阅读说明：本技术 一种用于焊条包装的缓存装置 (A memory device for welding rod packing ) 是由 侯云昌 胡朋朋 袁光华 于 2019-12-04 设计创作，主要内容包括：本发明属于焊条包装辅助装置技术领域,尤其是涉及一种用于焊条包装的缓存装置；包括依次排列的来料装置、整形装置和缓存装置；整形装置包括一个整形支架,整形支架中可转动安装有两个位于同一高度处的滚筒,两个滚筒之间形成一个下料口；缓存装置位于后支撑板外侧,缓存装置包括一个缓存支架,缓存支架上方安装有一个缓存传送带,缓存传送带通过电机带动其运转,缓存传送带的带面上可拆卸固接有一块垂直安装的缓存挡板；整形支架的上方安装有一号传感器,在缓存传送带的输送末端安装有二号传感器；本发明可以解决目前在焊条包装过程中存在的操作繁琐、工作效率低、劳动强度大的问题。(The invention belongs to the technical field of welding rod packaging auxiliary devices, and particularly relates to a caching device for welding rod packaging; comprises a feeding device, a shaping device and a buffer device which are arranged in sequence; the shaping device comprises a shaping support, two rollers positioned at the same height are rotatably arranged in the shaping support, and a feed opening is formed between the two rollers; the buffer device is positioned at the outer side of the rear supporting plate and comprises a buffer support, a buffer conveyor belt is arranged above the buffer support and is driven to operate by a motor, and a buffer baffle plate which is vertically arranged is detachably and fixedly connected to the belt surface of the buffer conveyor belt; a first sensor is arranged above the shaping support, and a second sensor is arranged at the conveying tail end of the cache conveyor belt; the welding rod packaging machine can solve the problems of complex operation, low working efficiency and high labor intensity in the conventional welding rod packaging process.)

1. A buffer memory device for welding rod packing which characterized in that: comprises a feeding device, a shaping device and a buffer device which are arranged in sequence;

the shaping device comprises a shaping support (61), the shaping support (61) comprises a front support plate (611) and a rear support plate (612) which are fixedly mounted on the ground and parallel to each other, a front top plate (621) is fixedly connected to the upper end of the front support plate (611), a rear top plate (622) is fixedly connected to the upper end of the rear support plate (612), a loading space is formed above the front top plate (621) and the rear top plate (622), the feeding device is located obliquely above the front top plate (621), in addition, two rollers (65) located at the same height are rotatably mounted in the shaping support (61), the two rollers (65) are respectively located obliquely below the inner sides of the front top plate (621) and the rear top plate (622), and a discharging opening (66) is formed between the two rollers (65);

the buffer device is positioned on the outer side of the rear supporting plate (612), the buffer device comprises a buffer support (1), a buffer conveyor belt (41) is arranged above the buffer support (1), the buffer conveyor belt (41) is driven to operate by a motor (2), and a buffer baffle (5) which is vertically arranged is detachably and fixedly connected to the belt surface of the buffer conveyor belt (41);

a first sensor (71) is installed above the shaping support (61), a second sensor (72) is installed at the conveying tail end of the cache conveyor belt (41), the first sensor (71) and the second sensor (72) are connected with a controller installed on the cache support (1) through signal lines, and the controller is connected with the motor (2) through signal lines.

2. The buffer device for welding rod packaging as claimed in claim 1, wherein: the feeding device adopts a feeding conveyor belt (8).

3. The buffer device for welding rod packaging as claimed in claim 1, wherein: a front baffle (6211) is vertically fixed on the front top plate (621), and one side of the rear top plate (622) extends to the upper surface of the buffer conveyor belt (41).

4. The buffer device for welding rod packaging as claimed in claim 1, wherein: the two rollers (65) are mounted in the shaping holder (61) through two center shafts (631), the two center shafts (631) are rotatably mounted inside the front support plate (611) and the rear support plate (612), respectively, and the rollers (65) are rotatably mounted on the center shafts (631).

5. The buffer device for welding rod packaging as defined in claim 4, wherein: also comprises two groups of material vibrating mechanisms (64); each group of material vibrating mechanisms (64) comprises a material vibrating plate (641) and a material vibrating wheel (642), the material vibrating wheel (642) penetrates through and is fixedly connected to the central shaft (631), and a raised line (6421) is arranged on the wheel surface of the material vibrating wheel (642); the upper sides of the two material vibrating plates (641) are hinged to the inner side edges of the front top plate (621) and the rear top plate (622) respectively, and the plate surfaces of the material vibrating plates (641) abut against the wheel surface of the material vibrating wheel (642).

6. The buffer device for welding rod package according to claim 5, characterized in that: a crank (643) is attached to one end of the central shaft (631).

7. The buffer device for welding rod packaging as claimed in claim 1, wherein: the buffer conveying belt (41) adopts a belt, two support rotating shafts (11) which are arranged in parallel are arranged above the buffer support (1), and two belt wheels (42) for driving the belt to run are arranged on the support rotating shafts (11).

8. The buffer device for welding rod packaging as defined in claim 7, wherein: the motor (2) drives one of the supporting rotating shafts (11) to rotate through the chain transmission mechanism (31).

9. The buffer device for welding rod packaging as claimed in claim 1, wherein: the lower extreme demountable installation of buffer memory baffle (5) is on the area face of buffer memory conveyer belt (41) to the rear side of buffer memory baffle (5) is equipped with two auxiliary support plate (51), and the lower extreme of two auxiliary support plate (51) supports on the area face of buffer memory conveyer belt (41).

Technical Field

The invention belongs to the technical field of welding rod packaging auxiliary devices, and particularly relates to a caching device for welding rod packaging.

Background

Packaging is the last process in the welding rod production process, and is also the process that intensity of labour is the biggest, and it is the output of product of direct relation, and traditional packing adopts semi-automatic packing, is about to adopt the manual sorting method to put into the packing carton welding rod that the conveyer belt conveying came, needs to halt the conveyer belt at any time according to job schedule and workman's operating condition in the course of the work, causes the stage to stop production, complex operation, and work efficiency is low, and workman intensity of labour is great simultaneously.

Disclosure of Invention

In view of this, the present invention provides a buffer device for packaging welding rods, so as to solve the problems of complex operation, low working efficiency and high labor intensity existing in the packaging process of welding rods at present.

In order to achieve the purpose, the technical scheme of the invention is realized as follows:

a buffer memory device for welding rod packaging comprises a feeding device, a shaping device and a buffer memory device which are sequentially arranged;

the shaping device comprises a shaping support, the shaping support comprises a front supporting plate and a rear supporting plate which are fixedly arranged on the ground and are parallel to each other, a front top plate is fixedly connected to the upper end of the front supporting plate, a rear top plate is fixedly connected to the upper end of the rear supporting plate, a loading space is formed above the front top plate and the rear top plate, the feeding device is located obliquely above the front top plate, in addition, two rollers located at the same height are rotatably arranged in the shaping support, the two rollers are respectively located obliquely below the inner sides of the front top plate and the rear top plate, and a discharging hole is formed between the two rollers;

the buffer device is positioned at the outer side of the rear supporting plate and comprises a buffer support, a buffer conveyor belt is arranged above the buffer support and is driven to operate by a motor, and a buffer baffle plate which is vertically arranged is detachably and fixedly connected to the belt surface of the buffer conveyor belt;

a sensor is installed above the shaping support, a sensor II is installed at the conveying tail end of the cache conveying belt, the sensor I and the sensor II are connected with a controller installed on the cache support through signal lines, and the controller is connected with a motor through the signal lines.

Further, the feeding device adopts a feeding conveyor belt.

Furthermore, a front baffle is vertically and fixedly connected to the front top plate, and one side of the rear top plate extends to the upper surface of the buffer conveyor belt.

Further, two rollers are installed in the reforming support through two center shafts, which are rotatably installed at the inner sides of the front and rear support plates, respectively, and the rollers are rotatably installed on the center shafts.

Further, the device also comprises two groups of material vibrating mechanisms; each group of material vibrating mechanisms comprises a material vibrating plate and a material vibrating wheel, the material vibrating wheel penetrates through and is fixedly connected to the central shaft, and a raised line is arranged on the wheel surface of the material vibrating wheel; the upper side edges of the two vibrating plates are respectively hinged to the inner side edges of the front top plate and the rear top plate, and the plate surfaces of the vibrating plates are abutted to the wheel surface of the vibrating wheel.

Furthermore, a crank is mounted at one end of the central shaft.

Furthermore, the buffer storage conveying belt adopts a belt, two support rotating shafts which are arranged in parallel are arranged above the buffer storage support, and two belt wheels used for driving the belt to run are arranged on the support rotating shafts.

Further, the motor drives one of the supporting rotating shafts to rotate through the chain transmission mechanism.

Furthermore, the lower extreme of buffer memory baffle passes through bolted connection's mode demountable installation on the area face of buffer memory conveyer belt to the rear side of buffer memory baffle is equipped with two auxiliary support boards, and two auxiliary support boards's lower extreme supports on the area face of buffer memory conveyer belt, plays the effect of support to the buffer memory baffle.

Compared with the prior art, the invention has the following advantages:

the invention provides a caching device for welding rod packaging, which is applied to a welding rod production line, can automatically cache welding rods, can temporarily cache the welding rods when the welding rods are stacked, avoids stopping and stopping production, lightens the labor intensity of workers, and increases the product yield. In addition, the device is provided with the material vibrating mechanism, so that the problem of unsmooth blanking caused by the fact that welding rods are stacked too densely in the blanking space is effectively solved.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural diagram of the present invention when a buffer stop is at a starting point;

FIG. 2 is a schematic diagram of the structure of the buffer stop in operation;

FIG. 3 is an enlarged view of portion A of FIG. 2;

fig. 4 is a side view mounting structure of the material vibrating mechanism mounted on the front side of the buffer bracket in fig. 3.

Description of reference numerals:

1-a cache holder; 11-supporting the rotating shaft; 2, a motor; 31-a chain transmission mechanism; 41-buffer conveyor belt; 42-a pulley; 5-buffer baffle; 51-a secondary support plate; 71-sensor number one; 72-sensor number two; 8-incoming material conveyor belt; 9-welding rods; 61-a plastic support; 611-front supporting plate; 612-rear support plate; 621-front top panel; 6211-front baffle; 622-rear ceiling; 631-central axis; 632-a mounting plate; 64-a material vibrating mechanism; 641-vibrating plate; 642-shaking the material wheel; 6421-ribs; 643-a crank; 65-a roller; 66-feed opening.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.

As shown in fig. 1-4, a buffer device for welding rod packaging comprises a feeding device, a shaping device and a buffer device which are arranged in sequence.

The incoming material device adopts an incoming material conveyor belt 8; the shaping device comprises a shaping support 61, the shaping support 61 comprises a front support plate 611 and a rear support plate 612 which are fixedly installed on the ground and are parallel to each other, a front top plate 621 is fixedly connected to the upper end of the front support plate 611, a rear top plate 622 is fixedly connected to the upper end of the rear support plate 612, a loading space is formed above the front top plate 621 and the rear top plate 622, the feeding device is located obliquely above the front top plate 621, welding rods 9 carried by the feeding conveyor belt 8 just fall into the loading space, in addition, two rollers 65 located at the same height are rotatably installed in the shaping support 61, the two rollers 65 are respectively located obliquely below the inner sides of the front top plate 621 and the rear top plate 622, and a discharging opening 66 is formed between the two rollers 65.

Specifically, two rollers 65 are installed in the shaping bracket 61 through two central shafts 631, the two central shafts 631 are respectively rotatably installed inside the front support plate 611 and the rear support plate 612, wherein two mounting plates 632 are respectively and vertically fixedly connected to the inside of the front support plate 611 and the rear support plate 612 to support the mounting central shafts 631, the central shafts 631 penetrate through the two mounting plates 632, the two ends of the central shafts 631 and the mounting plates 632 are connected through bearings, and the rollers 65 are rotatably installed on the central shafts 631 and connected through bearings.

Preferably, two sets of material vibrating mechanisms 64 are also included; each group of material vibrating mechanisms 64 comprises a material vibrating plate 641 and a material vibrating wheel 642, the material vibrating wheel 642 is fixedly connected on the central shaft 631 in a penetrating manner, and a convex strip 6421 is arranged on the wheel surface of the material vibrating wheel 642; the upper sides of the two material vibrating plates 641 are hinged to the inner side edges of the front top plate 621 and the rear top plate 622 respectively, and the plate surfaces of the material vibrating plates 641 abut against the wheel surfaces of the material vibrating wheels 642, so that a blanking space is defined between the two material vibrating plates 641; the welding rods 9 stacked in the blanking space fall into the packaging box through a blanking port 66 between the two rollers 65; the vibrating plate 641 has various hinged structures, for example, hinge connection, shaft hole connection, and the like, and the hinged structure can be realized.

Preferably, each group of material vibrating mechanisms 64 is provided with two material vibrating wheels 642, the two material vibrating wheels 642 penetrate and are fixedly connected to the central shaft 631 and are located on two sides of the drum 65, and the two material vibrating wheels 642 are arranged to make the stress on the material vibrating plate 641 more uniform.

Preferably, a crank 643 is mounted at one end of the central shaft 631 for facilitating rotation of the central shaft 631 to actuate the material shaking mechanism 64.

The buffer memory device is located the back backup pad 612 outside, and the buffer memory device includes a buffer memory support 1, and a buffer memory conveyer belt 41 is installed to buffer memory support 1 top, and buffer memory conveyer belt 41 passes through motor 2 and drives its operation, and the detachable rigid coupling has a perpendicular buffer memory baffle 5 of installing on the area face of buffer memory conveyer belt 41.

Specifically, the buffer conveyor belt 41 is a belt, two support rotating shafts 11 which are installed in parallel are arranged above the buffer support 1, the support rotating shafts 11 are rotatably supported and installed above the buffer support 1, and two belt wheels 42 for driving the belt to run are installed on the support rotating shafts 11 through flat keys.

Wherein, the motor 2 drives one of the supporting shafts 11 to rotate through the chain transmission mechanism 31. Specifically, the output shaft of the motor 2 drives the driving sprocket to rotate, the driven sprocket is mounted on the supporting rotating shaft 11 in a key connection mode, and the driving sprocket drives the driven sprocket to operate through a chain, so as to further drive the driving pulley 42 on the supporting rotating shaft 11 to operate.

The lower end of the buffer baffle 5 is detachably mounted on the belt surface of the buffer conveyor belt 41 by means of bolt connection, and preferably, two auxiliary support plates 51 are arranged on the rear side of the buffer baffle 5, and the lower ends of the two auxiliary support plates 51 are supported on the belt surface of the buffer conveyor belt 41 to support the buffer baffle 5. In the device, the stroke of the buffer conveyer belt 41 is slightly smaller than the distance between the two support rotating shafts 11, the starting point of the buffer baffle 5 is positioned near the front end support rotating shaft 11, the end point of the buffer baffle 5 is positioned near the rear end support rotating shaft 11, the buffer baffle 5 reciprocates back and forth along with the buffer conveyer belt 41, and a buffer space with space change is formed between the front side of the buffer baffle 5 and the upper part of the buffer conveyer belt 41 so as to achieve the purpose of buffer.

Preferably, a front baffle 6211 is vertically fixed on the front top plate 621, and the front baffle 6211 is used for blocking a gap formed between the incoming material conveyor belt 8 and the front top plate 621 in the vertical direction and preventing the welding rod 9 from falling from the gap; one side of the rear ceiling 622 extends to the upper surface of the buffer conveyor 41. For closing the gap between the rear support plate 612 and the buffer conveyor belt 41 and preventing the welding wire 9 from falling from this gap.

A first sensor 71 is arranged above the shaping support 61, a second sensor 72 is arranged at the conveying tail end of the buffer conveying belt 41, the first sensor 71 and the second sensor 72 are connected with a controller arranged on the buffer support 1 through signal lines, and the controller is connected with the motor 2 through the signal lines. In this embodiment, the first sensor 71 and the second sensor 72 are optical coupling sensors, and the first sensor 71, the second sensor 72 and the controller, and the controller and the motor 2 are all connected conventionally. The motor 2 adopts A servo motor 2, and the controller adopts A controller with the brand name of Mitsubishi and the model number of FX3U-32MT/ES-A, and is used for receiving signals of the optical coupling sensor and controlling the starting, stopping and running directions of the motor 2.

In the in-process of welding rod 9 whereabouts, when welding rod 9 piles up the excessive density between two flitch 641 that shakes, when causing the unloading not smooth, can manually start shake material mechanism 64 and solve this problem, only need rotate crank 643, drive shake the material wheel 642 and rotate, shake sand grip 6421 on the material wheel 642 and shake the face intermittent type nature contact of flitch 641, drive the flitch 641 that shakes and swing in the small-angle, not hard up welding rod 9 for welding rod 9 unloading is unobstructed. The vibrating mechanism 64 on one side can be freely selected to be started according to the stacking density of the welding rods 9, or the vibrating mechanisms 64 on the two sides can be started simultaneously, so that the problem of unsmooth discharging caused by the fact that the welding rods 9 are stacked in the discharging space too densely is effectively solved.

The operation flow of using the device is that, at the initial stage of operation, the buffer baffle 5 is located at the initial point, firstly, the welding rods 9 conveyed from the incoming material conveyor belt 8 fall into the loading space formed above the front top plate 621 and the rear top plate 622, the welding rods 9 pass through the blanking space enclosed between the two vibrating plates 641, and further fall into the packaging box through the blanking port 66 between the two rollers 65, generally, the conveyed welding rods 9 can be blanked in time, and the loading space is enough for storing the welding rods 9.

When welding rod 9 output is great, when welding rod 9 transports at the excessive speed, it is more and more along with welding rod 9 piles up, be full of the loading space, welding rod 9 piles up when a certain settlement height, need launch the buffer memory space, at this moment, the change of welding rod 9 height is perceived to the opto-coupler sensor perception, sensor 71 is with signal transmission to controller, the signal is launched for the motor 2 driver to the controller, control motor 2 starts, motor 2 corotation drives buffer memory conveyer belt 41 and buffer memory baffle 5 and moves to the end together, move to the terminal point until buffer memory baffle 5, form a buffer memory space between buffer memory baffle 5 front side and buffer memory conveyer belt 41 top, welding rod 9 piles up to this buffer memory space, can play the effect of buffer memory to welding rod 9. When the buffer baffle 5 passes through the second sensor 72, the second sensor 72 sends a signal to the controller, and the controller sends a signal to the driver of the motor 2 to control the motor 2 to stop running.

When the conveying speed of the welding rods 9 is reduced, the storage space is relieved, and when the stacking height of the welding rods 9 is lower and lower, the first sensor 71 transmits signals to the controller, the controller controls the motor 2 to start again, the motor 2 rotates reversely to drive the buffer conveyor belt 41 and the buffer baffle 5 to move towards the front end, and the welding rods 9 are conveyed forwards until the welding rods 9 are completely packaged.

It can be seen that the device is applied to the welding rod 9 production line, can buffer memory welding rod 9 automatically, can buffer memory welding rod 9 temporarily when welding rod 9 piles up, avoids stopping production, alleviates workman's intensity of labour, has increased product output simultaneously. In addition, the material vibrating mechanism 64 is arranged, so that the problem of unsmooth blanking caused by the fact that welding rods 9 are stacked too densely in the blanking space is effectively solved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.