Battery piece series welding typesetting equipment
阅读说明:本技术 电池片串焊排版设备 (Battery piece series welding typesetting equipment ) 是由 李文 蒋小龙 季斌斌 于 2019-09-29 设计创作,主要内容包括:本发明涉及一种电池片串焊排版设备,包括电池片上料装置、电池片串焊装置、电池串排版装置及电池串组焊接装置,电池片上料装置用于将多片电池片运送至电池片串焊装置;电池片串焊装置用于将电池片上料装置运送来的多片电池片与多组焊带按照预定顺序叠放,并焊接成电池串;电池串排版装置用于将电池片串焊装置制成的多个电池串排版成电池串组;电池串组焊接装置至少用于将互联条横跨焊接于电池串排版装置生成的电池串组中并列排布的至少两个电池串上。通过设置电池片上料装置、电池片串焊装置、电池串排版装置及电池串组焊接装置,可自动化地完成在长电池串组上焊接互联条,从而提高太阳能电池板的发电效率。(The invention relates to a battery piece series welding typesetting device, which comprises a battery piece feeding device, a battery piece series welding device, a battery piece typesetting device and a battery series group welding device, wherein the battery piece feeding device is used for conveying a plurality of battery pieces to the battery piece series welding device; the battery piece series welding device is used for stacking a plurality of battery pieces conveyed by the battery piece feeding device and a plurality of groups of welding strips according to a preset sequence and welding the battery pieces and the welding strips into a battery string; the battery string typesetting device is used for typesetting a plurality of battery strings made by the battery piece series welding device into a battery string group; the battery string group welding device is at least used for welding the interconnection bars on at least two battery strings which are arranged in parallel in the battery string group generated by the battery string typesetting device in a crossing way. By arranging the cell piece feeding device, the cell piece serial welding device, the cell string typesetting device and the cell string group welding device, the welding of the interconnection strips on the long cell string group can be automatically completed, so that the power generation efficiency of the solar cell panel is improved.)
1. The utility model provides a battery piece series welding typesetting equipment which characterized in that, battery piece series welding typesetting equipment includes battery piece loading attachment, battery piece series welding device, battery string typesetting device and battery cluster welding set, wherein:
the battery piece feeding device is used for conveying a plurality of battery pieces to the battery piece series welding device;
the battery piece series welding device is positioned at the subsequent station of the battery piece feeding device and is used for stacking a plurality of battery pieces conveyed by the battery piece feeding device and a plurality of groups of welding strips according to a preset sequence and welding the battery pieces into a battery string;
the battery string typesetting device is positioned at the subsequent station of the battery piece serial welding device and is used for typesetting a plurality of battery strings made by the battery piece serial welding device into a battery string group;
the battery string group welding device is positioned at the subsequent station of the battery piece typesetting device and is at least used for welding the interconnection bars on at least two battery strings which are arranged in parallel in the battery string group generated by the battery string typesetting device in a crossing way.
2. The series welding and typesetting equipment for battery pieces according to claim 1, wherein the battery piece feeding device comprises a feeding mechanism, a conveying mechanism, a detection mechanism and a placement mechanism;
the feeding mechanism is positioned at the feeding end of the conveying mechanism and is configured to place a battery piece to the conveying mechanism;
the detection mechanism is positioned on the side edge of the conveying mechanism and is used for detecting the battery piece on the conveying mechanism;
the placing mechanism is located at the discharge end of the conveying mechanism and is configured to move away the battery piece on the discharge end of the conveying mechanism and place the battery piece at a preset position.
3. The series welding and typesetting equipment for battery pieces according to claim 2, wherein the feeding mechanism comprises a rotating shaft driving mechanism, a rotating shaft, a first carrying part and a second carrying part;
the first conveying part and the second conveying part are connected to the rotating shaft and positioned on two sides of the rotating shaft, and one or two picking parts are respectively arranged on the first conveying part and the second conveying part;
the power output end of the rotating shaft driving mechanism is connected with the rotating shaft, the rotating shaft driving mechanism drives the rotating shaft to rotate so as to drive the first carrying portion and the second carrying portion to synchronously rotate, and when the first carrying portion rotates to the upper portion of the battery storage mechanism, the second carrying portion rotates to the upper portion of the feeding end of the conveying mechanism.
4. The cell string welding and typesetting device according to claim 2, wherein the cell feeding device further comprises a cell storage mechanism, and the feeding mechanism is configured to move between the cell storage mechanism and the feeding end of the conveying mechanism so as to pick up and place one or two cells in the cell storage mechanism on the conveying mechanism.
5. The battery piece series welding typesetting equipment as claimed in claim 1, wherein the battery piece series welding device comprises a welding strip feeding mechanism, a welding conveying belt and a welding mechanism;
the welding strip feeding mechanism is matched with the battery piece feeding device, and a plurality of groups of welding strips and a plurality of battery pieces are stacked on the welding conveying belt according to a preset sequence;
the welding conveyer belt is used for conveying the stacked battery plates and the multiple groups of welding belts to the welding mechanism;
the welding mechanism is used for welding the stacked battery pieces and the multiple groups of welding strips to form a battery string.
6. The battery piece series welding and typesetting equipment according to claim 1, wherein the battery string typesetting device comprises a feeding conveyer belt, a typesetting bearing platform, a tidying mechanism, a detection mechanism and a carrying mechanism;
the detection mechanism is positioned above or below the feeding conveying belt and is configured to detect the battery strings on the feeding conveying belt;
the conveying mechanism is configured to move between the feeding conveying belt and the arranging mechanism, so that qualified battery strings detected by the detection mechanism on the feeding conveying belt are conveyed to the arranging mechanism and are arranged by the arranging mechanism;
the carrying mechanism is also configured to move between the regulating mechanism and the typesetting bearing table so as to carry the battery strings regulated by the regulating mechanism to the typesetting bearing table for typesetting to obtain the battery string group.
7. The battery piece series welding and typesetting equipment according to claim 6, wherein the battery strings conveyed on the feeding conveyor belt comprise two types of battery strings, the battery string typesetting device further comprises two recovery platforms, the two recovery platforms are arranged on the side edge of the feeding conveyor belt, and the carrying mechanism is further configured to move between the feeding conveyor belt and the two recovery platforms so as to carry the two types of battery strings which are detected to be unqualified by the detecting mechanism on the feeding conveyor belt to the two recovery platforms respectively.
8. The battery piece series welding and typesetting equipment as claimed in claim 1, wherein the battery string welding device comprises a battery string bearing device, an interconnection strip unreeling device, an interconnection strip processing device and a first placing and welding module;
the battery string group bearing device is used for bearing a battery string group;
the interconnection strip unwinding device is positioned on one side of the battery string group bearing device and is used for bearing an interconnection strip material roll;
the interconnection strip processing device is arranged at the discharge end of the interconnection strip unreeling device and used for drawing out an interconnection strip from the interconnection strip material roll and cutting the interconnection strip into a first preset length;
the first welding module of placing sets up to be in battery cluster group carrier's extending direction reciprocating motion is used for picking up interconnection strip processing apparatus cuts at least one interconnection strip that obtains to interval perpendicularly in proper order lay extremely corresponding position between the head and the afterbody of the battery cluster group that battery cluster group carrier bore is laid on the battery cluster group the interconnection strip span in on two at least battery strings in the battery cluster group, it still will lay to place the welding module the interconnection strip welds on the battery cluster group.
9. The series welding and typesetting equipment for battery plates according to claim 8, wherein the battery string welding device is further used for welding bus bars at two ends of the battery string; the battery string welding device also comprises a bus bar unreeling device and a bus bar processing device;
the bus bar unreeling device is positioned on one side of the battery string bearing device and is used for bearing a bus bar material roll;
the bus bar processing device is arranged at the discharge end of the bus bar unreeling device and used for drawing out the bus bars from the bus bar material roll and cutting the bus bars into second preset lengths;
the first placement welding module carries bus bars from the bus bar processing device to the head end and the tail end of the battery string and welds the bus bars to the battery string; alternatively, the welding device further includes a second placement welding module that carries bus bars from the bus bar handling device to the head end and the tail end of the battery string and welds the bus bars to the battery string.
10. The battery piece series welding typesetting equipment as claimed in claim 1, wherein the battery piece series welding typesetting equipment further comprises a battery pack assembling device, and the battery pack assembling device is positioned at a subsequent station of the battery pack welding device and is used for assembling a battery pack into a battery pack; the battery component assembling device comprises a bearing plate and a carrying mechanism; the carrying plate is used for carrying a plurality of groups of battery string sets to be assembled, and the carrying mechanism is used for carrying the battery string sets to the carrying plate from the battery string set welding device.
Technical Field
The invention relates to solar cell production equipment, in particular to cell series welding typesetting equipment for manufacturing cell series groups from cells.
Background
In the production process of the solar cell panel, a plurality of cell sheets are required to be welded to form cell strings, then a plurality of cell strings are typeset according to a preset rule, then the ends of the typeset cell strings are connected through bus bars, and finally a cell string group, a glass plate, EVA, a junction box and the like connected with the bus bars are assembled according to a preset mode to form the solar cell panel.
When a solar panel assembled by longer cell strings is produced, if only the way of connecting and converging the end parts of the cell strings is adopted, the electricity generation efficiency of the cell string group is generally low.
The existing cell series welding typesetting equipment is generally only suitable for producing solar panels consisting of cell strings with conventional lengths, and the production equipment suitable for solar panels consisting of longer cell strings is lacked.
Disclosure of Invention
The invention provides efficient automatic battery piece series welding typesetting equipment capable of adopting long battery strings, aiming at the problem that the existing battery piece series welding typesetting equipment is not suitable for adopting the long battery strings.
The technical scheme of the invention is as follows: the utility model provides a battery piece stringer welding typesetting equipment, includes battery piece loading attachment, battery piece stringer welding device, battery cluster typesetting device and battery cluster group welding set, wherein: the battery piece feeding device is used for conveying a plurality of battery pieces to the battery piece series welding device; the battery piece series welding device is positioned at the subsequent station of the battery piece feeding device and is used for stacking a plurality of battery pieces conveyed by the battery piece feeding device and a plurality of groups of welding strips according to a preset sequence and welding the battery pieces into a battery string; the battery string typesetting device is positioned at the subsequent station of the battery piece string welding device and is used for typesetting a plurality of battery strings made by the battery piece string welding device into a battery string group; the battery string group welding device is positioned at the subsequent station of the battery piece typesetting device and is at least used for welding the interconnection bars on at least two battery strings which are arranged in parallel in the battery string group generated by the battery string typesetting device in a crossing way.
By arranging the cell piece feeding device, the cell piece serial welding device, the cell string typesetting device and the cell string group welding device, the welding of the interconnection strips on the long cell string group can be automatically completed, so that the power generation efficiency of the solar cell panel is improved.
Furthermore, the battery piece feeding device comprises a feeding mechanism, a conveying mechanism, a detection mechanism and a placement mechanism; the feeding mechanism is positioned at the feeding end of the conveying mechanism and is configured to place the battery piece to the conveying mechanism; the detection mechanism is positioned on the side edge of the conveying mechanism and is used for detecting the battery piece on the conveying mechanism; the placing mechanism is located at the discharging end of the conveying mechanism and is configured to move away the battery piece on the discharging end of the conveying mechanism and place the battery piece at a preset position.
Through the cooperation of feed mechanism, conveying mechanism, detection mechanism and placement mechanism, realize the automatic feeding to the battery piece to material loading in-process has realized the automated inspection to the battery piece.
Further, the feeding mechanism comprises a rotating shaft driving mechanism, a rotating shaft, a first conveying part and a second conveying part; the first conveying part and the second conveying part are connected to the rotating shaft and positioned on two sides of the rotating shaft, and one or two picking parts are respectively arranged on the first conveying part and the second conveying part; the power output end of the rotating shaft driving mechanism is connected with the rotating shaft, the rotating shaft driving mechanism drives the rotating shaft to rotate so as to drive the first carrying part and the second carrying part to synchronously rotate, and when the first carrying part rotates to the position above the battery storage mechanism, the second carrying part rotates to the position above the feeding end of the conveying mechanism.
Through optimizing the setting to feed mechanism, realized the rotatory material loading to the battery piece to material loading efficiency has been promoted.
Further, the battery piece feeding device also comprises a battery storage mechanism, and the feeding mechanism is configured to move between the battery storage mechanism and the feeding end of the conveying mechanism so as to pick up and place one or two battery pieces in the battery storage mechanism on the conveying mechanism.
Through setting up battery storage mechanism, made things convenient for getting of feed mechanism to the material loading efficiency of battery piece has been promoted.
Furthermore, the battery piece series welding device comprises a welding strip feeding mechanism, a welding conveying belt and a welding mechanism; the welding strip feeding mechanism is matched with the battery piece feeding device, and a plurality of groups of welding strips and a plurality of battery pieces are stacked on the welding conveying belt according to a preset sequence; the welding conveyer belt is used for conveying the stacked battery plates and the multiple groups of welding belts to the welding mechanism; the welding mechanism is used for welding the stacked battery pieces and the multiple groups of welding strips to form a battery string.
Through the cooperation of the welding conveyer belt, the welding belt feeding mechanism, the welding mechanism and the battery piece feeding device, the automatic feeding of the battery pieces and the welding belt and the automatic welding of the battery strings are realized.
Further, the battery string typesetting device comprises a feeding conveyer belt, a typesetting bearing platform, a tidying mechanism, a detection mechanism and a carrying mechanism; the detection mechanism is positioned above or below the feeding conveying belt and is configured to detect the battery strings on the feeding conveying belt; the conveying mechanism is configured to move between the feeding conveying belt and the arranging mechanism, so that qualified battery strings detected by the detection mechanism on the feeding conveying belt are conveyed to the arranging mechanism and are arranged by the arranging mechanism; the carrying mechanism is also configured to move between the regulating mechanism and the typesetting bearing platform so as to carry the battery strings regulated on the regulating mechanism to the typesetting bearing platform for typesetting to obtain a battery string group.
Through the cooperation of the typesetting bearing platform, the feeding conveying belt, the arranging mechanism, the detecting mechanism and the carrying mechanism, the battery strings are detected and arranged while the typesetting of the battery strings is realized, so that the production efficiency of the solar cell panel is obviously improved, and the production cost is reduced.
Further, the battery string that carries on the material loading conveyer belt includes two types of battery strings, and battery string composing device still includes two recovery platforms, and two recovery platforms set up in the side of material loading conveyer belt, and transport mechanism still is configured to and removes between material loading conveyer belt and two recovery platforms to carry two types of battery strings that detect unqualifiedly through detection mechanism on the material loading conveyer belt to two recovery platforms respectively.
Through setting up two recovery platforms, realized retrieving the classification of two types of battery cluster that detect unqualified.
Furthermore, the battery string welding device comprises a battery string bearing device, an interconnection strip unreeling device, an interconnection strip processing device and a first placing and welding module; the battery string group bearing device is used for bearing the battery string group; the interconnection strip unwinding device is positioned on one side of the battery string group bearing device and is used for bearing an interconnection strip material roll; the interconnection strip processing device is arranged at the discharge end of the interconnection strip unwinding device and is used for drawing the interconnection strips out of the interconnection strip material roll and cutting the interconnection strips into a first preset length; the first welding module of placing sets up to the extending direction reciprocating motion at battery cluster group carrier for pick up at least one interconnection strip that interconnection strip processing apparatus cut and obtained, and lay perpendicularly to the corresponding position between the head and the afterbody of the battery cluster group that battery cluster group carrier bore at the interval in proper order, lay on the interconnection strip of laying on the battery cluster group and span on two at least battery strings in the battery cluster group, place the welding module and still weld the interconnection strip of laying on the battery cluster group.
Through setting up battery cluster and bearing device, interconnection strip unwinding device, interconnection strip processing apparatus and first placing the welding module, can accomplish welding interconnection strip on battery cluster voluntarily, production efficiency is high to can guarantee the welding quality of interconnection strip.
Furthermore, the battery string welding device is also used for welding bus bars at two ends of the battery string; the battery string welding device also comprises a bus bar unreeling device and a bus bar processing device; the bus bar unreeling device is positioned on one side of the battery string bearing device and is used for bearing a bus bar material roll; the bus bar processing device is arranged at the discharge end of the bus bar unreeling device and used for drawing out a bus bar from a bus bar material roll and cutting the bus bar into a second preset length; the first placing and welding module carries the bus bars from the bus bar processing device to the head end and the tail end of the battery string group, and welds the bus bars to the battery string group; alternatively, the welding device further comprises a second placing welding module which carries the bus bars from the bus bar processing device to the head end and the tail end of the battery string group and welds the bus bars to the battery string group.
Through setting up busbar welding set, can weld the busbar on the battery cluster that has welded the interconnection bar, improve the compactness of production rhythm.
Furthermore, the battery piece series welding typesetting equipment also comprises a battery pack assembling device, wherein the battery pack assembling device is positioned at the subsequent station of the battery pack welding device and is used for assembling the battery pack into a battery pack; the battery component assembling device comprises a bearing plate and a carrying mechanism; the bearing plate is used for bearing a plurality of groups of battery string sets to be assembled, and the carrying mechanism is used for carrying the battery string sets to the bearing plate from the battery string set welding device.
Through setting up battery pack assembly device, can assemble battery pack nearby, further improve the production efficiency of equipment.
Drawings
Fig. 1 is a schematic structural diagram of an alternative embodiment of the series welding and typesetting device for battery plates according to the invention.
Fig. 2 is a schematic structural diagram of a battery sheet feeding device in an embodiment of the invention.
Fig. 3 is a schematic structural view of a battery sheet feeding apparatus according to another embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a feeding mechanism in a battery pack feeding apparatus according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a cell series welding device in one embodiment of the invention.
Fig. 6 is a schematic structural diagram of a battery string layout apparatus according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of a battery string welding apparatus according to an embodiment of the present invention.
In fig. 1 to 7, the battery pack layout equipment includes a battery sheet series welding layout device 1, a
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
The invention relates to a battery piece series welding typesetting device which is used for manufacturing battery pieces into a battery series group.
Fig. 1 is a schematic structural diagram of an alternative embodiment of the series welding and typesetting device for battery plates according to the invention.
The battery piece series welding typesetting equipment 1 at least comprises a battery piece feeding device, a battery piece series welding device, a battery
The battery piece feeding device is used for conveying a plurality of battery pieces to the battery piece series welding device; the battery piece series welding device is positioned at the subsequent station of the battery piece feeding device and is used for stacking a plurality of battery pieces conveyed by the battery piece feeding device and a plurality of groups of welding strips according to a preset sequence and welding the battery pieces into a battery string; the battery
By arranging the cell piece feeding device, the cell piece serial welding device, the cell
Optionally, the cell string welding typesetting apparatus 1 further includes a cell
By providing the battery
Fig. 2 shows an alternative embodiment of the battery sheet feeding apparatus according to the present invention.
The automatic detection device aims to solve the technical problem that the automatic detection of the battery piece cannot be realized in the loading process of the battery piece loading device in the prior art. The invention provides a battery piece feeding device, and the embodiment of the battery piece feeding device provided by the invention is described in detail below with reference to fig. 2 to 4.
The battery piece feeding device provided by the invention at least comprises a feeding sub-device which can independently complete the feeding of the battery pieces. As shown in fig. 2, in some embodiments, the battery sheet feeding apparatus of the present invention includes only one feeding sub-apparatus. As shown in fig. 3, in other embodiments, the battery piece feeding device in the present invention includes two feeding sub-devices arranged side by side, and the two feeding sub-devices can achieve parallel feeding, so as to improve the feeding efficiency of the battery piece.
With continued reference to fig. 2 and 3, the feeding sub-device includes a
The
The detection mechanism is located at the side of the
The
It can be seen that, through the cooperation of the
Optionally, the battery piece feeding device of the present invention further includes a recycling storage mechanism, and the
Optionally, the battery piece feeding device of the present invention further comprises a
As shown in fig. 3, when the battery sheet feeding device includes two feeding sub-devices, one
In some embodiments, the battery pieces to be loaded are all of the same type, for example, the battery pieces to be loaded are all right-angle battery pieces, at this time, the
It should be noted that: in practical implementation, the
In other embodiments, the battery pieces to be loaded comprise two different types, such as two types of right-angle battery pieces and chamfered battery pieces, in these embodiments, in order to realize the classified storage and loading of the two types of battery pieces, as shown in fig. 2 and 3, the
In these embodiments, the
The
As shown in fig. 4, in some embodiments, the
So set up, can realize the rotatory material loading to the battery piece to promote material loading efficiency. For example, as shown in fig. 4, when the picking part on the second carrying
In the
Of course, in other embodiments, two picking portions may be disposed on the first conveying
Optionally, the first conveying
Set up conveying mechanism into step mechanism, can realize the marching type transmission to the battery piece, promptly: and each time the driving part of the conveying mechanism drives once, the conveying mechanism carries the battery piece to move forwards for a preset distance and stays for a preset time till the driving part drives the next time. When the conveying mechanism is in the stop time period, the
The battery piece feeding device in the embodiment of the invention can be applied to a battery piece series welding device to feed battery pieces to be welded onto a welding conveying belt of the series welding device. In some embodiments, the
Since the battery string is formed by sequentially welding a predetermined number of battery pieces, the battery piece feeding device needs to sequentially convey and stack the predetermined number of battery pieces onto the welding conveying line. As described above, when the battery sheet feeding device in the embodiment of the present invention is used to feed battery sheets, the unqualified battery sheets on the conveying
Based on the above consideration, in the process of feeding the battery piece, when the
Specifically, in some embodiments, the battery sheet feeding apparatus of the present invention comprises the following steps: the
In some series welding embodiments, the battery pieces to be welded include right-angle battery pieces and chamfered battery pieces, and in order to realize the classified feeding of the two types of battery pieces, the conveying
Since different types of battery pieces cannot be welded into the same battery string. To prevent mixing, the
In the process of carrying and stacking the right-angle battery plates, the second conveying
When the chamfered battery pieces need to be stacked, the first conveying
Fig. 5 shows an alternative embodiment of the series welding device for battery plates in the present invention.
As shown in fig. 5, the cell serial welding apparatus includes a solder ribbon feeding mechanism (not shown), a
Through the cooperation of the
Optionally, in order to improve the welding efficiency, the
In some embodiments, one set of
Fig. 6 shows an alternative embodiment of the battery
Referring to fig. 6, the battery
The feeding conveyor belt is configured to convey a battery string to be welded. Optionally, the battery string feeding conveyor belt comprises a first
The detection mechanism is located the top or below of material loading conveyer belt, and detection mechanism is configured to detect the battery cluster on the material loading conveyer belt.
The conveying mechanism is configured to move between the feeding conveyor belt and the arranging
The carrying mechanism is also configured to move between the arranging
Therefore, through the cooperation of the
In order to recover the battery strings of the battery strings which are detected to be unqualified, the battery piece string typesetting device provided by the invention optionally further comprises a recovery platform for recovering the battery strings which are detected to be unqualified by the detection mechanism on the feeding conveyer belt.
In some embodiments, the battery strings conveyed on the feeding conveyor belt are all the same battery strings, that is, the battery string group is composed of the same battery strings. In these embodiments, only one recovery platform is provided. This recovery platform sets up in the side of material loading conveyer belt, and transport mechanism still is configured to move between material loading conveyer belt and this recovery platform to detect unqualified battery cluster to this receipts platform through detection mechanism on with the material loading conveyer belt on, thereby realize the recovery to detecting unqualified battery cluster.
In other embodiments, the batteries conveyed on the feeding conveyor belt comprise two different types of battery strings, namely a first type of battery string and a second type of battery string, namely, a battery string group is composed of the first type of battery string and the second type of battery string. In these embodiments, as shown in fig. 1, two recycling platforms are provided, namely a
In these embodiments, the carrying mechanism is further configured to move between the feeding conveyor belt and the two recycling platforms to carry the first type battery strings and the second type battery strings that are detected to be unqualified by the detection mechanism on the feeding conveyor belt to the corresponding recycling platforms respectively, so as to realize the classified recycling and storage of the two types of battery strings that are detected to be unqualified.
When the number of the two types of battery strings is equal, namely the battery string group is composed of the first type of battery strings and the second type of battery strings which are the same in number, the first type of battery strings and the second type of battery strings are loaded alternately in the typesetting process, and the loading waiting condition does not exist generally. And when the two types of battery strings are not equal in number, namely the battery string group is composed of the first type of battery strings and the second type of battery strings, and the number of the first type of battery strings is more than that of the second type of battery strings. In this case, in the typesetting process, if the current second-type battery strings are recovered due to unqualified detection, the second-type battery strings are in short supply. At this time, the first battery string qualified in detection needs to be cached to wait for the subsequent feeding of the second battery string, so that the number of the two battery strings qualified in detection is ensured to be matched, and a battery string group is formed by typesetting.
In view of the above, optionally, the battery
The carrying mechanism is also configured to move between the
In some embodiments, the first type of battery string is a chamfered battery string, the second type of battery string is a right-angle battery string, each set of the arranged battery string sets includes two chamfered battery strings and one right-angle battery string located between the two chamfered battery strings, and the
Optionally, the battery string feeding conveyor belts include a first
When the battery string group to be typeset includes the first-type battery strings and the second-type battery strings, to prevent mixing, the first
The invention also provides a battery string typesetting method, which is used for typesetting a plurality of battery strings into a battery string group, and the battery string typesetting method comprises the following steps: detecting a battery string conveyed by feeding; arranging the qualified battery strings; and carrying the battery string after the arrangement to a typesetting station for typesetting to obtain a battery string group.
The method for typesetting the cell strings realizes the detection and the arrangement of the cell strings while realizing the typesetting of the cell strings, thereby obviously improving the production efficiency of the solar cell panel and reducing the production cost.
Of course, the battery string typesetting method provided by the present invention can be implemented by using the battery
Optionally, the battery string layout method further includes recovering the battery strings that are detected to be unqualified. When the battery strings conveyed by the feeding are the same battery strings, uniformly recovering and storing the battery strings which are detected to be unqualified; and when the battery strings conveyed by the feeding are two types of battery strings, the battery strings which are detected to be unqualified are classified and recycled.
In some embodiments, the battery string set after the typesetting is completed is composed of two types of battery strings, and the number of the two types of battery strings is not equal, for example, the number of the first type of battery string is greater than the number of the second type of battery string.
In some embodiments, the first type of battery strings are chamfered battery strings, the second type of battery strings are right-angle battery strings, each set of battery strings after the composition is completed includes two chamfered battery strings and one right-angle battery string, and the battery strings after the composition is completed are transported to a composition station for composition, including: arranging two strings of chamfered battery strings in the same battery string group in the same direction; and arranging the right-angle battery strings in the battery string group in the same group between the two chamfered battery strings in the battery string group in the same group.
Fig. 7 is a schematic diagram of an alternative embodiment of a battery
The battery
According to the invention, by arranging the battery string
Alternatively, the interconnection
The interconnection
Optionally, the battery
The bus
The bus bar can be transported and welded in two ways.
First, a set of first
Second, a set of second
By arranging the bus
Optionally, the first placing and
The
Alternatively, the bus
The bus
The invention also discloses a welding method for welding the interconnection bars and/or the bus bars on the battery string group.
The welding method comprises the following steps: composing at least two strings of battery strings in parallel into a
Before welding the interconnection bars on the battery string set 700, the step of typesetting the battery string set 700 and the step of manufacturing the interconnection bars are set, so that the process can be optimized, and the welding efficiency can be improved.
Optionally, when the predetermined number is one, cutting the interconnection bar of a predetermined number first predetermined length comprises: drawing the interconnecting strip from the interconnecting strip roll; and cutting the extracted interconnection strip into a first preset length to obtain an interconnection strip.
When the interconnecting strips are manufactured, the steps of drawing and cutting the interconnecting strips are completed nearby, and the production process can be further optimized.
Optionally, when the predetermined number is at least two, cutting at least one interconnection strip of a first predetermined length, comprising: drawing the interconnecting strip from the interconnecting strip roll; cutting the extracted interconnection strip into a first preset length to obtain an interconnection strip; the step of drawing the interconnection strips from the reel of interconnection strips is continued to obtain at least two interconnection strips.
When the interconnecting strips are manufactured, the steps of drawing and cutting the interconnecting strips are completed nearby, and the production process can be further optimized.
Optionally, before or after the interconnection bars laid on the
After the interconnection bars are welded on the battery string set 700, a bus bar welding procedure is added, so that bus bar welding can be further completed, and the production efficiency is improved.
Optionally, cutting two bus bars of a second predetermined length comprises: drawing the bus bar from the bus bar roll; cutting the drawn bus bar into a second preset length to obtain a single bus bar; and continuously drawing the bus bar out of the bus bar material roll, and cutting the drawn bus bar into a second preset length to obtain a second bus bar with a second preset length.
When the bus bar is manufactured, the traction and cutting steps of the bus bar are completed nearby, and the production process can be further optimized.
The invention has been described above with a certain degree of particularity. It will be understood by those of ordinary skill in the art that the description of the embodiments is merely exemplary and that all changes that come within the true spirit and scope of the invention are desired to be protected. The scope of the invention is defined by the appended claims rather than by the foregoing description of the embodiments.
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