Brush holder for rotating electrical machine
阅读说明:本技术 用于旋转电机的电刷架 (Brush holder for rotating electrical machine ) 是由 R.莫蒂尔 R.本欧姆兰 C.蒙泰尔 C.路易斯 L.多曼格 F.谢特尔 F.格林 于 2018-06-04 设计创作,主要内容包括:本发明涉及一种旋转电机,特别用于机动车辆。该电机包括:有源部件;外壳(11);电刷架(24),包括:至少一个电刷(23)、所述电刷的励磁迹线(44)和由电绝缘材料形成的壳体(37)、用于将电刷架(24)安装在所述电机中的固定装置(49);以及电子组件(36),其包括控制模块(61)和将电刷架的励磁迹线(44)连接到所述控制模块的励磁迹线(48)。电子组件(36)包括接地迹线(63),所述接地迹线通过固定装置(49)电连接至控制模块(61)和外壳(11)。(The present invention relates to a rotating electrical machine, in particular for a motor vehicle. The motor includes: an active component; a housing (11); a brush holder (24) comprising: at least one brush (23), an excitation track (44) of the brush and a housing (37) formed of an electrically insulating material, a fixing device (49) for mounting a brush holder (24) in the electrical machine; and an electronic assembly (36) including a control module (61) and an excitation trace (48) connecting an excitation trace (44) of a brush holder to the control module. The electronic assembly (36) includes a ground trace (63) that is electrically connected to the control module (61) and the housing (11) by a fixture (49).)
1. A rotating electric machine, in particular for a motor vehicle, the electric machine (10) comprising:
-an active component, in particular comprising a rotor (12) and a stator (15);
-a housing (11) surrounding the active component;
-a brush holder (24) comprising:
-at least one brush (23) allowing the supply of electricity to one of the active components;
-at least one bus bar (44) for the electrical excitation of the brushes;
-a housing (37) formed of an electrically insulating material, which surrounds at least a portion of the excitation bus bar (44) and comprises a housing portion (39) that at least partially houses the brush (23);
-a fixing device (49) enabling the assembly of a brush holder (24) in the electric machine; and
-an electronic assembly (36) comprising a control module (61) designed to control the electric machine and an excitation bus bar (48) connecting an excitation bus bar (44) of a brush holder to the control module;
characterized in that the electronic assembly (36) comprises a ground bus bar (63) electrically connected to the control module (61) and to the casing (11) by means of a fixing device (49).
2. An electric machine as claimed in claim 1, characterized in that the brush holder (24) is fitted to the housing (11) by fixing means (49) which allow electrical connection between the ground bars (63) of the electronic components (36) and the housing.
3. The machine according to claim 2, characterized in that the fixing means (49) are screwing means, in particular screws or tie rods.
4. A machine as claimed in claim 2 or 3, characterized in that the housing (11) comprises at least one bearing (17) and one stud (42) extending protrudingly from a flange of the bearing, wherein the stud (42) comprises an opening allowing passage of a fixing means (49) and a tapped portion cooperating with a threaded portion of the fixing means.
5. The machine according to any of claims 2 to 4, characterized in that the ground busbar (63) of the electronic assembly comprises a first portion (65) for connection with a fixing device (49) and a second portion (66) for connection with a control module (61).
6. An electric machine according to claim 5, characterized in that the first connection portion (65) of the ground busbar (63) has the form of a ring.
7. The machine according to claim 5 or 6, characterized in that the fixing means (49) comprise a head (71) and a body (72) extending from the head, and in that the head (71) is in electrical contact with the first connection portion (65) of the ground bar (63).
8. The electrical machine according to any one of claims 5 to 7, characterized in that the first connection portion (65) of the ground busbar (63) extends on a radial plane different from the radial plane on which the first connection portion (68) of the excitation busbar (48) of the electronic assembly (36) extends, wherein the first portion (68) of the excitation busbar is designed to be in electrical contact with the excitation busbar (44) of the brush holder (24).
9. The electrical machine according to claim 8, characterized in that the first connection portions (65) of the ground bars (63) and the first connection portions (68) of the field bars (48) are axially separated from each other by a clamping member (50) formed of an electrically insulating material.
10. The machine according to claim 9, characterised in that the clamping member (50) comprises a clamping device (73) which makes it possible to fix the clamping member on the excitation bus bar (48) and/or on the ground bus bar (63) of the electronic assembly (36).
11. An electric machine according to any one of claims 2 to 10, characterized in that the electrical contact between the excitation bus bars (44) of the brush holder (24) and the excitation bus bars (48) of the electronic component (36) is provided by means of the fixing device (49).
12. The electric machine according to any of claims 2 to 11, characterized in that the brush holder and the electronic assembly are different from each other.
Technical Field
The present invention relates to a brush holder for a rotating electrical machine.
Background
The invention has particularly advantageous application in the field of rotating electrical machines, such as alternators, alternator starters or reversible electrical machines. It should be remembered that a reversible electric machine is a rotary electric machine that can work reversibly, first as a generator functioning as an alternator and then as an electric motor, for example in order to start the heat engine of a motor vehicle.
The rotating electric machine includes a rotor that is rotationally movable about an axis and a fixed stator that surrounds the rotor. The rotor, stator and shaft are mounted in a housing that also supports electronic components that control the operation of the motor. In alternator mode, as the rotor rotates, it induces a magnetic field on the stator, which is then converted into an electric current to power the vehicle electronics and charge the battery. In the motor mode, the stator is energized and induces a magnetic field that rotates the rotor.
In the reduction of gases, especially CO 2In the context of emissions and vehicle mixing, new functions have been developed. These new functions are, for example, stopping the engine when the vehicle is stopped, regenerative braking, and traction in the low-speed electric mode. These functions are provided by the rotating electrical machine and therefore it must be more powerful. For this purpose, the rotating electric machine is based on an electric network commonly used throughout the vehicleDifferent grids operate. Indeed, a conventional grid accepting a maximum voltage of about 16V requires too high a current level for the power required to integrate all new functions and the conventional functions of the alternator (such as supplying the battery and to the consumers) at the same time. Conventional power grids are no longer suitable to exceed a certain power level required in order to properly ensure these new functions.
The integration of these two electrical networks inside the vehicle means that the rotating electrical machine must be able to control these different voltages. The two power grids have the same ground potential, called chassis ground, which is connected in particular to the vehicle body. The electric machine is excited by a second electrical network having a voltage level that is higher than the voltage level of the first electrical network that is normally used on board the vehicle. The control of the electric machine by means of the electric machine control is performed by means of the first power network. The electronic components of the motor are thus connected to two electrical networks.
The first electrical network may also ground the electronic components of the electric machine. However, the path that makes it possible to connect ground to the electronic component is not direct and may be longer or shorter and is therefore inductive depending on the arrangement of the vehicle. This can lead to an offset between the chassis ground and the ground of the electronic components, in particular due to a voltage drop in the supply circuit of the motor. This type of offset causes problems with electromagnetic compatibility with the motor environment.
Disclosure of Invention
The object of the present invention is to reduce the drawbacks of the prior art and in particular to avoid problems of electromagnetic compatibility.
To this end, the subject of the invention is therefore a rotating electrical machine, in particular for motor vehicles. According to the invention, the electric machine comprises an active part, which in particular comprises a rotor and a stator, with a housing surrounding the active part. This motor still includes the brush yoke, and this brush yoke includes: at least one brush allowing the supply of electricity to one of the active components; at least one bus bar for electrical excitation of the brushes; and a housing formed of an electrically insulating material, the housing surrounding at least a portion of the field bus bar and including an accommodating portion that at least partially accommodates the brush. In addition, the motor comprises fixing means which make it possible to fit the brush holder in the motor; and an electronic assembly comprising a control module designed to control the electric machine and an excitation bus bar connecting the excitation bus bar of the brush holder to the control module. Again according to the invention, the electronic assembly comprises a ground bus bar electrically connected to the control module and to the housing by means of fixing means.
Owing to the invention, the control module is directly connected to ground potential. This may improve the electromagnetic compatibility of the motor with the motor environment. Therefore, the motor can be better protected from external interference and cannot cause interference to the external environment.
The ground bus bar is electrically connected to the control module and the housing by the fixing means that there is no direct contact between the housing and the ground bus bar. Thus, the fixing means is inserted on the electrical path between the ground bus bar and the housing.
According to an embodiment, the housing is at ground potential.
According to an embodiment, the control module is connected to a first electrical network via the motor control module and to a second electrical network for energizing the motor.
According to one embodiment, the brush holder is mounted on the housing by means of fixing means which allow an electrical connection between the ground bus bar of the electronic assembly and the casing.
This type of device makes it possible to transmit the electricity of the first electrical network to the electronic components in a simple and inexpensive manner, and also to fit the brush holder on the housing. This also makes it possible to avoid long wired connections to bring the chassis to the control module, thus avoiding having to have an inductive path. In addition, a single device thus has two functions, so that the size of the motor can be reduced.
According to an embodiment, the fixing means is formed of an electrically conductive material.
According to one embodiment, the fixing means is a tightening means, in particular a screw or a tie rod.
For example, the housing of the electronic assembly, the housing of the brush holder, and the housing each include openings that allow the passage of the securing device. This makes it possible to mechanically connect the components together. In this case, the respective openings in the electronic component, the brush holder and the housing are arranged facing each other.
According to an embodiment, the housing comprises at least one bearing and one stud extending protrudingly from a flange of the bearing, the stud comprising an opening allowing passage of the fixing means and a tapping portion cooperating with the threaded portion of the fixing means. This makes it possible to improve the reliability of the electrical connection between the housing and the ground bus bar of the electronic component.
According to one embodiment, the electronic component is mounted on the housing by means of a fixing device.
According to an embodiment, the housing further comprises a front bearing and a rear bearing, wherein the brush holder and the electronic assembly are mounted on said rear bearing.
According to an embodiment, the ground bus bar of the electronic assembly comprises a first portion for connection with the fixture and a second portion for connection with the control module.
For example, a ground bus bar is added to the control model. According to a variant embodiment, the ground bus bar may be integrated in the control module.
According to an embodiment, the electronic assembly comprises a housing on which the control module is arranged and in which the ground bus bar and the field bus bar are at least partially overmoulded.
According to an embodiment, the first connection portion of the ground bus bar has the form of a ring. As a variant, the first connection portion of the ground busbar may have the form of a circular arc or any other form that can ensure sufficient electrical contact.
According to one embodiment, a fixation device includes a head and a body extending from the head. In this embodiment, the header is in electrical contact with the first connection portion of the ground bus bar.
According to an embodiment, the first connection portion of the ground bus bar is in direct contact with the fixture, in particular with the head of the fixture. As a variant, the first connection portion of the ground busbar can be in indirect contact with the fixing means, in particular via a washer.
According to an embodiment, the first connection portion of the ground bus bar extends on a radial plane different from the radial plane on which the first connection portion of the excitation bus bar of the electronic assembly extends, wherein said first portion of the excitation bus bar is designed to be in electrical contact with the excitation bus bar of the brush holder.
According to an embodiment, the first connection portion of the ground bus bar and the first connection portion of the field bus bar are axially separated from each other by a clamping member formed of an electrically insulating material. The clamping member makes it possible to insulate the grounding bus bar from the excitation bus bar, thereby avoiding the formation of salt bridges.
According to one embodiment, the excitation bus bar of the electronic assembly has a first portion for connection with the excitation bus bar of the brush holder and a second portion for connection with the control module.
According to one embodiment, the excitation bus bar of the brush holder has a first portion for connection with the excitation bus bar of the electronic assembly and a second portion for connection with the brush.
According to an embodiment, an electrical contact is provided between the excitation bus bar of the brush holder and the excitation bus bar of the electronic assembly by means of the fixing device.
For example, the first connecting portion of the excitation bus bar of the electronic component and the first connecting portion of the excitation bus bar of the brush holder each have the form of circular arcs that fit each other.
According to an embodiment, the clamping member is positioned to exert a pressure on the excitation bus bar of the electronic assembly. The clamping member can ensure good electrical contact between the excitation bus bar of the electronic assembly and the excitation bus bar of the brush holder.
According to one embodiment, the clamping part comprises a clamping device which makes it possible to fix the clamping part on the excitation bus bar and/or on the ground bus bar of the electronic assembly.
For example, the clamping device cooperates with a ground bus bar of the electronic assembly, in particular with a first connecting portion of said bus bar. In this case, the clamping means are formed by at least one ramp extending from the body of the clamping member.
According to an embodiment, the clamping member comprises an opening allowing passage of the fixation device.
According to one embodiment, the brush holder includes two brushes that are respectively arranged in the two accommodation portions of the housing and respectively connected to the two electrically excited bus bars. For example, one of the brushes is at a positive potential of the second electrical network, while the other brush is at a negative or ground potential of the second electrical network.
According to one embodiment, the rotating electric machine comprises a collector fitted on one of the active components, and the brush is in contact with a collector bar of the collector for supplying power to said active component.
According to one embodiment, the electronic assembly, in particular the control module, is designed to be able to control two different electrical networks.
According to one embodiment, the brush holder and the electronic assembly are different from each other. In other words, the brush holder and the electronic assembly form two separate elements, so that the electronic assembly is not integrated in the brush holder.
The rotating electric machine may advantageously form an alternator, an alternator-starter or a reversible electric machine.
Drawings
The invention will be better understood from a reading of the following detailed description of non-limiting embodiments thereof, and from an examination of the attached drawings, in which:
figure 1 shows schematically and partially a cross-sectional view of a rotating electric machine according to an embodiment of the invention;
figure 2 shows schematically and partially an isolated partial view of a part of the electrical machine in figure 1;
figure 3 shows schematically and partially a perspective view from above of the example of the brush holder in figure 1;
figure 4 shows schematically and partially a perspective view of the brush holder of figure 3;
fig. 5 schematically and partially shows a perspective view of an example of a portion of the electronic assembly in fig. 1;
fig. 6 schematically and partially shows a perspective view of an example of the configuration of the bus bar of the electronic assembly in fig. 5;
fig. 7 schematically and partially shows a perspective view of an example of a clamping member of the electronic assembly in fig. 5;
fig. 8 schematically and partially shows a cross-sectional view of an electronic assembly and of a fixing region of an electrical brush holder on a bearing according to the example of fig. 1; and
fig. 9 shows a simplified electrical diagram of the electric machine of fig. 1 in a vehicle.
Identical, similar or analogous elements have the same reference symbols in the various figures.
Detailed Description
The embodiments described below are in no way limiting; in particular, if such a choice of features is sufficient to provide technical advantages or to distinguish the invention from the prior art, it will be possible to envisage variants of the invention comprising only the choice of features described below, isolated from the other features described. In particular, all variants and all embodiments described can be combined with one another if no technical objection to such a combination is present. In this case, this will be referred to in the present specification.
Fig. 1 shows a compact polyphase rotary
The rotary
In the following description, the terms "axial", "radial", "external" and "internal" refer to an axis X passing through the
In this example, the
The
The rear end of the
The
In this example, the
In this embodiment, the
In addition, the winding 28 is formed of one or more phases. Each phase includes at least one conductor that passes through a notch in
The
When the electrical winding 35 is energized by the
In order to implement new functions, vehicles require a more powerful electrical network than is conventionally used. To this end, the vehicle may include two different batteries, as shown in fig. 10. The
The excitation of the rotating
The vehicle further comprises a
In addition, the vehicle body is connected to the same chassis ground potential 75 as that of the DC/
According to a variant embodiment, the vehicle may comprise a single battery, the power level of which is equal to the power level of the
As can be seen in the example of fig. 2, the
The
The
In the example of fig. 3,
The excitation bus bar 44 is formed in the same manner. Each bus bar 44 thus has a first portion 45 for connection with the
The second connection portion 46 is electrically connected to a pigtail (not shown) that is itself connected to the associated
The first portion 45 of the excitation bus bar 44 is accommodated in an end wall of the
The
In the example of fig. 5 and 6, the excitation bus bars 48 each have a first portion 68 for connection with a respective excitation bus bar 44 of the brush holder, a second portion 69 for connection with the
The
Preferably, the connecting
According to a variant embodiment, not shown, the
The
For example, the
The
In the embodiment shown in fig. 6, the
As shown in the example in fig. 6, the
In this example, the first portions 45 of the excitation bus bars 44 each have the form of a circular arc and are positioned around an opening formed in the
The first portions 68 of the excitation bus bars 48 each have the form of a first portion 45 adapted to be in contact therewith. In this example, the first portions 68 each have the form of a circular arc and are positioned to form an opening that allows the fixing
Each first connection portion 45 is preferably in direct contact with a
The clamping
The clamping
During assembly of the electrical machine, the clamping
In this embodiment, the
Also in the example shown in these figures, the
Also in the example shown in these figures, the
According to a variant embodiment, not shown, a portion of a cylinder, a sleeve and a spacer can be formed on the gripping
The
The
To facilitate positioning of the
The invention has application in particular in the field of alternators, alternator starters or reversible machines, but it can also be applied to any type of rotating electrical machine.
It is to be understood that the above description is provided by way of example only and not as a limitation on the scope of the invention, as no deviation from the invention will be implied by the replacement of different elements by any other equivalents.