阅读说明：本技术 一种用于可编程控制器的自动焊接系统 (automatic welding system for programmable controller ) 是由 许密芳 于 2019-09-25 设计创作，主要内容包括：本发明公开了一种用于可编程控制器的自动焊接系统,其结构包括自动焊接机、滑轨台、双焊接模组、三轴机械手臂、双送锡机、控锡盒、检测阀板,自动焊接机由机体、回拉机构、定位滑动机构、拆卸机构、可编程控制器、滑动机构组成,利用定位滑动机构对可编程控制器进行夹持移动,通过滑动机构辅助可编程控制器在机体内部稳定安装或者拆卸移动,驱动回拉机构控制定位滑动机构往机体内部进行移动,让可编程控制器可以自动安装,提高安装的稳定性,利用拆卸机构控制定位滑动机构对可编程控制器进行拆卸并且撤出机体,提高了拆卸速度,并且节省了大量的劳动力。(The invention discloses an automatic welding system for a programmable controller, which structurally comprises an automatic welding machine, a sliding rail table, a double welding module, a three-axis mechanical arm, a double tin feeding machine, a tin control box and a detection valve plate, wherein the automatic welding machine comprises a machine body, a pull-back mechanism, a positioning sliding mechanism, a dismounting mechanism, a programmable controller and a sliding mechanism, the positioning sliding mechanism is used for clamping and moving the programmable controller, the sliding mechanism is used for assisting the programmable controller to be stably installed or dismounted and moved in the machine body, the pull-back mechanism is driven to control the positioning sliding mechanism to move towards the interior of the machine body, so that the programmable controller can be automatically installed, the installation stability is improved, the dismounting mechanism is used for controlling the positioning sliding mechanism to dismount and withdraw the machine body from the programmable controller, the dismounting speed is improved, and a large amount of labor force is saved.)

The utility model provides a kind of automatic weld system for programmable controller, its structure includes automatic weld machine (1), slide rail platform (2), two welding module (3), three-axis robotic arm (4), two tin machine (5), accuse tin box (6), detection valve plate (7) of sending, automatic weld machine (1) front end on the surface on be equipped with and detect valve plate (7), automatic weld machine (1) and detection valve plate (7) hinged joint, automatic weld machine (1) top intermediate position on be equipped with slide rail platform (2), automatic weld machine (1) and slide rail platform (2) mechanical connection, automatic weld machine (1) top on install three-axis robotic arm (4), three-axis robotic arm (4) top intermediate position on be equipped with two tin machines (5) of sending, three-axis robotic arm (4) and two tin machines (5) of sending be connected, three-axis robotic arm (4) control tin box (6) about both ends on be equipped with accuse tin box (6) lock, two tin machine (5) on send and install two welding module (3), its characterized in that:

the automatic welding machine (1) consists of a machine body (1a), a pull-back mechanism (1b), a positioning sliding mechanism (1c), a dismounting mechanism (1d), a programmable controller (1e) and a sliding mechanism (1f), wherein the pull-back mechanism (1b) is installed on the left wall inside the machine body (1a), the positioning sliding mechanism (1c) is arranged at the bottom inside the machine body (1a), the machine body (1a) is connected with the positioning sliding mechanism (1c), the sliding mechanism (1f) is arranged at the bottom inside the machine body (1a), the machine body (1a) and the sliding mechanism (1f) are in sliding fit through a sliding chute, the positioning sliding mechanism (1c) is matched with the sliding mechanism (1f) through the programmable controller (1e), the dismounting mechanism (1d) is arranged inside the machine body (1a), the machine body (1a) is movably connected with the dismounting mechanism (1d), and the pull-back mechanism (1b) and the dismounting mechanism (1d) are both connected with the positioning sliding mechanism (1 c).

2. The automatic welding system for programmable controller according to claim 1, wherein the pull back mechanism (1b) comprises a servo motor (1b1), a wire take-up reel (1b2), a wire guide wheel (1b3), a th pull wire (1b4), the servo motor (1b1) is provided with a wire take-up reel (1b2), the servo motor (1b1) is mechanically connected with the wire take-up reel (1b2), the wire guide wheel (1b3) is arranged on the wire take-up reel (1b2), and the wire take-up reel (1b2) and the wire guide wheel (1b3) are connected through a th pull wire (1b 4).

3. The automatic welding system for programmable controller according to claim 1, wherein the positioning slide mechanism (1c) comprises a cross bar (1c1), snap beads (1c2), a connecting shaft (1c3), a telescopic slide bar (1c4) and a support clamp plate (1c5), the left and right ends of the cross bar (1c1) are respectively provided with a connecting shaft (1c3), the cross bar (1c1) is movably connected with the connecting shaft (1c3), the upper and lower surfaces of the connecting shaft (1c3) are respectively provided with the snap beads (1c2) and the support clamp plate (1c5), the snap beads (1c2) and the support clamp plate (1c5) are movably connected with the connecting shaft (1c3), and the telescopic slide bar (1c4) is mounted on the side surface of the support clamp plate (1c 5).

4. The automatic welding system for PLC of claim 3, wherein the snap-fit bead (1c2) further comprises an armature (1c21), the end of the snap-fit bead (1c2) is provided with the armature (1c21), and the snap-fit bead (1c2) is fixedly connected with the armature (1c 21).

5. automatic welding system for PLC of claim 3, wherein the supporting clamp plate (1c5) comprises an anti-slip clamp plate (1c51), a spring (1c52), a positioning shaft (1c53) and an electromagnet (1c54), the surface of the supporting clamp plate (1c5) is provided with the anti-slip clamp plate (1c51), the supporting clamp plate (1c5) and the anti-slip clamp plate (1c51) are movably connected through the positioning shaft (1c53), the spring (1c52) is installed between the supporting clamp plate (1c5) and the anti-slip clamp plate (1c51), the end of the supporting clamp plate (1c5) is provided with the electromagnet (1c54), and the supporting clamp plate (1c5) and the electromagnet (1c54) are mechanically connected.

6. The automatic welding system for programmable controller according to claim 1, wherein the dismounting mechanism (1d) comprises a button cap (1d1), a transmission shaft (1d2), a take-up pulley (1d3) and a second pull wire (1d4), the right end of the transmission shaft (1d2) is provided with a button cap (1d1), the transmission shaft (1d2) and the button cap (1d1) are welded by electric welding, the left end of the transmission shaft (1d2) is provided with the take-up pulley (1d3), the transmission shaft (1d2) and the take-up pulley (1d3) are fixedly connected, and the surface of the take-up pulley (1d3) is provided with the second pull wire (1d 4).

7. The automatic welding system for programmable controller according to claim 1, wherein the sliding mechanism (1f) comprises an L-shaped clamping plate (1f1), a gasket (1f2), a ball (1f3) and a sliding column (1f4), the surface of the L-shaped clamping plate (1f1) is provided with the gasket (1f2), the L-shaped clamping plate (1f1) is connected with the gasket (1f2) through glue, the sliding column (1f4) is arranged below the bottom end of the L-shaped clamping plate (1f1), the L-shaped clamping plate (1f1) is fixedly connected with the sliding column (1f4), and the ball (1f3) is mounted on the surface of the sliding column (1f 4).

Technical Field

The invention relates to the field of processing equipment of programmable controllers, in particular to automatic welding systems for programmable controllers.

Background

In the existing automatic welding equipment, the automation of technological parameters such as welding parameter adjustment, arc pressure parameter, swing parameter, welding speed basically needs to be edited by using a programmable controller, and the automatic welding equipment needs to update and edit the programmable controller frequently for different welded workpieces, so that more attention is paid to the disassembly and assembly of the programmable controller, and when the programmable controller needs to be updated, time waste and labor force can be caused due to the fact that disassembly is complicated, and fixed deviation or damage can be caused to a fixed position of the programmable controller by frequent disassembly and assembly, so that the use of the programmable controller is influenced.

Disclosure of Invention

automatic welding systems used for programmable controller, its structure includes automatic welding machine, slide rail platform, double welding module, three-axis mechanical arm, double tin-feeding machine, tin-controlling box, detect valve plate, the said automatic welding machine is equipped with the detect valve plate on the surface of front end, the said automatic welding machine and detect the valve plate hinge joint, the said automatic welding machine is equipped with the slide rail platform on the middle position of top end, the said automatic welding machine is connected with slide rail platform mechanically, the said automatic welding machine is fitted with the three-axis mechanical arm on the top end, the said three-axis mechanical arm is equipped with the double tin-feeding machine on the middle position of top end, the said three-axis mechanical arm is connected with the double tin-feeding machine, the said three-axis mechanical arm is equipped with the tin-controlling box on both ends of the left and right sides of the said three-axis mechanical arm, the said three-axis mechanical arm is buckled with the tin-controlling box, the said double tin-feeding;

automatic weld machine constitute by organism, pull-back mechanism, location slide mechanism, detaching mechanism, programmable controller, sliding mechanism, the inside left wall mounting of organism have pull-back mechanism, the inside bottom of organism be equipped with location slide mechanism, organism and location slide mechanism be connected, the inside bottom of organism on be equipped with slide mechanism, organism and slide mechanism pass through spout sliding fit, location slide mechanism and slide mechanism between cooperate through programmable controller, the inside detaching mechanism that is equipped with of organism, organism and detaching mechanism swing joint, pull-back mechanism and detaching mechanism all be connected with location slide mechanism.

The -step optimization is carried out as the technical scheme, the pull-back mechanism comprises a servo motor, a take-up shaft, a wire guide wheel and a th pull wire, the take-up shaft is arranged on the servo motor, the servo motor is mechanically connected with the take-up shaft, the wire guide wheel is arranged on the take-up shaft, and the take-up shaft is connected with the wire guide wheel through the th pull wire.

optimization steps are advanced as this technical scheme, location slide mechanism constitute by horizontal pole, lock layering, even axle, flexible slide bar, support splint, the horizontal pole about both ends all be equipped with even axle, horizontal pole and even axle swing joint, even axle surface be equipped with lock layering and support splint from top to bottom respectively, lock layering and support splint all with even axle swing joint, support splint side on install flexible slide bar.

According to the technical scheme, steps are optimized, the buckling pressing strip further comprises an armature, the armature is arranged at the end of the buckling pressing strip , and the buckling pressing strip is fixedly connected with the armature.

step optimization advances as this technical scheme, the support splint include anti-skidding splint, spring, location axle, electro-magnet, the support splint on the surface on be equipped with anti-skidding splint, support splint and anti-skidding splint pass through location axle swing joint, support splint and anti-skidding splint between install the spring, support splint serve and be equipped with the electro-magnet, support splint and electro-magnet mechanical connection.

optimization advances as this technical scheme, the disassembly body constitute by button cap, transmission shaft, take-up pulley, second stay wire, the transmission shaft right-hand member on be equipped with the button cap, transmission shaft and button cap pass through electric welding, the transmission shaft left end on be equipped with the take-up pulley, transmission shaft and take-up pulley fixed connection, the take-up pulley install the second stay wire on the surface.

optimization steps advance as this technical scheme, slide mechanism constitute by L type grip block, gasket, ball, traveller, L type grip block on the surface be equipped with the gasket, L type grip block and gasket glue connect, L type grip block bottom have the traveller, L type grip block and traveller fixed connection, the traveller install the ball on the surface.

As a further optimization step of the technical scheme, the pulling wire is connected with the second pulling wire through a cross bar.

As a further optimization of the present technical solution, the electromagnet and the armature are parallel to each other and are on the same horizontal plane .

According to the technical scheme, , the supporting splint is optimized in that a gasket is arranged on the surface of the supporting splint.

According to the technical scheme, steps are optimized, the buckling pressing strips and the supporting clamping plates are made of aluminum alloy materials and are not easy to damage.

Advantageous effects

The automatic welding system for the programmable controller is characterized in that a detection valve plate is opened, the head end of the programmable controller is placed on an L-shaped clamping plate, the programmable controller is prevented from sliding through a gasket, the tail end of the programmable controller is placed on a supporting clamping plate, the programmable controller is fixed on the supporting clamping plate through an anti-sliding clamping plate and a spring, an electromagnet is electrified, an armature drives a buckling pressing strip to be pressed on the tail end of the programmable controller, the programmable controller has a driving force during installation, a servo motor is driven to drive a wire take-up shaft to rotate, the wire take-up shaft rapidly winds a pulling wire by using the sliding force of a wire guide wheel, a pulling wire pulls a positioning sliding mechanism to move through a cross rod, the positioning sliding mechanism drives the programmable controller to be inserted, the supporting clamping plate and the L-shaped clamping plate respectively use a telescopic sliding rod and a ball on a sliding column to stably move on a sliding chute, installation of the programmable controller is guaranteed, when the programmable controller needs to be disassembled and overhauled, a button cap is screwed to drive a transmission shaft to rotate, the transmission shaft controls a second pulling wire to drive.

Compared with the prior art, the invention has the beneficial effects that: utilize location slide mechanism to carry out the centre gripping removal to programmable controller, through slide mechanism supplementary programmable controller stable installation or dismantlement removal in the organism, drive pull-back mechanism control location slide mechanism moves toward the organism is inside, lets programmable controller can the automatic installation, improves the stability of installation, utilizes disassembly body control location slide mechanism to dismantle programmable controller and withdraw from the organism, has improved the dismantlement speed to a large amount of labours have been saved.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic diagram of an automated welding system for a programmable controller according to the present invention.

Fig. 2 is a top cross-sectional static state diagram of automated welding systems for programmable controllers according to the present invention.

Fig. 3 is a schematic top-view cross-sectional operating status diagram of automated welding system for programmable controller according to the present invention.

Fig. 4 is a schematic side sectional view of automated welding systems for programmable controllers according to the present invention.

FIG. 5 is an enlarged view of A in FIG. 2 according to the present invention.

Fig. 6 is a schematic structural view of the sliding mechanism of the present invention.

Fig. 7 is a schematic structural diagram of the positioning sliding mechanism of the present invention.

In the drawing, an automatic welding machine-1, a sliding rail table-2, a double welding module-3, a three-axis mechanical arm-4, a double tin feeding machine-5, a tin control box-6, a detection valve plate-7, a machine body-1 a, a pull-back mechanism-1 b, a positioning sliding mechanism-1 c, a dismounting mechanism-1 d, a programmable controller-1 e, a sliding mechanism-1 f, a servo motor-1 b1, a take-up shaft-1 b2, a guide wheel-1 b3, a -th stay wire-1 b4, a cross rod-1 c1, a buckling batten-1 c2, a connecting shaft-1 c3, a telescopic sliding rod-1 c4, a supporting splint-1 c5, an armature-1 c21, an anti-slip splint-51, a spring-1 c52, a positioning shaft-1 c53, an electromagnet-1 c54, a button cap-1 d1, a transmission shaft-1 d4, a second pull-1 d 581 d-24 f, a ball-1 f clamping column-599 f, a shim-599 f and a 599 f type shim plate.

Detailed Description

In order to make the technical means, the original characteristics, the achieved objects and the effects of the invention easily understood, the preferred embodiment of the invention is further described in the following description and the accompanying drawings.