Device and process for laminating composite door

文档序号:1562408 发布日期:2020-01-24 浏览:9次 中文

阅读说明:本技术 一种用于复合门覆膜加工装置及其加工工艺 (Device and process for laminating composite door ) 是由 张建江 于 2019-11-15 设计创作,主要内容包括:本发明涉及覆膜加工技术领域,公开了一种用于复合门覆膜加工装置及其加工工艺,包括壳体、传送机构和热压机构,壳体上设有出料口,传送机构和热压机构均设于壳体内;传送机构包括传送辊、旋转轴和松紧辊,旋转轴连接有驱动电机,旋转轴连接传送辊转动,松紧辊设于传送辊和出料口之间;热压机构包括加热器、连接辊、出料辊和推出辊。本发明通过传送机构将PVC膜送入,同时根据使用情况,通过旋钮调整松紧辊的位置,来达到出膜张力稳定的效果,使出膜质量相同;热压机构,热压通过对覆膜进行预加热,使PVC膜冷却后粘贴效果更佳牢固,同时,通过推出辊对热压后的PVC膜进行覆压,使形成的覆膜表面具有较好的平整性,减少了气泡的产生,提高覆膜质量。(The invention relates to the technical field of film covering processing, and discloses a film covering processing device for a composite door and a processing technology thereof, wherein the film covering processing device comprises a shell, a conveying mechanism and a hot-pressing mechanism, wherein a discharge hole is formed in the shell, and the conveying mechanism and the hot-pressing mechanism are arranged in the shell; the conveying mechanism comprises a conveying roller, a rotating shaft and an elastic roller, the rotating shaft is connected with a driving motor and is connected with the conveying roller to rotate, and the elastic roller is arranged between the conveying roller and the discharge port; the hot-pressing mechanism comprises a heater, a connecting roller, a discharging roller and a pushing roller. According to the invention, the PVC film is fed through the conveying mechanism, and the position of the elastic roller is adjusted through the knob according to the use condition, so that the effect of stable film tension is achieved, and the film outlet quality is the same; hot pressing mechanism, hot pressing are through preheating the tectorial membrane, and it is better firm to paste the effect after making the PVC membrane cooling, simultaneously, cover through the PVC membrane of ejecting roller after to the hot pressing and press, make the tectorial membrane surface that forms have better planarization, have reduced the production of bubble, improve the tectorial membrane quality.)

1. The utility model provides a be used for compound door tectorial membrane processingequipment which characterized in that: the device comprises a shell (1), a conveying mechanism and a hot-pressing mechanism, wherein a discharge hole (11) is formed in the shell (1), and the conveying mechanism and the hot-pressing mechanism are both arranged in the shell (1); the conveying mechanism comprises a conveying roller (21), a rotating shaft (22) and an elastic roller (23), the rotating shaft (22) is connected with a driving motor, the rotating shaft (22) is connected with the conveying roller (21) to rotate, the elastic roller (23) is arranged between the conveying roller (21) and the discharge hole (11), one end of the elastic roller (23) is provided with a moving track (24), the other end of the elastic roller is connected with a knob (25), the knob (25) penetrates through the shell (1), and the position of the elastic roller (23) is adjusted by rotating the knob (25); the hot pressing mechanism comprises a heater (31), a connecting roller (32), a discharging roller (33) and a pushing roller (34), the connecting roller (32) is used for receiving the film conveyed out of the elastic roller (23), the heater (31) is arranged between the connecting roller (32) and the discharging roller (33), and the pushing roller (34) is arranged at the position of the discharging port (11) and used for being matched with the connecting roller (32) to discharge the film.

2. The device for processing the composite door covering film according to claim 1, wherein: the heater (31) is composed of a plurality of heater rods.

3. The device for processing the composite door covering film according to claim 1, wherein: the push-out roller (34) and the discharge hole (11) are arranged in an inclined plane of 30 degrees.

4. The device for processing the composite door covering film according to claim 1, wherein: still include cutting mechanism, cutting mechanism includes cylinder (41), slider (42), blade holder (43) and cutter (44), and cylinder (41) link block (42) carry out the horizontal motion, and slider (42) fixed cutter (44) and drive cutter (44) horizontal migration, and the lower extreme of discharge gate (11) is located in blade holder (43).

5. The device for processing the composite door covering film according to claim 4, wherein: the tool apron (43) is provided with a rubber strip which is used for flattening the plastic film.

6. The device for processing the composite door covering film according to claim 5, wherein: electric guide rails (5) are arranged on two sides of the bottom end of the shell (1).

7. The use method of the composite door film covering processing device as claimed in claim 6, characterized by comprising the following steps:

(1) preparation work: checking whether the surface of the composite door is clean, flat and dry, and preparing a PVC film and an auxiliary tool required by film pasting;

(2) loading into a film: sleeving a PVC film into a rotating shaft (22), pulling out one end of the PVC film, sleeving the PVC film into a conveying roller (21), an elastic roller (23), a connecting roller (32) and a push-out roller (34) in sequence, and penetrating the PVC film out of a material port (11);

(3) placing preparation: placing electric guide rails (5) at two sides of the composite door to align the device at the midpoint, and placing and leveling the PVC film and then tightly adhering the PVC film to the upper end of the composite door;

(4) starting operation: starting a motor working button, and operating the device on the electric guide rail (5);

(5) adjusting tightness: in the working process, according to the use condition of the PVC film, gradually rotating the knob (25) to rotate the elastic roller (23) so as to keep the tension of the PVC film stable;

(6) and (3) finishing cutting: and cutting off the rest films by the cutting mechanism until one film is pasted, and then continuously finishing the cutting work of other surfaces.

Technical Field

The invention relates to the technical field of film covering processing, in particular to a film covering processing device for a composite door and a processing technology thereof.

Background

For guaranteeing that the surface of composite door product does not have vestige such as scraping before using, often all need paste the protection film, and pasting of protection film, generally adopt artifical or composite door surface pad pasting device to accomplish, the artifical pad pasting of simple adoption, work efficiency is extremely low, and the protection film of pasting often levels inadequately, when adopting present composite door surface pad pasting device that is used for, also need the manual work to place the upper and lower both sides surface of composite door respectively to the tectorial membrane, efficiency has been improved to a certain extent, but still very rely on the manpower, can't reach higher automation level, there is the problem of artificial error.

Disclosure of Invention

The invention provides a device and a process for processing a laminated door, aiming at the defects of insufficient flatness and dependence on manpower in the prior art.

In order to solve the above technical problems, the present invention is solved by the following technical solutions.

A device for processing a laminated film of a composite door comprises a shell, a conveying mechanism and a hot-pressing mechanism, wherein a discharge hole is formed in the shell, and the conveying mechanism and the hot-pressing mechanism are arranged in the shell; the conveying mechanism comprises a conveying roller, a rotating shaft and an elastic roller, the rotating shaft is connected with a driving motor and is connected with the conveying roller to rotate, the elastic roller is arranged between the conveying roller and a discharge port, one end of the elastic roller is provided with a moving track, the other end of the elastic roller is connected with a knob, the knob penetrates through the shell, and the position of the elastic roller is adjusted by rotating the knob; the hot pressing mechanism comprises a heater, a connecting roller, a discharging roller and a pushing roller, the connecting roller is used for receiving the film transmitted from the elastic roller, the heater is arranged between the connecting roller and the discharging roller, and the pushing roller is arranged at the position of the discharging port and used for being matched with the connecting roller to discharge the film.

Preferably, the heater is comprised of a plurality of heater rods.

Preferably, the push-out roller and the discharge port are arranged at an inclined plane of 30 degrees.

As preferred, still include cutting mechanism, cutting mechanism includes cylinder, slider, blade holder and cutter, and the cylinder link block carries out the horizontal motion, and the slider is fixed the cutter and is driven cutter horizontal migration, and the lower extreme of discharge gate is located to the blade holder.

Preferably, the tool apron is provided with an adhesive tape which is used for flattening the plastic film.

Preferably, electric guide rails are arranged on two sides of the bottom end of the shell.

A use method of a composite door film covering processing device comprises the following steps:

(1) preparation work: checking whether the surface of the composite door is clean, flat and dry, and preparing a PVC film and an auxiliary tool required by film pasting;

(2) loading into a film: sleeving a PVC film into the rotating shaft, pulling out one end of the PVC film, sleeving the PVC film into the rotating shaft, the tension roller, the connecting roller and the push-out roller in sequence, and penetrating the PVC film out of the material port;

(3) placing preparation: placing electric guide rails on two sides of the composite door to align the device to the midpoint, and placing and leveling the PVC film and then tightly adhering the PVC film to the upper end of the composite door;

(4) starting operation: starting a motor working button, and operating the device on the electric guide rail;

(5) adjusting tightness: in the working process, according to the use condition of the PVC film, gradually rotating the knob to enable the elastic roller to rotate, so that the tension of the PVC film is kept stable;

(6) and (3) finishing cutting: and cutting off the rest films by the cutting mechanism until one film is pasted, and then continuously finishing the cutting work of other surfaces.

Due to the adoption of the technical scheme, the invention has the remarkable technical effects that: according to the invention, the PVC film is fed through the conveying mechanism, and the position of the elastic roller is adjusted through the knob according to the use condition, so that the effect of stable film tension is achieved, and the film outlet quality is the same; hot pressing mechanism, hot pressing are through preheating the tectorial membrane, and it is better firm to paste the effect after making the PVC membrane cooling, simultaneously, cover through the PVC membrane of ejecting roller after to the hot pressing and press, make the tectorial membrane surface that forms have better planarization, have reduced the production of bubble, improve the tectorial membrane quality.

Drawings

FIG. 1 is a schematic view of the internal structure of a composite door film coating device and a composite door film coating process according to the present invention;

FIG. 2 is a schematic diagram of the operation effect of the device and the process for processing the composite door film according to the present invention;

fig. 3 is a schematic process flow diagram of a composite door film coating processing device and a processing technology thereof.

In the figure: 1-shell, 11-discharge gate, 21-conveying roller, 22-rotation axis, 23-elasticity roller, 24-moving track, 25-knob, 31-heater, 32-connecting roller, 33-discharge roller, 34-ejecting roller, 41-cylinder, 42-slider, 43-blade holder, 44-cutter, 5-electric guide rail.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples.

As shown in fig. 1 to 3, a device for processing a composite door coating film comprises a housing 1, a conveying mechanism and a hot-pressing mechanism, wherein a discharge port 11 is arranged on the housing 1, and the conveying mechanism and the hot-pressing mechanism are both arranged in the housing 1; the conveying mechanism comprises a conveying roller 21, a rotating shaft 22 and an elastic roller 23, the rotating shaft 22 is connected with a driving motor, the rotating shaft 22 is connected with the conveying roller 21 to rotate, the elastic roller 23 is arranged between the conveying roller 21 and the discharge hole 11, one end of the elastic roller 23 is provided with a moving track 24, the other end of the elastic roller 23 is connected with a knob 25, the knob 25 penetrates through the shell 1, and the position of the elastic roller 23 is adjusted by rotating the knob 25; the hot pressing mechanism comprises a heater 31, a connecting roller 32, a discharging roller 33 and a pushing roller 34, wherein the connecting roller 32 is used for receiving the film transmitted from the elastic roller 23, the heater 31 is arranged between the connecting roller 32 and the discharging roller 33, and the pushing roller 34 is arranged at the discharge port 11 and is used for being matched with the connecting roller 32 to discharge the film.

The heater 31 is composed of a plurality of heater rods.

The push-out roller 34 is arranged at an inclined plane of 30 degrees with the discharge port 11.

Still include cutting mechanism, cutting mechanism includes cylinder 41, slider 42, blade holder 43 and cutter 44, and cylinder 41 link block 42 carries out horizontal motion, and slider 42 fixed cutter 44 drives cutter 44 horizontal migration, and the lower extreme of discharge gate 11 is located to blade holder 43.

The tool apron 43 is provided with a rubber strip which is used for flattening the plastic film.

Two sides of the bottom end of the shell 1 are provided with electric guide rails 5.

A use method of a composite door film covering processing device comprises the following steps:

(1) preparation work: checking whether the surface of the composite door is clean, flat and dry, and preparing a PVC film and an auxiliary tool required by film pasting;

(2) loading into a film: sleeving a PVC film into the rotating shaft 22, pulling out one end of the PVC film, sleeving the PVC film into the conveying roller 21, the elastic roller 23, the connecting roller 32 and the push-out roller 34 in sequence, and penetrating the PVC film out of the material port 11;

(3) placing preparation: placing the electric guide rails 5 on two sides of the composite door to align the device to the midpoint, and placing and leveling the PVC film and then tightly adhering the PVC film to the upper end of the composite door;

(4) starting operation: starting a motor working button, and operating the device on the electric guide rail 5;

(5) adjusting tightness: in the working process, according to the use condition of the PVC film, gradually rotating the knob 25 to rotate the elastic roller 23 so as to keep the tension of the PVC film stable;

(6) and (3) finishing cutting: and cutting off the rest films by the cutting mechanism until one film is pasted, and then continuously finishing the cutting work of other surfaces.

According to the invention, the PVC film is fed through the conveying mechanism, and meanwhile, the position of the elastic roller 23 is adjusted through the knob 25 according to the use condition, so that the effect of stable film tension is achieved, and the film outlet quality is the same; hot pressing mechanism, hot pressing are through preheating the tectorial membrane, and it is better firm to make the PVC membrane paste the effect after the cooling, simultaneously, cover through the PVC membrane of ejecting roller 34 after to the hot pressing and press, make the tectorial membrane surface that forms have better planarization, have reduced the production of bubble, improve the tectorial membrane quality.

In summary, the above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made in the claims of the present invention should be covered by the claims of the present invention.

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