Expansion valve processing method and expansion valve
阅读说明:本技术 膨胀阀的加工方法及膨胀阀 (Expansion valve processing method and expansion valve ) 是由 不公告发明人 于 2019-07-15 设计创作,主要内容包括:本发明公开了一种膨胀阀的加工方法及膨胀阀,包括:将所述毛坯的第一侧部进行钻孔,形成第一连接孔、第二连接孔,第二连接孔与第一腔连通;将阀体毛坯的第二侧部进行钻孔,形成第三连接孔,第三连接孔与第一腔连通,形成第四连接孔,第四连接孔与第二腔连通;将阀体毛坯的第三侧部进行钻孔,形成第三腔,第三腔与第一连接孔连通,电磁阀阀芯的至少部分位于第三腔;第三腔中心钻有贯穿孔;将阀体毛坯形成第三腔的底壁钻孔,形成与第一连接孔连通的第二贯穿孔,第一贯穿孔和第二贯穿孔中的至少其中一个是斜孔。(The invention discloses a processing method of expansion valves and an expansion valve, which comprises the steps of drilling the side part of a blank to form a connection hole and a second connection hole, wherein the second connection hole is communicated with a cavity, drilling the second side part of a valve body blank to form a third connection hole, wherein the third connection hole is communicated with a cavity to form a fourth connection hole, and the fourth connection hole is communicated with a second cavity, drilling the third side part of the valve body blank to form a third cavity, wherein the third cavity is communicated with a connection hole, at least part of a valve core of a solenoid valve is positioned in the third cavity, a through hole is drilled in the center of the third cavity, drilling the bottom wall of the valve body blank to form a second through hole communicated with an connection hole, and at least of the through hole and the second through hole are oblique holes.)
The processing method of the expansion valves comprises a power head assembly, an adjusting seat assembly and a solenoid valve spool, and is characterized in that the processing method of the valve body comprises the following steps:
drilling an end of the valve body blank to form a th cavity, wherein at least part of the power head assembly is positioned in the th cavity;
drilling the other end of the valve body blank to form a second chamber, wherein at least part of the adjusting seat assembly is located in the second chamber;
drilling an th side of the valve body blank to form a connecting hole and a second connecting hole, wherein the second connecting hole is relatively close to the th cavity, the connecting hole is relatively close to the second cavity, and the second connecting hole is communicated with the th cavity;
drilling a second side of the valve body blank to form a third connecting hole and a fourth connecting hole, wherein the third connecting hole is relatively close to the th cavity, the fourth connecting hole is relatively close to the second cavity, the third connecting hole is communicated with the th cavity, and the fourth connecting hole is communicated with the second cavity;
drilling a third side of the valve body blank to form a third cavity, drilling a hole at the bottom of the center of the third cavity to form an th through hole, wherein the third cavity is communicated with the second cavity through the th through hole, and at least part of the valve core of the electromagnetic valve is positioned in the third cavity;
drilling the bottom of the third cavity to form a second through hole communicated with the connecting hole, wherein at least of the through hole and the second through hole are inclined holes;
wherein the machining of the inclined hole is after the machining of the third cavity and the machining of the inclined hole is after the machining of the second cavity.
2. The method for manufacturing an expansion valve according to claim 1, wherein the steps of forming the th chamber, the second chamber, the third connection hole, and the fourth connection hole are performed in steps.
3. An expansion valve manufacturing method according to claim 1 or 2, wherein the steps of forming the connection hole, the second connection hole, the third chamber, and the second through hole are performed in steps, and the third chamber is processed after the connection hole.
4. A method of manufacturing an expansion valve according to claim 1, wherein the step of manufacturing the third chamber comprises:
drilling the third side to form a bottom hole;
annular holes are drilled in the bottom wall of the valve body forming the bottom hole, and a boss is formed in the middle of the bottom wall of the valve body forming the bottom hole;
and drilling the boss to form the th through hole.
5. A method of manufacturing an expansion valve according to claim 4, wherein the step of manufacturing the third chamber comprises:
milling at least portions of the third side portion to form a platform portion;
it is right platform portion drilling forms the bottom opening, the degree of depth position of third chamber with the opening direction of third chamber is high, the diapire of bottom opening is in the high position in the third intracavity is not less than the high position of boss.
6. The method for processing an expansion valve according to claim 4, wherein the processing of the th penetration hole includes:
and drilling a pre-inclined hole on the bottom wall of the valve body forming the bottom hole, wherein the speed f of a drill bit is 50-60mm/r, and drilling the pre-inclined hole again.
7. A method for manufacturing an expansion valve according to claim 4, wherein steps are milled in the side wall of the bottom hole, and then the top wall of the boss and the steps are milled flat by using the same cutter .
8. The method of processing an expansion valve according to claim 1, wherein the step of processing the second through-hole includes:
drilling threads into the side wall of the valve body blank forming the third cavity;
steps are milled on the side wall with the screw thread by a milling cutter;
pre-drilling the step, wherein the drill bit speed f is 50-60 mm/r;
drilling the pre-hole again, wherein the included angle between the hole channel of the drilled hole and the second side part is 20-30 degrees;
the drilling path of the second through hole and the drilling path of the third cavity form an angle, the drilling path of the second through hole and the drilling path of the third cavity are intersected in the opening direction of the third cavity, and the drilling path of the through hole and the drilling path of the third cavity form an angle.
9, expansion valves, including adjusting the seat, electromagnetic valve core, the said valve block includes the attachment hole, fourth attachment hole, cavity, the said at least part of adjusting the seat locates in the said cavity, characterized by that, the said valve block includes the second cavity, there are cavity bottom wall and lobe block in the bottom that the said second cavity corresponds, the said lobe block stretches over the said cavity bottom wall, the said lobe block has the through hole, the said through hole communicates with said cavity, the said cavity can communicate with said second cavity through said through hole, the said fourth attachment hole can communicate with said cavity;
the valve body is further provided with a second through hole which comprises a th port and a second port, the th port is communicated with the second cavity, the second port is communicated with the th connecting hole, and the th connecting hole is communicated with the second cavity through the second through hole;
at least of the th penetration hole and the second penetration hole are oblique channels, the distance between the th port and the th penetration hole in the width direction is smaller than the distance between the second port and the th penetration hole in the width direction, and the area of the second penetration hole is smaller than that of the th connecting hole.
10. An expansion valve according to claim 9, wherein the second through-hole has an area smaller than 1/3 of the area of the connection hole, and the through-hole has an area smaller than the connection hole;
the valve body comprises a second through hole wall and a cavity side wall, wherein the cavity side wall is part of the wall part forming the second cavity, the second through hole wall is part of the wall part forming the second through hole, the second through hole wall is connected with the cavity side wall, the distance between the second through hole wall and the center line of the th through hole is not less than the distance between the cavity side wall and the center line of the th through hole, the extension line of the second through hole facing the second cavity has no intersection with the bulge, and the extension line of the second through hole facing the second cavity has no intersection with the cavity side wall;
the valve body comprises a cavity side wall, the cavity side wall comprises an th step wall, the second through hole interrupts the th step wall, the cavity side wall comprises an annular wall, and the annular wall is located above the th step wall in the opening direction of the second cavity;
the electromagnetic valve spool comprises an end face, and at least part of the end face is abutted against the th step wall;
the electromagnetic valve core comprises a side wall and a sealing ring, wherein the side wall comprises a concave part, at least part of the sealing ring is positioned in the concave part, the side wall is opposite to the annular wall, and the sealing ring is arranged in a sealing manner with the annular wall;
the valve body comprises an side part, a second side part, the side part is provided with the connecting hole, the second side part is provided with the fourth connecting hole, the valve body comprises a third side part, the third side part comprises a platform part, the platform part is provided with the second cavity, the platform part comprises a part and a second part, and the positions of the part and the second part projected on the side part are positioned on two sides of the connecting hole in the axial direction of the valve body;
the third side portion includes a base portion located on both sides of the land portion in the valve body axial direction to a drilling direction of the th cavity is a longitudinal direction of the valve body, and a distance between the base portion and a center line of the valve body longitudinal direction is smaller than a distance between the land portion and the center line of the valve body longitudinal direction.
Technical Field
The present invention relates to the field of refrigeration.
Background
The expansion valve is a commonly used part in a refrigeration system, the expansion valve generally comprises a valve body, an adjusting seat assembly, a valve rod, a valve core and a temperature sensing bulb, and the flow passing through a throttling hole can be adjusted, in some cases, in order to meet the condition of some systems, the opening degree of the expansion valve is zero, under the condition of , the expansion valve is realized by a solenoid valve, in , in the prior art, the expansion valve and the solenoid valve are integrated into a body, because the valve body of the expansion valve needs to be additionally provided with a valve port of the solenoid valve, can make the valve body structure of the expansion valve larger to a certain extent, how to make the valve body of the expansion valve with the solenoid valve core smaller in size is a.
Disclosure of Invention
The invention provides a processing method of expansion valves and expansion valves.
method for processing expansion valve, wherein the expansion valve comprises a power head assembly, an adjusting seat assembly and a solenoid valve spool, and the method for processing valve body comprises the following steps:
drilling an end of the valve body blank to form a th cavity, wherein at least part of the power head assembly is positioned in the th cavity;
drilling the other end of the valve body blank to form a second chamber, wherein at least part of the adjusting seat assembly is located in the second chamber;
drilling an th side of the valve body blank to form a connecting hole and a second connecting hole, wherein the second connecting hole is relatively close to the th cavity, the connecting hole is relatively close to the second cavity, and the second connecting hole is communicated with the th cavity;
drilling a second side of the valve body blank to form a third connecting hole and a fourth connecting hole, wherein the third connecting hole is relatively close to the th cavity, the fourth connecting hole is relatively close to the second cavity, the third connecting hole is communicated with the th cavity, and the fourth connecting hole is communicated with the second cavity;
drilling a third side of the valve body blank to form a third cavity, drilling a hole at the bottom of the center of the third cavity to form an th through hole, wherein the third cavity is communicated with the second cavity through the th through hole, and at least part of the valve core of the electromagnetic valve is positioned in the third cavity;
drilling the bottom of the third cavity to form a second through hole communicated with the connecting hole, wherein at least of the through hole and the second through hole are inclined holes;
wherein the machining of the inclined hole is after the machining of the third cavity and the machining of the inclined hole is after the machining of the second cavity.
expansion valve, including adjusting the seat, electromagnetic valve core, the said valve block includes attachment hole, fourth attachment hole, cavity, the said at least part of adjusting the seat locates at the said cavity, characterized by that, the said valve block includes the second cavity, there are cavity bottom wall and lobe block in the bottom that the said second cavity corresponds, the said lobe block protrudes and locates in the said cavity bottom wall, the said lobe block has through hole, the said through hole communicates with said cavity, the said cavity can communicate with said second cavity through said through hole, the said fourth attachment hole can communicate with said cavity;
the valve body is further provided with a second through hole which comprises a th port and a second port, the th port is communicated with the second cavity, the second port is communicated with the th connecting hole, and the th connecting hole is communicated with the second cavity through the second through hole;
at least of the th penetration hole and the second penetration hole are oblique channels, the distance between the th port and the th penetration hole in the width direction is smaller than the distance between the second port and the th penetration hole in the width direction, and the area of the second penetration hole is smaller than that of the th connecting hole.
According to the processing method of the technical scheme, the blank is machined, the third side portion is drilled to form the third cavity communicated with the second cavity, the bottom wall of the third cavity formed by the blank is drilled to form the second through hole communicated with the th connecting hole, at least of the through hole and the second through hole are inclined holes, and the third cavity is processed after the second cavity is processed, so that the size of the processed third side portion of the valve body is relatively small, and the valve body is beneficial to miniaturization.
Drawings
FIG. 1 is a schematic diagram of the views of embodiments of the invention;
FIG. 2 is a schematic diagram of another view of the structure shown in FIG. 1;
FIG. 3 is a schematic structural view of the valve body shown in FIG. 1;
FIG. 4 is a top view of the structure of FIG. 1 and a schematic perspective view taken along line H-H of the figure;
FIG. 5 is a side view of the structure of FIG. 1 and a cross-sectional view taken along line B-B of the figure;
FIG. 6 is a side view of the structure of FIG. 3 and a cross-sectional perspective view taken along line A-A of the figure;
FIG. 7 is a schematic view of another embodiments of the valve body of the invention;
FIG. 8 is a schematic structural diagram of another embodiments of the invention;
FIG. 9 is a schematic cross-sectional view taken along line C-C of FIG. 8;
FIG. 10 is a schematic cross-sectional view taken along line D-D of FIG. 8;
FIG. 11 is a side schematic view of the valve body shown in FIG. 8;
FIG. 12 is a top view of the valve body of FIG. 8;
FIG. 13 is a schematic cross-sectional view taken along line F-F of FIG. 12;
fig. 14 is a schematic cross-sectional view taken along line E-E of fig. 12.
FIG. 15 is a schematic view of a valve body processing step;
FIG. 16 is a schematic view of a third side of the valve body;
Detailed Description
The invention is described below in conjunction with the following figures and detailed description.
Referring to fig. 1 to 6, fig. 1 illustrates a structural schematic view of an
The
When the
Referring to fig. 3, the
As shown in fig. 4, the
In the present embodiment, the
Referring to fig. 3, the
The
The
The
In this embodiment, the
The
Referring to fig. 4 and 5, the
Referring to fig. 5 and 6, the
The form of the second through
As shown in fig. 3, in the embodiments, the number of the second through-
In another preferred embodiments, the second through-holes have three second through-holes, the second through-hole has a circular orifice shape, the equivalent flow area of the second through-holes is smaller than the equivalent flow area of the through-holes, and the sum of the equivalent flow areas of the two second through-holes is not smaller than the equivalent flow area of the through-holes.
As another embodiments, as shown in fig. 7, fig. 7 illustrates a side view of another embodiments of the valve body 11 ', the number of second through-holes 117 ' is , and the orifice shape of the second through-holes 117 ' is an ellipse, and the equivalent flow area of the second through-holes is not smaller than the equivalent flow area of the through-holes.
Referring to fig. 8, fig. 8 illustrates a schematic structural view of another embodiments, fig. 8 illustrates a schematic structural view of the
Referring to fig. 9 to 14, the
The
The through hole 1104 ' comprises a
Referring to fig. 15 and 16, fig. 15 and 16 show the general shape of the
drilling an end of the valve body blank to form a th cavity for mounting a power head assembly of the expansion valve and a valve rod hole for assembling a valve rod of the expansion valve;
the valve body blank is typically formed by drawing a stainless steel profile or by forging or the like.
Drilling the other end of the valve body blank to form a second chamber for mounting an adjuster seat assembly of the expansion valve;
for convenience of description, the valve body blank is defined to comprise th side part, a second side part and a
drilling a second side of the valve body blank to form a third connecting hole, wherein the third connecting hole is relatively close to the th cavity, the fourth connecting hole is relatively close to the second cavity, the third connecting hole is communicated with the th cavity to form a fourth connecting hole, and the fourth connecting hole is communicated with the second cavity;
drilling a third side of the valve body blank to form a third cavity, drilling a hole in the center of the third cavity to form an th through hole, wherein the third cavity is communicated with the second cavity through the th through hole, and at least part of the valve core of the electromagnetic valve is positioned in the third cavity;
drilling the bottom of the third cavity to form a second through hole communicated with the connecting hole, wherein at least of the through hole and the second through hole are inclined holes;
wherein the machining of the inclined hole is after the machining of the third cavity and the machining of the inclined hole is after the machining of the second cavity.
The processing of the third cavity is carried out after the processing of the second cavity, and the processing of the third cavity is carried out after the processing of the th connecting hole.
The drilling path of the second through-hole is angled with respect to the drilling path of the th through-hole.
As an embodiment, the drill path of the second through-hole is at an angle to the drill path of the third chamber, and the drill path of the second through-hole intersects the drill path of the third chamber in the direction of the opening of the third chamber.
As another implementations, the bore path of the through-hole is angled from the bore path of the third cavity.
In addition, because the second through hole is communicated with the connecting hole, and the drilling path of the second through hole and the drilling path of the third cavity are in an angle, the processing sequence of the third cavity is after the processing of the connecting hole, so that the processing of the second through hole is more accurate.
Wherein, form th chamber, second chamber, third connecting hole, fourth connecting hole's step can go on in processes, fixes it through frocks like this, can realize the processing of th chamber, second chamber, third connecting hole, fourth connecting hole, and not only processing is simple, helps promoting the machining precision moreover.
The steps of forming the th connecting hole, the 8932 th third cavity and the th penetrating hole can be performed in steps, so that the third side portion can be conveniently machined, and the machining steps are simplified.
The processing steps of the third cavity comprise:
drilling the third side to form a bottom hole;
more specifically, at least part of the third side part is milled to form a platform part, the platform part is drilled to form the bottom hole, the depth of the third cavity is higher than the opening direction of the third cavity, the bottom wall of the third cavity is lower, and the height position of the bottom wall of the bottom hole in the third cavity is not lower than the height position of the boss.
annular holes are drilled in the bottom wall of the valve body, which forms the bottom hole, and a boss is formed in the middle of the bottom wall of the bottom hole;
drilling the boss to form an th through hole, wherein the th through hole is communicated with the second cavity.
The processing step of the th penetrating hole comprises the following steps:
and (3) drilling a pre-hole in the bottom wall of the valve body forming the bottom hole, wherein the speed f of a drill is 50-60mm/r, and drilling the pre-hole again.
The processing step of the second through hole comprises the following steps:
steps are milled on the side wall of the bottom hole, then the cutter is milled flat on the top wall of the boss and the steps by the same cutter , and since the top wall of the boss and the steps are matched with the valve core of the electromagnetic valve, the milling of the cutter by the same cutter is beneficial to ensuring the accuracy of the two positions and the matching accuracy of the cutter and the valve core of the electromagnetic valve.
Milling the step at the position of the second through hole, and pre-drilling the step, wherein the drill bit speed f is 50-60 mm/r;
and drilling the pre-hole again, wherein the included angle between the hole passage of the drilled hole and the second side part is 20-30 degrees.
The step is milled flat, the second through hole is drilled, the space of the third cavity can be utilized to the maximum extent, in addition, the included angle between the hole channel of the drilled hole and the second side portion is controlled to be 20-30 degrees, and the width size of the third side portion, namely the distance between the th side portion and the second side portion can be reduced in the aspect of , so that the size of the valve body is reduced, in addition, in the aspect of , the structure of the boss is not interfered by the drilling process, and under the condition of reducing the size, the precise design of the valve body can still be considered.
Drilling threads into the side wall of the valve body blank forming the third cavity; the thread is used for being matched and connected with the valve core of the electromagnetic valve.
It should be noted that the above-mentioned embodiments are only used for illustrating the present invention and not for limiting the technical solutions described in the present invention, such as the definitions of directions of "front", "back", "left", "right", "upper", "lower", etc., although the present invention has been described in detail by referring to the above-mentioned embodiments, it should be understood by those skilled in the art that the present invention may still be combined, modified or equivalently replaced by without departing from the spirit and scope of the present invention and its modifications should be covered by the claims of the present invention.
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