heightening mechanism, the transport anchor clamps clip the both ends of hose, servo sharp module carries the hose to heightening mechanism department, heighten servo sharp module work and accomplish the back, servo sharp module continues to carry the hose to big envelope equipment mechanism department, big envelope equipment is accomplished the back, servo sharp module continues to carry the hose to inner core equipment mechanism department, the back is accomplished in the inner core equipment, servo sharp module continues to carry the hose to fore shaft mechanism department, after the fore shaft was accomplished, the slip table cylinder carries the hose to discharge mechanism, servo sharp module is carrying the hose to fore shaft mechanism department after, get back to the feed end of heightening mechanism and continue to transport the hose.
Further, heightening mechanism includes rodless cylinder, heightening connecting rod and two heightening clamps, rodless cylinder is located heightening clamp's top, heightening connecting rod and rodless cylinder's slider fixed connection and level set up, two heightening clamp is located transport clamp directly over, and interval between them equals the interval at hose both ends, two heightening clamp is through heightening slide bar and heightening connecting rod sliding connection, two heightening slide bar's highly uniform.
By adopting the scheme, when the conveying mechanism conveys the hose to the heightening mechanism, the rodless cylinder drives the two heightening clamps to clamp two ends of the hose downwards, the heightening clamps clamp the hose and then loosen the hose, when the heights of the two ends of the hose are not consistent, the heightening clamps corresponding to the heightening clamps are jacked upwards by the higher end of the hose when the two heightening clamps clamp the two ends of the hose, so that the height of the heightening clamp at the higher end of the hose is higher than that of the heightening clamp at the lower end of the hose, after the hose is loosened by the conveying clamps, the heightening clamp at the higher end of the hose descends under the action of the self weight of the heightening clamps, and because the self weights of the two heightening clamps are consistent and the forces applied to the heightening clamps at the two ends of the hose are consistent, the heightening clamp at the higher end of the hose finally descends to a position as high as the clamp at the lower end of the hose, so as, and finishing the adjustment work of the heights of the two ends of the hose.
Compared with the prior art, the invention has the beneficial effects that:
(1) by arranging the feeding mechanism, the envelope assembling mechanism, the inner core assembling mechanism, the locking mechanism, the discharging mechanism, the carrying mechanism and the control terminal, when the hose assembling machine works, the whole assembling process of the hose can be completed only by feeding the feeding mechanism by one person, the automation degree is high, the working efficiency is high, and a large amount of labor is saved;
(2) quality inspection is carried out on each link by arranging the heightening mechanism, the envelope detection assembly, the inner core detection assembly and the locking notch detection mechanism, so that the quality of product assembly is ensured, and the yield of assembly is improved;
(3) by arranging the inner core vibrating disc and the manual feeding channel, the equipment can be assembled with two different inner cores, so that the applicability of the equipment is improved;
(4) through setting up one-level belt group and second grade belt group for feed mechanism has the function of storage hose, guarantees that feed mechanism can be continuous material loading.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic view of the overall structure of an assembly apparatus;
FIG. 2 is a schematic view of the overall structure of the feeding mechanism;
FIG. 3 is a schematic view of the structure highlighting the horizontal component;
FIG. 4 is a schematic view showing the internal structure of the clamp block;
FIG. 5 is a schematic structural view of the carrying mechanism;
FIG. 6 is a schematic structural view of the height adjustment mechanism;
FIG. 7 is a schematic structural view of the envelope assembly mechanism;
FIG. 8 is an enlarged schematic view at A in FIG. 7;
FIG. 9 is a schematic structural view of a core assembly mechanism;
FIG. 10 is a schematic view showing the structure of the core feeding section;
FIG. 11 is an enlarged schematic view at B of FIG. 10;
FIG. 12 is a schematic structural view of a fore shaft mechanism;
fig. 13 is a schematic view of the entire structure of the fore shaft detecting mechanism;
FIG. 14 is a schematic view of the structure of the fore shaft detection mechanism;
fig. 15 is a schematic view of the entire structure of the discharging mechanism.
Description of the main elements
1. A frame;
2. a feeding mechanism; 21. a feeding clamp; 211. a clamping block; 212. a feeding connecting rod; 213. a clamping hole; 214. a locking block; 215. a dislocation hole; 216. a limiting block; 217. a clamping spring; 218. a pressing cylinder; 219. a travel switch; 2110. a touch block;
22. a feeding conveying assembly; 221. a primary belt set; 222. a secondary belt group;
23. a lifting member; 231. a lifting cylinder; 232. a lifting rod; 233. connecting blocks; 234. connecting grooves;
24. a horizontal member; 241. a first-stage pushing cylinder; 242. a horizontal bar; 243. a pushing block; 244. a push spring; 245. a limiting sheet; 246. a secondary pushing cylinder;
3. a height adjusting mechanism; 31. a rodless cylinder; 32. heightening the connecting rod; 33. heightening the clamp; 34. heightening the sliding rod;
4. a jacket assembly mechanism;
41. a cover vibration plate;
42. an envelope assembly component; 421. enveloping the pneumatic clamping jaw; 422. a jacket horizontal cylinder; 423. a jacket vertical cylinder; 424. a jacket sleeve rod;
43. an envelope fixture; 431. a jacket clamping cylinder; 432. an envelope clamping block; 433. a primary clamping port;
44. an envelope detection component; 441. a envelope detection mounting base; 442. a flow deflector; 443. connecting sheets; 444. a primary return spring;
5. an inner core assembly mechanism;
51. an inner core feeding part; 511. an inner core vibration disc; 512. a manual feeding channel; 513. an inner core sliding block; 514. converting the slide rail; 515. a sliding table conversion cylinder;
52. an inner core assembly component; 521. an inner core pneumatic clamping jaw; 522. an inner core horizontal cylinder; 523. an inner core vertical cylinder; 524. an inner core insertion rod;
53. an inner core clamp; 531. an inner core clamping cylinder; 532. an inner core clamping block; 533. a secondary clamping port;
54. an inner core detection assembly; 541. an inner core detection mounting seat; 542. a movable plate; 5421. touching a touch piece; 5422. detecting a sheet; 543. a first-stage photoelectric switch; 544. a secondary return spring;
6. a fore shaft mechanism; 61. a locking machine; 62. a fore shaft clamp; 63. a fore shaft cylinder; 64. a locking port connecting plate; 65. a fore shaft slide rod; 66. a height-adjusting spring; 67. a guiding clamp;
7. a fore shaft detection mechanism;
71. a detection unit; 711. a detection block; 712. a slide plate; 713. a sliding table cylinder; 714. a slide bar; 715. a tertiary return spring; 716. a wedge block; 717. an induction sheet; 718. a secondary photoelectric switch;
72. a positioning unit; 721. positioning a rod; 722. positioning the air cylinder; 723. positioning a plate;
73. detecting the clamp;
8. a discharging mechanism; 81. a discharging clamp; 82. an xy straight line module; 83. a good product groove; 84. a defective product tank;
9. a carrying mechanism; 91. carrying a slide rail; 92. carrying the sliding seat; 93. carrying the clamp; 94. carrying the driving member; 941. a servo linear module; 942. a conveying sliding table cylinder;
10. a hose.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1, an apparatus for automatically assembling PVC hose includes a
As shown in fig. 2 and 3, the
The
The
After the clamping blocks 211 clamp the two ends of the
As shown in fig. 2 and 3, the lifting
When the primary belt set 221 conveys the
The horizontal member 24 includes a first-stage pushing cylinder 241 located at the feeding end of the
After the
As shown in fig. 2 and 4, a clamping hole 213 for inserting the end of the
When loading, the
As shown in fig. 5, the conveying
When the first-stage belt set 221 conveys the
As shown in fig. 6, the
When the conveying mechanism 9 conveys the hose 10 to the height-adjusting mechanism 3, the rodless cylinder 31 drives the two height-adjusting clamps 33 to clamp the two ends of the hose 10 downwards, the height-adjusting clamps 33 clamp the hose 10 and then the conveying clamp 93 releases the hose 10, when the heights of the two ends of the hose 10 are not consistent, when the two height-adjusting clamps 33 clamp the two ends of the hose 10, the higher end of the hose 10 pushes the corresponding height-adjusting clamp 33 upwards, so that the height of the height-adjusting clamp 33 at the higher end of the hose 10 is higher than the height of the height-adjusting clamp 33 at the lower end of the hose 10, after the conveying clamp 93 releases the hose 10, the height-adjusting clamp 33 at the higher end of the hose 10 descends under the action of the self-weight of the hose, and the self-weights of the two height-adjusting clamps 33 are consistent, and the forces applied to the hose 10 by the two height-adjusting clamps 33 are consistent at the moment, so that the height-adjusting clamp 33 at the higher end of the hose 10 finally descends, so that the two ends of the hose 10 are adjusted to the same height position, and the height adjustment of the two ends of the hose 10 is completed. The whole process is convenient to operate and simple in structure, and meanwhile, the heights of the two ends of the
As shown in fig. 7, the
The
When the
As shown in fig. 8, a
When the
As shown in fig. 9 and 10, the inner core assembling mechanism 5 includes an inner
The inner
A switching component is arranged between an inner
The
When the conveying
As shown in fig. 9 and 11, a
When the
As shown in fig. 12, the
When the
As shown in fig. 13 and 14, the locking
The detection unit 71 is located above the
Two wedge blocks 716 are arranged at intervals at one end of the
The height-fixing unit comprises two
When the carrying mechanism 9 conveys the hose 10 to the locking detection mechanism 7, the positioning clamp clamps the hose 10, the positioning cylinder 722 inserts the positioning rod 721 into the two ends of the hose 10 to prevent the hose 10 from deforming, the detection cylinder pushes the sliding plate 712 forwards, the detection block 711 moves along with the sliding plate, when the sealing sleeve completes locking, the sealing sleeve has a concave ring, the two wedge-shaped blocks 716 on the same detection block 711 can smoothly pass through the hose 10, and the lamp of the secondary photoelectric switch 718 keeps a bright state; when the envelope is not locked, because the diameter of the envelope is greater than the distance between the two wedge-shaped blocks 716, the wedge-shaped blocks 716 cannot pass through and are blocked by the envelope, the detection block 711 stops moving, the sliding plate 712 continues to move forward under the driving of the positioning cylinder 722, when the sliding plate moves forward to the limit position, the induction plate 717 is just positioned between the transmitting end and the receiving end of the secondary photoelectric switch 718, so that the lamp of the secondary photoelectric switch 718 is turned off, and the purpose of detecting whether the envelope is locked or not can be achieved by observing whether the lamp of the secondary photoelectric switch 718 is turned on. When the detecting
As shown in fig. 15, the discharging
The working process of the invention is as follows:
during assembly, a worker inserts the
The invention has the following beneficial effects:
when the equipment, only need alone at 2 punishments of feed mechanism, can accomplish the whole assembling process of
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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