Angle combining machine with multiple operations for machining aluminum alloy doors and windows

文档序号:1583906 发布日期:2020-02-04 浏览:6次 中文

阅读说明:本技术 一种具有多项操作的铝合金门窗加工用组角机 (Angle combining machine with multiple operations for machining aluminum alloy doors and windows ) 是由 邓志强 于 2019-10-28 设计创作,主要内容包括:本发明公开了一种具有多项操作的铝合金门窗加工用组角机,包括组角机机箱、支撑板和控制器,所述组角机机箱顶端背边部中心位置处安装有前顶刀机构,所述蝶形螺杆中部通过螺纹啮合连接有工型滑块,所述工型滑块一侧表面焊接有顶刀盒,所述顶刀盒内部滑动连接有活塞方块,所述活塞方块一端面对称安装有复位弹簧,所述活塞方块另一端面焊接有顶出杆,本发明前顶刀机构的活塞方块移动,有效令顶出杆收回,顶刀盒前半部成负压状态,因此在铝合金型材与顶刀盒表面贴合时,由因顶出杆收回产生的孔洞传导负压状态,有效对贴合的铝合金型材进行吸附,使得铝合金型材吸附更加稳定,减少人工手持造成的组角的偏差。(The invention discloses a corner combining machine for processing aluminum alloy doors and windows with multiple operations, which comprises a corner combining machine case, a supporting plate and a controller, wherein a front top knife mechanism is arranged at the center of the back edge part of the top end of the corner combining machine case, the middle part of a butterfly screw rod is connected with an I-shaped slide block through thread meshing, a top knife box is welded on the surface of one side of the I-shaped slide block, a piston square block is connected in the top knife box in a sliding manner, a return spring is symmetrically arranged on one end surface of the piston square block, and a top rod is welded on the other end surface of the piston square block. The deviation of the group angle caused by manual holding is reduced.)

1. The utility model provides an aluminum alloy door and window processing is with group angle machine with multinomial operation, includes group angle machine case (1), backup pad (2) and controller (7), backup pad (2) are installed to group angle machine case (1) top front end symmetry, group angle machine case (1) one side surface mounting has controller (7), its characterized in that: a front top knife mechanism (3) is installed at the center of the back side part of the top end of the corner combining machine case (1), and the front top knife mechanism (3) comprises a fixed frame (301), a butterfly screw (302), an I-shaped sliding block (303), a top knife box (304), a piston block (305), a return spring (306), a jacking rod (307) and a first connecting hose (308);

a fixed frame (301) is welded at the center of the back edge part at the top end of the corner combining machine case (1), the bottom of the fixed frame (301) is rotationally connected with a butterfly screw (302), the middle part of the butterfly screw (302) is engaged and connected with an I-shaped sliding block (303) through threads, a cutter ejecting box (304) is welded on the surface of one side of the I-shaped sliding block (303), the front end part of the cutter ejecting box (304) is provided with a right angle for ejecting the aluminum alloy section, a piston block (305) is connected in the cutter ejecting box (304) in a sliding way, one end surface of the piston block (305) is symmetrically provided with a return spring (306), the other end of the reset spring (306) is fixedly connected with the inner wall of the cutter ejecting box (304), the other end face of the piston block (305) is welded with an ejector rod (307), the ejector rod (307) penetrates through the ejector knife box (304) to slide, the edge part of the top end of the cutter ejecting box (304) is provided with a first connecting hose (308) in a penetrating way.

2. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 1, wherein: the inner edges of the concave parts at two sides of the I-shaped sliding block (303) are matched with the outer edges of the sections of two vertical edges of the fixed frame (301), and the top and the bottom of the butterfly screw (302) are rotatably connected with the fixed frame (301) through bearings.

3. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 1, wherein: a material changing mechanism (4) is embedded in the end portion of one supporting plate (2), and the material changing mechanism (4) comprises a folding plate (401), a sliding groove (402), a first wire hole (403), a second wire hole (404), a traction wire (405), a cylinder (406), a compensation rubber ring (407), a second connecting hose (408), a first side groove (409), a second side groove (410), a micro motor (411), a power wheel (412) and a limiting block (413);

one the support plate (2) end is embedded with a folded plate (401), the middle of the top end of the folded plate (401) is provided with a sliding chute (402), the bottom end of one end part inside the sliding chute (402) penetrates through the support plate (2) and the folded plate (401) to be provided with a first wire hole (403), the side surface of the other end part inside the sliding chute (402) penetrates through a second wire hole (404), the bottom end of the support plate (2) is welded with a limit block (413) corresponding to the position of the folded edge of the folded plate (401), a cylinder (406) is arranged inside the sliding chute (402), the side surface of the bottom of the cylinder (406) is provided with a traction wire (405), the traction wire (405) sequentially penetrates through the first wire hole (403), bypasses the outer side surface of the limit block (413) and penetrates through the second wire hole (404) to be connected with the outer side surface of the bottom of the cylinder, a power wheel (412) is installed at one end of the micro motor (411), the input end of the micro motor (411) is electrically connected with the output end of the controller (7), and the traction wire (405) penetrates between the power wheel (412) and the folding plate (401);

the edge part of the top end of the cylinder (406) is connected with a compensation rubber ring (407) in an adhesive mode, a second connecting hose (408) is inserted into the bottom of the cylinder (406), a first side groove (409) is formed in the position, corresponding to the second connecting hose (408), of the bottom of the supporting plate (2), and a second side groove (410) is formed in the position, corresponding to the second connecting hose (408), of the bottom of the first side groove (409).

4. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 3, wherein: the inner diameter of the cylinder (406) is equal to the width of the sliding chute (402), and the top end face of the compensation rubber ring (407) is higher than that of the folding plate (401).

5. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 3, wherein: the limiting block (413) is composed of two cylinders, and the outer diameter of the cylinder at the top of the limiting block (413) is smaller than the outer diameter of the cylinder at the bottom of the limiting block (413).

6. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 3, wherein: the power wheel (412) has a concave half-section, the traction line (405) is located at the concave position of the power wheel (412), and the outer surface of the traction line (405) is respectively attached to the surfaces of the concave part of the power wheel (412) and the bottom end face of the folding plate (401).

7. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 1, wherein: the back end face of the corner combining machine case (1) is symmetrically provided with air cylinder mechanisms (5), and each air cylinder mechanism (5) comprises an L-shaped mounting plate (501), a pen-type electric push rod (502), a piston round block (503) and a ventilation cylinder (504);

l type mounting panel (501) are installed through the bolt symmetry to group angle machine case (1) back end face, pen type electric putter (502) are installed on L type mounting panel (501) bottom top, the input of pen type electric putter (502) and the output electric connection of controller (7), piston round block (503) have been cup jointed on pen type electric putter (502) top, gas exchange cylinder (504) are installed through the mount pad in L type mounting panel (501) top.

8. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 7, wherein: the inner diameter of the air exchanging cylinder (504) is matched with the outer diameter of the piston round block (503), and the piston round block (503) is positioned at the bottom end inside the air exchanging cylinder (504).

The two side surfaces of the other supporting plate (2) are respectively provided with a feeding mechanism (6), and each feeding mechanism (6) comprises a bottom plate (601), a vertical rod (602), a side baffle (603), a supporting plate (604), an adjusting screw rod (605), an adjusting motor (606) and a separating column (607);

bottom plate (601) top both sides equidistance welding has a plurality of pole settings (602), is located pole setting (602) top and backup pad (2) welded connection of bottom plate (601) a limit portion are located the welding has side shield (603), remains between two pole settings (602) at bottom plate (601) both ends sliding connection has layer board (604) between pole setting (602), layer board (604) middle part is connected with adjusting screw (605) through the screw thread rotation, adjusting screw (605) bottom is passed bottom plate (601) and is connected with accommodate motor (606), accommodate motor (606) pass through the bolt and install in bottom plate (601) bottom, accommodate motor (606) input and controller (7) output electric connection.

9. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 8, wherein: the bottom plate (601) bottom middle part symmetry welding has separation post (607), separation post (607) top runs through layer board (604) and top end face and adjusting screw (605) top surface are located the coplanar.

10. The corner combining machine for processing aluminum alloy doors and windows with multiple operations as claimed in claim 1, wherein: the top end of the angle assembling machine cabinet (1) is symmetrically provided with tool striking rack detection mechanisms (10), and each detection mechanism (10) comprises a mounting box (1001), a through hole (1002), transparent glass (1003), a decibel probe (1004) and an infrared thermal image core (1005);

the mounting box (1001) is embedded in the top end of the corner assembling machine case (1), a plurality of through holes (1002) are uniformly formed in one half of the top end of the mounting box (1001), transparent glass (1003) is embedded in the other half of the top end of the mounting box (1001), a decibel probe (1004) is arranged below the through hole (1002) through the mounting seat on the side wall in the mounting box (1001), an infrared thermal image core (1005) is arranged below the transparent glass (1003) corresponding to the bottom end in the mounting box (1001), and the output end of the infrared thermal image core (1005) and the output end of the decibel probe (1004) are electrically connected with the input end of the controller (7);

display (8) are installed in the embedding of terminal surface top before group's angle machine case (1), terminal surface corresponds display (8) one side position department before group's angle machine case (1) and installs three pilot lamp (9), all with controller (7) output electric connection of display (8) input and pilot lamp (9) input.

Technical Field

The invention relates to the technical field of corner combining machines, in particular to a corner combining machine with multiple operations for processing aluminum alloy doors and windows.

Background

The angle assembling machine is special equipment for producing high-grade bridge-cut-off aluminum alloy doors and windows, is suitable for 90-degree angle connection of angle code structure type aluminum doors and windows, and comprises a machine body, a controller, a hydraulic system, a cutter impacting system, a positioning system and the like, wherein the controller controls an electric appliance of the hydraulic system to operate to drive a rear top cutter to ascend and move, an aluminum alloy profile is abutted against the front top cutter through the rear top cutter, an angle assembling sliding plate through the cutter impacting system moves forwards and pushes the cutter impacting simultaneously, and the cutter impacting the aluminum alloy profile to enable the aluminum alloy profile to be locally concave into an angle code, so that the connection and fixation of the aluminum alloy profile are completed;

however, when the aluminum alloy section abuts against the front top knife and the rear top knife does not abut against the aluminum alloy section, the conventional angle assembling machine needs manual support, so that the aluminum alloy section is easy to shake due to the fact that the aluminum alloy section is not stably held, and the two aluminum alloy sections after the angle assembling are easy to cause deviation.

Disclosure of Invention

The invention provides an angle assembling machine for processing aluminum alloy doors and windows with multiple operations, which can effectively solve the problems that the existing angle assembling machine needs manual support when an aluminum alloy section abuts against a front top cutter and a rear top cutter does not abut against the aluminum alloy section, the aluminum alloy section is easy to shake due to non-holding stability, and deviation occurs between two aluminum alloy sections after angle assembling easily.

In order to achieve the purpose, the invention provides the following technical scheme: the corner combining machine comprises a corner combining machine case, a supporting plate and a controller, wherein the supporting plate is symmetrically arranged at the front end part of the top end of the corner combining machine case, the controller is arranged on the surface of one side of the corner combining machine case, a front top cutter mechanism is arranged at the center of the back edge part of the top end of the corner combining machine case, and the front top cutter mechanism comprises a fixed frame, a butterfly screw rod, an I-shaped sliding block, a top cutter box, a piston square block, a reset spring, a top rod and a first connecting hose;

the corner combining machine case top back of the body limit department of putting the welding has a fixed frame, fixed frame bottom is rotated and is connected with the butterfly screw, the butterfly screw middle part is connected with the i-shaped slider through thread engagement, i-shaped slider one side skin weld has a sword box, the preceding tip of sword box of top has been offered the right angle and has been used for withstanding the aluminum alloy ex-trusions, the inside sliding connection of sword box of top has the piston square, reset spring is installed to piston square one end face symmetry, the reset spring other end and the sword box inner wall fixed connection of top, another terminal surface welding of piston square has the knockout pin, the knockout pin runs through the sword box and slides, sword box top limit portion runs through and installs first coupling hose.

Preferably, the inner edges of the concave parts at two sides of the I-shaped sliding block are matched with the outer edges of the sections of two vertical edges of the fixed frame, and the top and the bottom of the butterfly screw rod are rotatably connected with the fixed frame through bearings.

Preferably, a material changing mechanism is embedded in one end of the supporting plate and comprises a folded plate, a sliding groove, a first wire hole, a second wire hole, a traction wire, a cylinder, a compensation rubber ring, a second connecting hose, a first side groove, a second side groove, a micro motor, a power wheel and a limiting block;

a folded plate is embedded into the end part of one supporting plate, a sliding groove is arranged in the middle of the top end of the folded plate, a first line hole is formed at the bottom end of one end part in the sliding chute in a penetrating way through the supporting plate and the folding plate, a second line hole is formed at the side surface of the other end part in the sliding chute in a penetrating way, the bottom end of the supporting plate is welded with a limiting block corresponding to the bending edge angle position of the folding plate, a cylinder is arranged in the chute, the side surface of the bottom of the cylinder is provided with a traction wire, the traction wire sequentially passes through the first wire hole, bypasses the outer side surface of the limiting block and passes through the second wire hole and then is connected with the outer side surface of the bottom of the cylinder, a micro motor is arranged at one end part of the bottom end of the bending plate through a mounting seat, a power wheel is arranged at one end of the micro motor, the input end of the micro motor is electrically connected with the output end of the controller, and the traction wire penetrates through the space between the power wheel and the folding plate;

the cylinder top limit portion is glued and is connect with the compensation rubber ring, the cylinder bottom has run through to insert the second coupling hose, the backup pad bottom has seted up first side groove corresponding to second coupling hose position department, first side groove bottom has seted up the second side groove corresponding to second coupling hose position department.

Preferably, the inner diameter of the cylinder is equal to the width of the sliding groove, and the top end face of the compensation rubber ring is higher than the top end face of the folding plate.

Preferably, the limiting block is composed of two cylinders, and the outer diameter of the cylinder at the top of the limiting block is smaller than that of the cylinder at the bottom of the limiting block.

Preferably, the shape of the half section of the power wheel is concave, the traction line is positioned at the concave position of the power wheel, and the outer surface of the traction line is respectively attached to each surface of the concave part of the power wheel and the bottom end face of the folding plate.

Preferably, the back end face of the case of the corner combining machine is symmetrically provided with air cylinder mechanisms, and each air cylinder mechanism comprises an L-shaped mounting plate, a pen-type electric push rod, a piston round block and an air exchanging cylinder;

the utility model discloses a corner connector, including group angle machine case back of body terminal surface, L type mounting panel is installed through the bolt symmetry to group angle machine case back of body terminal surface, pen type electric putter is installed on L type mounting panel bottom top, the input of pen type electric putter and the output electric connection of controller, the piston circle piece has been cup jointed to pen type electric putter top, the gas exchange cylinder is installed through the mount pad in L type mounting panel top.

Preferably, the inner diameter of the air exchanging cylinder is matched with the outer diameter of the piston round block, and the piston round block is positioned at the bottom end in the air exchanging cylinder.

The surfaces of two sides of the other supporting plate are respectively provided with a feeding mechanism, and each feeding mechanism comprises a bottom plate, an upright rod, a side baffle, a supporting plate, an adjusting screw rod, an adjusting motor and a separation column;

the bottom plate top both sides equidistance welding has a plurality of pole settings, is located the pole setting top and the backup pad welded connection of bottom plate one limit portion are located the welding has the side shield between two pole settings at bottom plate both ends, remains sliding connection has the layer board between the pole setting, the layer board middle part is connected with adjusting screw through the screw thread rotation, the adjusting screw bottom is passed the bottom plate and is connected with adjusting motor, adjusting motor passes through the bolt and installs in the bottom plate bottom, adjusting motor input and controller output electric connection.

Preferably, the middle part of the bottom end of the bottom plate is symmetrically welded with a separation column, the top of the separation column penetrates through the supporting plate, and the top end face and the top face of the adjusting screw rod are located in the same plane.

Preferably, the top end of the case of the angle assembling machine is symmetrically provided with a tool striking rack detection mechanism, and the detection mechanism comprises a mounting box, a through hole, transparent glass, a decibel probe and an infrared thermal imaging core;

the mounting box is embedded and mounted at the top end of the corner combining machine case, a plurality of through holes are uniformly formed in one half part of the top end of the mounting box, transparent glass is embedded and mounted in the other half part of the top end of the mounting box, a decibel probe is mounted below the through holes through a mounting seat on the side wall in the mounting box, an infrared thermal image core is mounted below the transparent glass and corresponds to the bottom end in the mounting box, and the output end of the infrared thermal image core and the output end of the decibel probe are both electrically connected with the input end of the;

the angle machine case is characterized in that a display is embedded into the top of the front end face of the angle machine case, three indicator lamps are arranged at positions, corresponding to one side of the display, of the front end face of the angle machine case, and the input ends of the display and the indicator lamps are electrically connected with the output end of the controller.

Compared with the prior art, the invention has the beneficial effects that: the invention is scientific and reasonable, and is safe and convenient to use:

1. the piston square of the front ejector mechanism moves, the ejector rod is effectively retracted, the front half part of the ejector box is in a negative pressure state, and therefore when the aluminum alloy section is attached to the surface of the ejector box, the hole generated by retraction of the ejector rod conducts the negative pressure state, the attached aluminum alloy section is effectively adsorbed, the aluminum alloy section is more stably adsorbed, and the deviation of a group angle caused by manual handling is reduced.

2. The cylinder of the material changing mechanism adsorbs the aluminum alloy section bar after the corner assembling, the micro motor drives the traction line to move through the power wheel, and then the traction line drives the cylinder and the aluminum alloy section bar to move, so that the material changing is effectively completed, the aluminum alloy section bar after the corner assembling can be quickly changed, and the second time of assembly is convenient to perform.

3. The pen type electric push rod through the air cylinder mechanism drives the piston round block to move in the air exchange cylinder, so that the inner space of the air exchange cylinder is enlarged, air is extracted from the outside, a negative pressure state is provided for the cylinder and the top knife box, and the cylinder and the top knife box can effectively adsorb the aluminum alloy section.

4. Through feed mechanism's layer board slowly upwards remove, and then with the effectual rebound of the aluminum alloy ex-trusions raw materials on layer board top, protect aluminum alloy ex-trusions through spacer column and side shield simultaneously, avoid aluminum alloy ex-trusions to drop or the mutual chaotic condition from the layer board top.

5. Decibel detects when detection mechanism's decibel probe head collides the sword striking, and the decibel is too high or cross the homoenergetic when low and warn through the pilot lamp, and the person of being convenient for knows in time the deviation that has appeared that collides the sword position, detects through thermal infrared imagery core thermal imaging picture colliding the sword simultaneously, is convenient for in time know and hits sword inner state and the sword contained angle of hitting, avoids because of processing failure and the incident that hits the sword damage and cause.

To sum up, the top sword box adsorbs the aluminum alloy ex-trusions, guarantee the stability of the group angle in-process of aluminum alloy ex-trusions before the group angle, and detect through detection mechanism and hit the sword, guarantee to hit integrality and the striking accuracy of sword, effectively reach more stable and accurate of group angle by both cooperations, reduce the circumstances of group angle failure, the switching-over of aluminum alloy ex-trusions after the while mechanism is convenient for to the group angle, and be convenient for follow-up aluminum alloy ex-trusions's pay-off through feed mechanism, make the quick unloading of going up of aluminum alloy ex-trusions ability of group angle and change the position, effectively reach the purpose that improves machining efficiency by both cooperations, and then make this group angle machine possess high stability and efficient function after processing through above-mentioned multinomial.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the back of the present invention;

FIG. 3 is a schematic structural view of the front jack knife mechanism of the present invention;

fig. 4 is a schematic view of the internal structure of the top blade case of the present invention;

FIG. 5 is a schematic structural view of the refueling mechanism of the present invention;

FIG. 6 is a schematic view of the first side groove of the present invention;

FIG. 7 is a schematic view of the mounting structure of the micro-motor of the present invention;

FIG. 8 is a schematic view showing a connection structure of the cylinder and the second connecting hose according to the present invention;

FIG. 9 is a schematic structural view of a stop block of the present invention;

FIG. 10 is a schematic view of the construction of the cylinder mechanism of the present invention;

FIG. 11 is a schematic view of the structure of the detecting mechanism of the present invention;

FIG. 12 is a schematic view of the feed mechanism of the present invention;

reference numbers in the figures: 1. a corner combining machine case; 2. a support plate;

3. a front top cutter mechanism; 301. a fixing frame; 302. a butterfly screw; 303. an I-shaped slide block; 304. a knife ejecting box; 305. a piston block; 306. a return spring; 307. ejecting the rod; 308. a first connecting hose;

4. a material changing mechanism; 401. folding the template; 402. a chute; 403. a first wire hole; 404. a second wire hole; 405. a pull wire; 406. a cylinder; 407. a compensation rubber ring; 408. a second connecting hose; 409. a first side groove; 410. a second side groove; 411. a micro motor; 412. a power wheel; 413. a limiting block;

5. a cylinder mechanism; 501. an L-shaped mounting plate; 502. a pen-type electric push rod; 503. a piston round block; 504. exchanging the air cylinder;

6. a feeding mechanism; 601. a base plate; 602. erecting a rod; 603. a side dam; 604. a support plate; 605. adjusting the screw rod; 606. adjusting the motor; 607. separating the columns.

7. A controller; 8. a display; 9. an indicator light;

10. a detection mechanism; 1001. mounting a box; 1002. a through hole; 1003. transparent glass; 1004. a decibel probe; 1005. infrared thermal image core.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

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