Integrated radiator and processing technology of integrated LED module
阅读说明:本技术 一种一体式散热器及一体式led模组的加工工艺 (Integrated radiator and processing technology of integrated LED module ) 是由 陈凯 黄建明 于 2019-11-27 设计创作,主要内容包括:本发明涉及一种一体式散热器及一体式LED模组的加工工艺,其中,散热器的加工工艺包括:S1、将散热器型材挤出成型:所述散热器型材包括散热板,所述散热板的正面设有若干光源安装面,所述散热板的背面设有若干散热鳍片;S2、对散热器型材进行机加工:在所述散热板的背面进行若干用于电线穿入的过线孔加工,每一所述过线孔分别贯穿一所述光源安装面;S3、加工好的散热器型材经过表面处理后,得到散热器;S4、在散热板的背面设置填胶区,若干所述过线孔均位于所述填胶区内。本发明将散热板设计为可容置多个光源部的一体化板,在生产前可以根据需求设计模组的数量,方便快捷,不仅可以提高生产效率,也能节约成本。(The invention relates to an integrated radiator and a processing technology of an integrated LED module, wherein the processing technology of the radiator comprises the following steps: s1, extruding and molding the radiator profile: the radiator section comprises a radiating plate, the front surface of the radiating plate is provided with a plurality of light source mounting surfaces, and the back surface of the radiating plate is provided with a plurality of radiating fins; s2, machining the radiator section: processing a plurality of wire passing holes for passing wires through on the back surface of the heat dissipation plate, wherein each wire passing hole respectively penetrates through one light source installation surface; s3, performing surface treatment on the processed radiator section to obtain a radiator; and S4, arranging a glue filling area on the back surface of the heat dissipation plate, wherein the wire passing holes are all located in the glue filling area. The heat dissipation plate is designed into an integrated plate capable of accommodating a plurality of light source parts, the number of the modules can be designed according to requirements before production, convenience and rapidness are achieved, production efficiency can be improved, and cost can be saved.)
1. The processing technology of the integrated radiator is characterized by comprising the following steps of:
s1, extruding and molding the radiator section
The radiator section comprises a radiating plate, the front surface of the radiating plate is provided with a plurality of light source mounting surfaces, and the back surface of the radiating plate is provided with a plurality of radiating fins;
s2, machining the radiator section
Processing a plurality of wire passing holes for passing wires through on the back surface of the heat dissipation plate, wherein each wire passing hole respectively penetrates through one light source installation surface;
s3, performing surface treatment on the processed radiator section to obtain a radiator;
and S4, arranging a glue filling area on the back surface of the heat dissipation plate, wherein the wire passing holes are all located in the glue filling area.
2. The process of manufacturing an integral heat sink of claim 1, wherein in step S1, said light source mounting surface is flat.
3. The process of manufacturing an integral heat sink as claimed in claim 1, wherein in step S2, the process further comprises: and processing heat dissipation notches on the heat dissipation fins.
4. The process of manufacturing an integral heat sink as claimed in claim 1, wherein in step S2, the process further comprises: and processing a plurality of lens positioning holes, PCB fixing holes and lens group mounting holes or mounting clamping grooves on each light source mounting surface.
5. The process of manufacturing an integral heat sink as claimed in claim 1, wherein in step S2, the process further comprises: and a heat dissipation through hole is processed between the two adjacent light source mounting surfaces.
6. The process of claim 1, wherein in step S2, the arrangement direction of the plurality of wire holes is parallel to the arrangement direction of the heat dissipation fins, and the arrangement direction of the heat dissipation fins is the same as the profile extrusion direction.
7. The process of claim 1, wherein in step S4, two ends of the heat dissipation plate are respectively provided with a rib, and the glue filling region is a groove surrounded by the two ribs, the back surface of the heat dissipation plate and the two heat dissipation fins on two sides of the heat dissipation plate.
8. The process for manufacturing an integral heat sink as claimed in claim 7, wherein the rib is a baffle or a sealing plug.
9. The process of claim 1, wherein in step S1, the heat dissipation plate is further provided with fixing portions at two sides thereof.
10. A process for manufacturing an integrated LED module, wherein a plurality of light source units are mounted on the heat sink of any one of claims 1 to 9, the light source units include a PCB and a lens assembly, the process comprising the following steps:
t1, mounting PCB board and wire
Fixing each PCB on each light source mounting surface respectively, and enabling a plurality of wires to pass through a plurality of wire passing holes respectively, wherein the installation of the PCB and the wires is not in sequence;
t2, soldering the wires to the PCB so that several PCBs are connected in series or in parallel
T3 mounting lens group
Respectively mounting a plurality of mounting lens groups on a plurality of light source mounting surfaces;
t4 filled sealing colloid
And filling the sealant in the sealant filling area.
11. The process of claim 10, wherein after step T1 and before step T2, wires are fastened by a fastener and connected to an electrical connector on the back of the heat spreader plate; or the like, or, alternatively,
after the step T2 and before the step T3, the wires are fastened by a fastener and then connected to an electrical connector on the back surface of the heat dissipation plate.
12. The process of claim 11, wherein a sealing plug is inserted into each trace hole, the positive connecting wire and the negative connecting wire are inserted into the first sealing plug and the last sealing plug, the two ends of each intermediate connecting wire are inserted into the two adjacent sealing plugs, the ends of the two connecting wires inserted into each sealing plug are welded to the positive and negative electrodes of the corresponding PCB, and the ends of the positive connecting wire and the negative connecting wire that are not inserted into the sealing plugs are fastened by the fastening members.
13. The process for manufacturing an integrated LED module according to claim 11, wherein each sealing plug is inserted into a corresponding wire hole, a positive connecting wire and a negative connecting wire are inserted into a same sealing plug, ends of the negative connecting wire and the positive connecting wire inserted into the same sealing plug are welded to positive and negative electrodes of a corresponding PCB, and the positive connecting wires and the negative connecting wires not inserted into the sealing plugs are fastened by the fastening members.
14. The processing technology of the integrated LED module as claimed in claim 11, wherein the fastening member is disposed in a staggered manner with respect to the wire through hole.
15. The process of claim 11, wherein the sealing plug is provided with two through holes for two wires to be inserted into.
Technical Field
The invention relates to the technical field of illumination, in particular to an integrated radiator and a processing technology of an integrated LED module.
Background
The led (lighting emitting diode) lighting is a light emitting diode lighting, which is a semiconductor solid state light emitting device. The solid semiconductor chip is used as a luminescent material, and the carriers are compounded in the semiconductor to release excess energy to cause photon emission, so that red, yellow, blue and green light is directly emitted. An illumination device manufactured by using an LED as a light source is an LED lamp. In the LED lighting lamp, the LED lighting lamp with the reflection function can be completely qualified in any occasions.
The existing LED module generally comprises a radiator and a light source component, the radiators are mutually independent, the radiators are required to be fixed on a lamp shell one by one during installation, or the radiators are connected firstly through screws and the like and then installed, and time and labor are wasted during assembly.
Disclosure of Invention
The invention aims to provide an integrated radiator and a processing technology of an integrated LED module so as to realize integration of a plurality of modules.
In order to solve the problems, the invention provides a processing technology of an integrated radiator, which comprises the following steps:
s1, extruding and molding the radiator section
The radiator section comprises a radiating plate, the front surface of the radiating plate is provided with a plurality of light source mounting surfaces, and the back surface of the radiating plate is provided with a plurality of radiating fins;
s2, machining the radiator section
Processing a plurality of wire passing holes for passing wires through on the back surface of the heat dissipation plate, wherein each wire passing hole respectively penetrates through one light source installation surface;
s3, performing surface treatment on the processed radiator section to obtain a radiator;
and S4, arranging a glue filling area on the back surface of the heat dissipation plate, wherein the wire passing holes are all located in the glue filling area.
Preferably, in step S1, the light source mounting surface is flat.
Preferably, in step S2, the method further includes: and processing heat dissipation notches on the heat dissipation fins.
Preferably, in step S2, the method further includes: and processing a plurality of lens positioning holes, PCB fixing holes and lens group mounting holes or mounting clamping grooves on each light source mounting surface.
Preferably, in step S2, the method further includes: and a heat dissipation through hole is processed between the two adjacent light source mounting surfaces.
Preferably, in the step S2, the arrangement direction of the plurality of wire holes is parallel to the arrangement direction of the heat dissipation fins, and the arrangement direction of the heat dissipation fins is the same as the profile extrusion direction.
Preferably, in the step S4, two ends of the heat dissipation plate are respectively provided with a rib, and the glue filling area is a groove surrounded by the two ribs, the back of the heat dissipation plate and the two heat dissipation fins on the two sides of the heat dissipation plate.
Preferably, the rib is a baffle or a sealing plug.
Preferably, in step S1, fixing portions are further provided on both sides of the heat dissipation plate.
The invention also provides a processing technology of the integrated LED module, wherein a plurality of light source parts are arranged on the radiator in the embodiment, each light source part comprises a PCB and a lens group, and the processing technology comprises the following steps:
t1, mounting PCB board and wire
Fixing each PCB on each light source mounting surface respectively, and enabling a plurality of wires to pass through a plurality of wire passing holes respectively, wherein the installation of the PCB and the wires is not in sequence;
t2, soldering the wires to the PCB so that several PCBs are connected in series or in parallel
T3 mounting lens group
Respectively mounting a plurality of mounting lens groups on a plurality of light source mounting surfaces;
t4 filled sealing colloid
And filling the sealant in the sealant filling area.
Preferably, after the step T1 and before the step T2, the plurality of wires are fastened by a fastener and then connected to an electrical connector on the back surface of the heat dissipation plate; or the like, or, alternatively,
after the step T2 and before the step T3, the wires are fastened by a fastener and then connected to an electrical connector on the back surface of the heat dissipation plate.
Preferably, a sealing plug is respectively plugged into each routing hole, the positive connecting wire and the negative connecting wire are respectively inserted into the first sealing plug and the last sealing plug, two ends of each intermediate connecting wire are respectively inserted into two adjacent sealing plugs, the ends of the two connecting wires inserted into each sealing plug are respectively welded with the positive electrode and the negative electrode of the corresponding PCB, and the ends of the positive connecting wire and the negative connecting wire which are not inserted into the sealing plugs are fastened through the fastening piece.
Preferably, each sealing plug is respectively plugged into a corresponding wire routing hole, a positive connecting wire and a negative connecting wire are respectively inserted into the same sealing plug, the ends of the negative connecting wire and the positive connecting wire inserted into the same sealing plug are respectively welded with the positive electrode and the negative electrode of a corresponding PCB, and each positive connecting wire and each negative connecting wire which are not inserted into the sealing plug are fastened through the fastening piece.
Preferably, the fastener and the wire passing hole are arranged in a staggered mode.
Preferably, the sealing plug is provided with two through holes for inserting two wires respectively.
Compared with the prior art, the invention has the following technical effects:
1. according to the integrated radiator provided by the invention, the radiating plate is designed into the integrated plate capable of accommodating the plurality of light source parts, the number of the modules can be designed according to requirements before production, convenience and rapidness are realized, the production efficiency can be improved, and the cost can be saved;
2. the invention can radiate the whole body through the radiating plate and the radiating fins, thereby realizing the integration of a plurality of modules, having simple and convenient installation process and good radiating effect;
3. according to the integrated radiator provided by the invention, the two ends of the two radiating fins are respectively provided with the flanges to form the glue filling area, namely glue is uniformly filled in the area where the plurality of wire passing holes are located, so that glue leakage is not easy to cause, and the glue filling efficiency is improved;
4. when the integrated radiator is provided with the electric wire, the wiring can be carried out according to the series-parallel connection condition of the PCBs, and no matter whether the PCBs are in parallel connection or in series connection, the leading-out end of the electric wire is connected with the power supply through only one waterproof wire, so that the using number of the waterproof wires is reduced, and the cost is saved;
5. the leading-out terminal of the electric wire is fastened through a fastener, so that the electric wire is prevented from being loosened due to pulling of external force.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts. In the drawings:
fig. 1 is a schematic front structural view of an integrated heat sink provided in a preferred embodiment of the present invention;
fig. 2 is a schematic back structure view of an integrated heat sink provided in the preferred embodiment of the present invention;
fig. 3 is a schematic structural diagram of an integrated LED module according to a preferred embodiment of the present invention;
fig. 4 is a schematic view of a back-side split structure of the integrated LED module according to the preferred embodiment of the present invention;
fig. 5 is a schematic back structure view of an integrated LED module according to a preferred embodiment of the present invention;
fig. 6 is a schematic rear perspective view (without a threaded pipe) of the integrated LED module according to the preferred embodiment of the present invention;
fig. 7 is a schematic rear perspective view (with a threaded tube) of the integrated LED module according to the preferred embodiment of the present invention.
Detailed Description
The integrated heat sink and the integrated LED module provided by the present invention will be described in detail with reference to fig. 1 to 7, and this embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments, and those skilled in the art can modify and color the integrated heat sink and the integrated LED module without changing the spirit and content of the present invention.
Referring to fig. 1 and 2, a process for manufacturing an integrated heat sink includes the following steps:
s1, extruding and molding the radiator section
The heat sink profile extruded in this step includes a
in this step, a plurality of
The light
The extruded length can be machined and cut as required.
According to the invention, the
S2, machining the radiator section
A heat dissipation through
A plurality of
The arrangement direction of the plurality of
In the present embodiment, each light
The lens group comprises a lens part and a lens pressing frame, the lens part needs to be positioned on a corresponding light
The lens part is covered on the PCB board through the lens pressing frame, and the embodiment can process a matched mounting hole or clamping groove on the light
A plurality of mounting holes for mounting are processed on the fixing
The heat dissipation notches are formed in the
The present invention does not limit the sequence of the above machining.
S3, performing surface treatment on the processed radiator section to obtain a
in this step, the processed
S4, arranging a glue filling area on the back of the
Since the
Because the profile of the heat sink is extruded, the profile has a uniform structure in the extrusion direction, and the groove cannot be formed in the area where the wire through
Referring to fig. 3 to 7, the present invention further provides a process for manufacturing an integrated LED module, wherein a plurality of
t1, mounting PCB board and wire
Mounting each PCB on the light
the invention does not specially limit the wire arrangement mode of the electric wire, and can carry out specific wiring according to the parallel connection or the serial connection of the PCBs.
In this step, the installation of the PCB and the wires is not in sequence.
T2, soldering the wires to the PCB so that several PCBs are connected in series or in parallel
In one embodiment, multiple PCB boards are connected in series. In this step, the electric wire 3 is inserted into the
If two
If the plurality of
Before or after welding, the ends of the positive connecting
In another embodiment, multiple PCB boards are connected in parallel. In this step, each sealing plug 4 is respectively plugged into a corresponding
In the invention, the wires can be firstly fastened by the fastening piece and then connected with the electric connector, and then all the wires are welded with the PCB; or after welding each electric wire and the PCB, fastening the electric wire through a fastening piece and then connecting the electric wire with the first electric connector.
T3 mounting lens group
And covering each lens part on a PCB (printed circuit board), fixing the lens pressing frame on the corresponding light
T4 filled sealing colloid
And filling the sealant in the sealant filling area.
Since the fluidity of the glue is not good, the glue filling area cannot be filled by the self-flowing, and if the threaded
The disclosure above is only one specific embodiment of the present application, but the present application is not limited thereto, and any variations that can be made by those skilled in the art are intended to fall within the scope of the present application.
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