Intelligent plastic cutting equipment for automobile part production

文档序号:1584251 发布日期:2020-02-04 浏览:36次 中文

阅读说明:本技术 一种用于汽车零配件生产的智能化塑料切割设备 (Intelligent plastic cutting equipment for automobile part production ) 是由 张斌 于 2019-10-25 设计创作,主要内容包括:本发明公开的属于汽车零配件生产技术领域,具体为一种用于汽车零配件生产的智能化塑料切割设备,包括底座,所述底座的内腔顶部左侧开有活动槽,所述底座的左侧安装有伺服电机,所述伺服电机的右侧动力输出端安装有丝杆,所述支杆的右侧顶部安装有夹具,所述底座的顶部中央位置安装有开口向下的U型框架,所述底座的顶部安装有两个固定块和传送装置,两个所述固定块分别位于底座的前后两侧,能实现对塑料的定长自动化切割,提高了汽车零配件的加工效率,采用电热切割丝对塑料进行切割,防止了粉尘碎屑的蔓延,改善加工环境,且还能够对切割温度进行检测,保证了切割质量,该发明使用方便,自动化程度高。(The invention discloses an intelligent plastic cutting device for automobile parts production, which belongs to the technical field of automobile parts production, and particularly relates to an intelligent plastic cutting device for automobile parts production, which comprises a base, wherein a movable groove is formed in the left side of the top of an inner cavity of the base, a servo motor is arranged on the left side of the base, a screw rod is arranged at the right power output end of the servo motor, a clamp is arranged on the right side of a support rod, a U-shaped frame with a downward opening is arranged in the center of the top of the base, two fixed blocks and a conveying device are arranged on the top of the base, the two fixed blocks are respectively positioned on the front side and the rear side of the base, the fixed length automatic cutting of plastic can be realized, the processing efficiency of the automobile parts is improved, an electric heating cutting wire is adopted to cut the plastic, the spreading of dust scraps is, the cutting quality is ensured, the invention is convenient to use and has high automation degree.)

1. The utility model provides an intelligent plastics cutting equipment for auto parts production, includes base (1), its characterized in that: the inner chamber top left side of base (1) is opened there is movable groove (2), servo motor (3) are installed in the left side of base (1), lead screw (4) are installed to the right side power take off of servo motor (3), and the right-hand member of lead screw (4) extends to the inner chamber right side of movable groove (2), the outer wall spiro union of lead screw (4) has movable block (5), branch (6) are installed at the top of movable block (5), anchor clamps (7) are installed at the right side top of branch (6), the U type frame (9) that the opening is decurrent is installed to the top central point of base (1), two fixed blocks (8) and conveyer (10) are installed at the top of base (1), and two fixed blocks (8) and conveyer (10) are located the left and right sides of U type frame (9) respectively, two fixed blocks (8) are located the front and back both sides of base (1) respectively, a guide roller (14) is installed between the two fixing blocks (8), lifting cylinders (15) are installed on the front side and the rear side of the bottom of the U-shaped frame (9), an infrared thermometer (16) is installed at the central position of the bottom of the U-shaped frame (9), electric heating devices (17) are installed at the bottom power output end of each lifting cylinder (15), electric heating cutting wires (18) are installed between the two electric heating devices (17), air coolers (19) are symmetrically installed at the bottoms of the left side and the right side of an inner cavity of the U-shaped frame (9), photoelectric switches (11) are installed on the conveying device (10), a recycling box (13) is installed on the right side of the base (1), a control device (12) is installed on the right side of the front surface of the base (1), and the control device (12) is respectively connected with the servo motor (3), the conveying device (10) and the photoelectric switches (11), The lifting cylinder (15), the infrared thermometer (16), the electric heating device (17) and the air cooler (19) are electrically connected.

2. The intelligent plastic cutting device for the production of automobile spare and accessory parts as claimed in claim 1, wherein: the clamp (7) comprises a U-shaped clamping groove (71), two bolts (72) are screwed on the top of the U-shaped clamping groove (71), and a movable plate (73) is rotatably connected to the bottoms of the two bolts (72) through the top of the U-shaped clamping groove (71).

3. The intelligent plastic cutting device for automobile spare and accessory part production according to claim 2, characterized in that: the bottom of the movable plate (73) and the bottom of the inner cavity of the U-shaped clamping groove (71) are both bonded with cushion pads (74), and the cushion pads (74) are rubber pads or silica gel pads.

4. The intelligent plastic cutting device for the production of automobile spare and accessory parts as claimed in claim 1, wherein: the inner chamber top and the bottom in activity groove (2) all install the draw runner, the top and the bottom of movable block (5) all open have with draw runner matched with spout.

5. The intelligent plastic cutting device for the production of automobile spare and accessory parts as claimed in claim 1, wherein: the height of the clamp (7), the guide roller (14) and the conveying device (10) is the same.

6. The intelligent plastic cutting device for the production of automobile spare and accessory parts as claimed in claim 1, wherein: the control device (12) is a programmable logic controller.

Technical Field

The invention relates to the technical field of automobile part production, in particular to intelligent plastic cutting equipment for automobile part production.

Background

The automobile parts processing is each unit constituting the automobile parts processing entirety and a product serving for the automobile parts processing. With the increasingly fierce competition of automobile parts processing markets, the deep mind of environmental protection concepts and the continuous upgrading and application of technologies, the international automobile parts processing industry shows the following development characteristics in recent years: the trend of matching and modular supply of automobile accessory processing systems is not obvious, and the transfer speed of the global automobile accessory processing industry for automobile accessory processing purchase is accelerated. In the production and processing process of automobile parts, the parts are required to be cut frequently, for example, the parts are cut from plastic materials, the existing cutting device is low in automation degree and inconvenient to use, and particle impurities are easy to diffuse in the cutting process, so that an intelligent plastic cutting device for automobile part production is provided.

Disclosure of Invention

The invention aims to provide intelligent plastic cutting equipment for automobile part production, and aims to solve the problems that the existing cutting device in the background art is low in automation degree and inconvenient to use, and particle impurities are easy to diffuse in the cutting process.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent plastic cutting equipment for automobile spare and accessory part production, comprises a base, the inner chamber top left side of base is opened there is the movable groove, servo motor is installed in the left side of base, servo motor's right side power take off end installs the lead screw, and the right-hand member of lead screw extends to the inner chamber right side of movable groove, the outer wall spiro union of lead screw has the movable block, the top of movable block is installed branch, anchor clamps are installed at the right side top of branch, the U type frame that the opening is decurrent is installed to the top central point of base, two fixed blocks and conveyer are installed at the top of base, and two fixed blocks and conveyer are located the left and right sides of U type frame respectively, two fixed blocks are located the front and back both sides of base respectively, and install the guide roll between two fixed blocks, lift cylinder is all installed to the front and back both sides of, the automatic cutting machine is characterized in that an infrared thermometer is installed in the center of the bottom of the U-shaped frame, electric heating devices are installed at the power output end of the bottom of the lifting cylinder, electric heating cutting wires are installed between the two electric heating devices, air coolers are symmetrically installed at the bottoms of the left side and the right side of an inner cavity of the U-shaped frame, a photoelectric switch is installed on the conveying device, a recovery box is installed on the right side of the base, a control device is installed on the right side of the front surface of the base, and the control device is electrically connected with the servo motor, the conveying device, the photoelectric switch, the lifting cylinder, the infrared thermometer, the electric heating devices and the air coolers.

Preferably, the clamp comprises a U-shaped clamping groove, the top of the U-shaped clamping groove is connected with two bolts in a threaded manner, and the bottoms of the two bolts penetrate through the top of the U-shaped clamping groove and are rotatably connected with a movable plate.

Preferably, the bottom of the movable plate and the bottom of the inner cavity of the U-shaped clamping groove are both bonded with cushion pads, and the cushion pads are rubber pads or silica gel pads.

Preferably, the top and the bottom of the inner cavity of the movable groove are both provided with sliding strips, and the top and the bottom of the movable block are both provided with sliding grooves matched with the sliding strips.

Preferably, the height of the jig, the guide roller and the transfer device is the same.

Preferably, the control device is a programmable logic controller.

Compared with the prior art, the invention has the beneficial effects that: the intelligent plastic cutting equipment for automobile part production provided by the invention can realize fixed-length automatic cutting of plastics, improves the processing efficiency of automobile parts, prevents dust debris from spreading and improves the processing environment by adopting the electric heating cutting wire to cut the plastics, and can also detect the cutting temperature and ensure the cutting quality.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a side view of the U-shaped frame of the present invention;

FIG. 3 is a schematic view of the structure of the clamp of the present invention.

In the figure: the device comprises a base 1, a movable groove 2, a servo motor 3, a screw rod 4, a movable block 5, a support rod 6, a clamp 7, a clamping groove 71U-shaped, a bolt 72, a movable plate 73, a cushion pad 74, a fixed block 8, a frame 9U-shaped, a conveyer 10, a photoelectric switch 11, a control device 12, a recovery box 13, a guide roller 14, a lifting cylinder 15, an infrared thermometer 16, an electric heating device 17, an electric heating cutting wire 18 and an air cooler 19.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: an intelligent plastic cutting equipment for automobile spare and accessory part production, includes base 1, open in the inner chamber top left side of base 1 has movable groove 2, servo motor 3 is installed in the left side of base 1, lead screw 4 is installed to servo motor 3's right side power take off end, and the right-hand member of lead screw 4 extends to the inner chamber right side of movable groove 2, the outer wall spiro union of lead screw 4 has movable block 5, branch 6 is installed at the top of movable block 5, anchor clamps 7 are installed at the right side top of branch 6, the U type frame 9 that the opening is decurrent is installed to the top central point of base 1, two fixed blocks 8 and conveyer 10 are installed at the top of base 1, and two fixed blocks 8 and conveyer 10 are located the left and right sides of U type frame 9 respectively, two fixed blocks 8 are located the front and back both sides of base 1 respectively, and install guide roll 14 between two fixed blocks 8, the lifting air cylinders 15 are mounted on the front side and the rear side of the bottom of the U-shaped frame 9, the infrared thermometers 16 are mounted at the central position of the bottom of the U-shaped frame 9, the electric heating devices 17 are mounted at the power output end of the bottom of the lifting air cylinders 15, the electric heating cutting wires 18 are mounted between the two electric heating devices 17, the air coolers 19 are symmetrically mounted at the bottoms of the left side and the right side of the inner cavity of the U-shaped frame 9, the photoelectric switch 11 is mounted on the conveying device 10, the recycling box 13 is mounted on the right side of the base 1, the control device 12 is mounted on the right side of the front surface of the base 1, and the control device 12 is electrically connected with the servo motor 3, the conveying device 10, the photoelectric switch 11, the lifting air cylinders 15, the infrared thermometers 16.

Wherein, the clamp 7 comprises a U-shaped clamping groove 71, the top of the U-shaped clamping groove 71 is screwed with two bolts 72, the bottoms of the two bolts 72 penetrate through the top of the U-shaped clamping groove 71 and are rotatably connected with a movable plate 73, plastic is clamped below the movable plate 73, the bolts 72 are screwed to clamp the plastic, cushion pads 74 are respectively bonded at the bottom of the movable plate 73 and the bottom of an inner cavity of the U-shaped clamping groove 71, the cushion pads 74 are rubber pads or silica gel pads, which effectively plays a role in protecting the plastic and preventing the plastic from being worn, slide bars are respectively installed at the top and the bottom of the inner cavity of the movable groove 2, slide grooves matched with the slide bars are respectively formed at the top and the bottom of the movable block 5, so that the movable block 5 can be conveniently moved leftwards and rightwards, the height of the clamp 7, the guide roller 14 and the conveying device 10 is the same, so that the plastic is supported, the control device 12 is a programmable logic, the system comprises a power supply, a central processing unit, a memory, an input/output interface circuit, a functional module and a communication module, wherein the central processing unit adopts a voting system with three CPUs, the memory comprises a system program memory and a user program memory, the memory is 2k, the digital quantity is 248 points, and the analog quantity is 35 paths.

The working principle is as follows: when in use, one end of a plastic part is clamped below the movable plate 73, then the bolt 72 is rotated, so that the movable plate 73 clamps the plastic part, in the process of cutting the plastic part, the servo motor 3 is started, the servo motor 3 drives the screw rod 4 to rotate, as the screw rod 4 is in threaded connection with the movable block 5, when the screw rod 4 rotates, the movable block 5 can be driven to move rightwards, when the right end of the plastic part moves to the position of the photoelectric switch 11, the photoelectric switch 11 detects the position of the plastic part and transmits a signal to the control device 12, the control device 12 responds, the control device 12 is a programmable logic controller, and the internal part stores instructions for executing operations such as logic operation, sequential control, timing, counting, arithmetic operation and the like, and controls various types of mechanical equipment through digital or analog input and output, control lift cylinder 15 promotes electric heat cutting wire 18 and realizes the cutting to plastics accessories, after the cutting is accomplished, air-cooler 19 opens, realize the cooling to the cutting end of plastics accessories, prevent that the cutting end from bonding together, plastics accessories after the cutting is accomplished passes through conveyer 10 and gets into in collection box 13, realize retrieving, then servo motor 3 continues to rotate, realize continuous cutting, realize the temperature measurement to electric heat cutting wire 18 through infrared ray thermoscope 16, and transmit detected signal to controlling means 12, when the temperature is crossed lowly or when too high, controlling means 12 control electric heater unit 17, realize the temperature regulation to electric heat cutting wire 18.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

6页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种塑木加工用定长锯断装置

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!