Traction motor and rotor bearing disassembly and assembly structure without disassembly thereof
阅读说明:本技术 一种牵引电机及其转子轴承免解体拆装结构 (Traction motor and rotor bearing disassembly and assembly structure without disassembly thereof ) 是由 汤黎明 申政 唐子谋 刘勇 龚天明 成熹 李广 杨敏 夏红勇 赵粲 王璠 谭作 于 2019-11-14 设计创作,主要内容包括:本发明公开一种转子轴承免解体拆装结构,包括设置于壳体内的转子转轴和套设于所述转子转轴上的转子轴承,还包括可拆卸地套设于所述转子轴承外圈上的轴承座、设置于所述壳体的轴向两端的端盖、套设于所述转子转轴上并紧贴在转子铁芯的两端端面上的压圈,以及可拆卸地连接于所述端盖与所述压圈之间、用于使所述压圈压紧所述转子铁芯端面以夹紧固定所述转子转轴的拉紧杆。本发明所公开的转子轴承免解体拆装结构,通过拉紧杆的拉紧作用,可通过压圈限制转子转轴的轴向和周向运动自由度,能够在实现免解体拆装转子轴承的基础上,提高拆装效率,同时避免在拆装作业过程中造成转子移位。本发明还公开一种牵引电机,其有益效果如上所述。(The invention discloses a disassembly and assembly structure of a rotor bearing without disassembly, which comprises a rotor rotating shaft arranged in a shell, a rotor bearing sleeved on the rotor rotating shaft, a bearing seat detachably sleeved on an outer ring of the rotor bearing, end covers arranged at two axial ends of the shell, pressing rings sleeved on the rotor rotating shaft and tightly attached to end faces of two ends of a rotor iron core, and a tension rod detachably connected between the end covers and the pressing rings and used for enabling the pressing rings to tightly press the end faces of the rotor iron core so as to clamp and fix the rotor rotating shaft. According to the disassembly and assembly structure without disassembly of the rotor bearing, disclosed by the invention, the axial and circumferential motion freedom degrees of the rotor rotating shaft can be limited through the pressing ring under the tensioning action of the tensioning rod, the disassembly and assembly efficiency can be improved on the basis of realizing disassembly and assembly of the rotor bearing without disassembly, and the displacement of the rotor in the disassembly and assembly operation process is avoided. The invention also discloses a traction motor, which has the beneficial effects as described above.)
1. The disassembly and assembly structure of the rotor bearing without disassembly comprises a rotor rotating shaft (2) arranged in a shell (1), a rotor bearing (3) sleeved on the rotor rotating shaft (2), and is characterized by further comprising a bearing seat (4) detachably sleeved on the outer ring of the rotor bearing (3), end covers (5) arranged at two axial ends of the shell (1), pressing rings (6) sleeved on the rotor rotating shaft (2) and tightly attached to end faces of two ends of a rotor iron core (201), and a tensioning rod (7) detachably connected between the end covers (5) and the pressing rings (6) and used for enabling the pressing rings (6) to tightly press the end face of the rotor iron core (201) so as to clamp and fix the rotor rotating shaft (2).
2. The disassembly and assembly free structure of the rotor bearing according to claim 1, wherein the end face of the pressing ring (6) is provided with a mounting hole (601) for matching with the tension rod (7), and the surface of the end cover (5) is provided with a through hole (501) corresponding to the mounting hole (601) and used for passing through the tension rod (7).
3. The disassembly and assembly free structure of the rotor bearing as claimed in claim 2, wherein 2-4 installation holes (601) are simultaneously arranged and uniformly arranged on the end face of the pressing ring (6) along the circumferential direction; the number of the through holes (501) is the same as that of the mounting holes (601), and the through holes are uniformly formed in the surface of the end cover (5) along the circumferential direction.
4. The disassembly and assembly free structure of a rotor bearing according to claim 3, wherein the tightening rod (7) comprises a screw rod (701) and an adjusting nut (702) which is screwed on the outer end of the tightening rod and is pressed against the outer surface of the end cover (5) for adjusting the pre-tightening force of the screw rod (701), and the mounting hole (601) is a threaded hole.
5. The disassembly and assembly free structure of the rotor bearing as claimed in claim 4, wherein each of the mounting holes (601) and each of the through holes (501) are oriented parallel to the axial direction of the rotor rotating shaft (2), and the tension rods (7) are vertically pressed against the end face of the pressing ring (6).
6. The disassembly and assembly structure of the rotor bearing without disassembly and assembly of claim 2, wherein the pressing ring (6) comprises a pressing plate (602) which is annular and is tightly attached to the end surface of the rotor core (201), and a sleeve ring (603) which is connected to the surface of the pressing plate (602) and is sleeved on the rotor rotating shaft (2).
7. The disassembly and assembly free structure of rotor bearing of claim 6, wherein the mounting hole (601) is opened on the surface of the pressure plate (602); the lantern ring (603) is elastic, and the inner diameter of the lantern ring is smaller than the outer diameter of the corresponding part on the rotor rotating shaft (2).
8. The disassembly and assembly free structure of the rotor bearing according to claim 1, wherein the central area of the end cover (5) is hollowed out, and the inner circular surface of the end cover (5) abuts against the outer circular surface of the bearing seat (4).
9. The disassembly and assembly free structure of the rotor bearing of claim 8, wherein the outer edge of the end cover (5) is detachably connected with the housing (1) through a fastener (8).
10. A traction motor, comprising a housing (1) and a rotor bearing disassembly-free structure disposed in the housing (1), wherein the rotor bearing disassembly-free structure is specifically the rotor bearing disassembly-free structure of any one of claims 1 to 9.
Technical Field
The invention relates to the technical field of motors, in particular to a disassembly and assembly structure of a rotor bearing without disassembly. The invention also relates to a traction motor.
Background
With the high-speed development of rail transit, the operation and maintenance requirements and the technical level of rail vehicles are increasing day by day.
Traction motors are commonly used for power drive on electric locomotives of railway main lines, electric locomotives of industrial and mining, electric transmission internal combustion locomotives and various electric vehicles. The traction motor mainly comprises a rotor and a stator, and the operation principle of the traction motor is the same as that of a common motor. In order to ensure the smooth and unimpeded rotation of the rotor, a bearing is arranged on the rotor. The working state and the maintenance requirement of each part on the vehicle are different, and the rotor bearing is a core stressed part, so that the detection or the replacement is required within the specified time or kilometers in order to ensure the running safety of the vehicle and ensure the abnormal key of the overhauling and maintenance work of the bearing.
The structural arrangement of a conventional traction motor results in bearing disassembly, and the motor must be disassembled first to separate the stator and the rotor, and then the bearing is pulled out from the bearing chamber to complete the detection or replacement work. In the prior art, the motor is dropped to a vehicle and returned to a factory by a common method, a professional tool is adopted to disassemble the motor, the stator and the rotor are separated, and then the bearing is pulled out to be detected or replaced. The whole disassembly period is long, the process is complicated, a specific field and a special tool are needed, and the overhaul cost and the overhaul resource consumption are high. Especially when needing to disassemble trouble bearing, above-mentioned flow can't be simplified, leads to the time span of failure analysis solution very big, is unfavorable for the quick solution of problem and reduces the economic loss that the trouble leads to.
Meanwhile, in the disassembling process, because the inner ring of the bearing is usually pressed on the rotor rotating shaft very tightly, the bearing can be taken down from the rotor rotating shaft by a larger driving force. In the process, the rotor rotating shaft is easily displaced, shaken, eccentric and the like due to the influence of the driving force, so that an air gap between the rotor and the stator is not uniform, the stator and the rotor are easily attracted together due to the magnetic force, and therefore, when the rotor rotating shaft is assembled again, the rotor rotating shaft cannot be accurately reset to the axis position, so that the performance of the motor is possibly greatly reduced.
Therefore, how to improve the dismounting efficiency and avoid the displacement of the rotor during the dismounting operation on the basis of realizing the dismounting and mounting of the rotor bearing without disassembly is a technical problem faced by the technical personnel in the field.
Disclosure of Invention
The invention aims to provide a disassembly and assembly-free structure of a rotor bearing, which can improve the disassembly and assembly efficiency and avoid the displacement of a rotor in the disassembly and assembly operation process on the basis of realizing the disassembly and assembly-free structure of the rotor bearing. It is another object of the present invention to provide a traction motor.
In order to solve the technical problems, the invention provides a disassembly and assembly structure of a rotor bearing without disassembly, which comprises a rotor rotating shaft arranged in a shell, a rotor bearing sleeved on the rotor rotating shaft, a bearing seat detachably sleeved on an outer ring of the rotor bearing, end covers arranged at two axial ends of the shell, pressing rings sleeved on the rotor rotating shaft and tightly attached to end faces of two ends of a rotor iron core, and a tension rod detachably connected between the end covers and the pressing rings and used for enabling the pressing rings to tightly press the end faces of the rotor iron core so as to clamp and fix the rotor rotating shaft.
Preferably, the end face of the pressing ring is provided with a mounting hole for matching with the tightening rod, and the surface of the end cover is provided with a through hole corresponding to the mounting hole in position and used for the tightening rod to pass through.
Preferably, 2-4 mounting holes are simultaneously formed in the pressing ring, and are uniformly formed in the end face of the pressing ring along the circumferential direction; the number of the through holes is the same as that of the mounting holes, and the through holes are uniformly formed in the surface of the end cover along the circumferential direction.
Preferably, the tightening rod comprises a screw rod and an adjusting nut which is in threaded connection with the outer end of the tightening rod and is pressed against the outer surface of the end cover for adjusting the pre-tightening force of the screw rod, and the mounting hole is a threaded hole.
Preferably, each of the mounting holes and each of the through holes are oriented parallel to the axial direction of the rotor rotating shaft, and the tension rod is vertically pressed on the end face of the pressing ring.
Preferably, the pressing ring comprises a pressing plate which is annular and is tightly attached to the end face of the rotor core, and a lantern ring which is connected to the surface of the pressing plate and sleeved on the rotor rotating shaft.
Preferably, the mounting hole is opened on the surface of the pressure plate; the lantern ring has elasticity, and its internal diameter is less than the external diameter of the corresponding position on the rotor pivot.
Preferably, the central area of the end cover is hollowed out, and the inner circular surface of the end cover abuts against the outer circular surface of the bearing seat.
Preferably, the outer edge of the end cap is removably connected to the housing by a fastener.
The invention also provides a traction motor, which comprises a shell and a rotor bearing disassembly-free structure arranged in the shell, wherein the rotor bearing disassembly-free structure is specifically any one of the rotor bearing disassembly-free structures.
The invention provides a disassembly and assembly structure of a rotor bearing without disassembly, which mainly comprises a rotor rotating shaft, the rotor bearing, a bearing seat, an end cover, a pressing ring and a tension rod. The rotor rotating shaft is arranged in the shell and is a main component of the rotor, the rotor rotating shaft is provided with a rotor core, the rotor bearing sleeves are arranged at two ends of the rotor rotating shaft, and the rotor bearing sleeves are pressed on the surface of the rotor rotating shaft through the bearing inner ring. The bearing seat is detachably sleeved on an outer ring of the rotor bearing and is mainly used for bearing and installing the rotor bearing, and the bearing seat and the rotor bearing form an integral structure so as to drive the rotor bearing to be synchronously disassembled and assembled in the disassembling and assembling process. The end covers are arranged at two ends of the shell in the axial direction and are mainly used for sealing the shell (the rotor rotating shaft can extend out of the end covers) and protecting the internal structure. The pressing ring is sleeved on the rotor rotating shaft and is tightly attached to the end faces of two ends of the rotor iron core. The tensioning rod is detachably connected between the end cover and the pressing ring, and is mainly used for tensioning the end cover and the pressing ring, so that the pressing ring is connected with the end cover, the end face of the pressing ring is pressed by the tensioning effect formed between the end cover and the pressing ring, and the end faces of the two ends of the rotor core are pressed by the pressing ring. According to the arrangement, through the tensioning action of the tensioning rod, the axial clamping and positioning of the rotor rotating shaft can be realized by the pressing of the pressing ring on the end faces of the two ends of the rotor iron core, meanwhile, the circumferential clamping and positioning of the rotor rotating shaft can be realized by the sleeving of the pressing ring on the rotor rotating shaft, which means that all the freedom degrees of motion of the rotor rotating shaft are limited, and the rotor rotating shaft is fixed in the shell and cannot move, so that when the rotor bearing is disassembled and assembled on the rotor rotating shaft through external driving force, the rotor can be prevented from shifting in the disassembling and assembling operation process, and the accuracy of the installation position of the rotor in the shell is; simultaneously, when carrying out rotor bearing dismouting operation, only need to dismantle the bearing frame from the rotor pivot and can dismantle rotor bearing simultaneously, also so during the installation, compare in prior art, need not to carry out the work of motor falling car or stator and rotor disassembling, can realize that rotor bearing is on-line to exempt from to disintegrate the dismouting to reduce maintenance cycle by a wide margin, reduce the maintenance cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural view of the structure shown in fig. 1 with the tension bar removed.
Fig. 3 is a schematic structural view of the structure shown in fig. 1 during a bearing mounting and dismounting operation.
Wherein, in fig. 1-3:
the rotor structure comprises a shell-1, a rotor rotating shaft-2, a rotor bearing-3, a bearing seat-4, an end cover-5, a pressing ring-6, a tension rod-7 and a fastener-8;
rotor core-201, through hole-501, mounting hole-601, pressure plate-602, lantern ring-603, screw-701, adjusting nut-702.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 2 and fig. 3, fig. 1 is a schematic overall structure diagram of an embodiment of the present invention, fig. 2 is a schematic structural diagram of the structure shown in fig. 1 with a
In a specific embodiment provided by the invention, the disassembly and assembly structure of the rotor bearing without disassembly mainly comprises a
Wherein,
The
So set up, the rotor bearing that this embodiment provided avoids disassembling and assembling structure, through the taut effect of straining
Therefore, when the rotor bearing 3 is disassembled and assembled on the
In a preferred embodiment about bearing
Further, considering that in some cases, the worker needs to repair or replace the rest of the components in the
In a preferred embodiment with respect to the
Further, in order to improve the stability of the circumferential positioning of the
In a preferred embodiment with respect to the tightening
Furthermore, in order to facilitate the installation and detachment of the tightening
In addition, 2 to 4 tension rods 7 (referred to as single ends) are generally provided at the same time, and the number of the mounting holes 601 and the through holes 501 (referred to as single ends) may be the same as that of the
This embodiment still provides a traction motor, mainly includes
It should be noted that the disassembly and assembly-free structure of the rotor bearing provided in this embodiment is particularly suitable for a traction motor, but is not limited to the traction motor, and is also suitable for other types of motors, such as a fully-closed motor, an open-type motor, a synchronous motor or an asynchronous motor, and the like, and in addition, can also be used in an occasion where the integrated motor of the driving unit does not fall down to replace the motor bearing, so as to realize online disassembly of the motor bearing.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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