Self-crawling device in pipeline
阅读说明:本技术 管道内自爬行装置 (Self-crawling device in pipeline ) 是由 王维斌 朱子东 王洪志 党娜 于 2019-08-21 设计创作,主要内容包括:本公开关于一种管道内自爬行装置,属于管道检修技术领域。该装置通过在运动单元的顶壁上分别设置转动件和套筒,转动件的端部设置可转动的辅助轮,套筒的端部通过推杆和弹性件连接在转动件上,使得推杆的端部可伸缩地连接在套筒内。弹性件在套筒内保持拉伸的状态,产生的弹力通过推杆间接传递给转动件,使转动件的端部有向远离运动单元的方向旋转的趋势。在将该装置应用于管道内部时,在管壁上出现诸如凹陷或凸起等较大缺陷的位置,该辅助轮能够始终贴合管道的上壁,从而使管道的上壁通过辅助单元支撑运动单元,进而使运动单元在重心偏移的情况下也不会翻车。(The utility model discloses a from device of crawling in pipeline belongs to pipeline maintenance technical field. The device sets up rotation piece and sleeve respectively through on the roof of motion unit, and the tip that rotates the piece sets up rotatable auxiliary wheel, and telescopic tip passes through the push rod and elastic component connects on rotating the piece for the tip telescopically of push rod is connected in the sleeve. The elastic element is kept in a stretched state in the sleeve, and the generated elastic force is indirectly transmitted to the rotating element through the push rod, so that the end part of the rotating element has a tendency of rotating in a direction away from the moving unit. When the device is applied to the interior of a pipeline, the auxiliary wheel can be always attached to the upper wall of the pipeline at the position where a large defect such as a recess or a bulge occurs on the pipe wall, so that the upper wall of the pipeline supports the movement unit through the auxiliary unit, and the movement unit cannot turn over under the condition of gravity center deviation.)
1. An in-duct self-crawling device, comprising: a movement unit (1) and a plurality of auxiliary units (2), the movement unit (1) comprising a driving unit (11) and a driven unit (12);
the driving unit (11) is connected with the driven unit (12), and the driving unit (11) is used for dragging the driven unit (12) to move in the pipeline;
the top ends of the driving unit (11) and the driven unit (12) are respectively provided with at least one auxiliary unit (2);
each of the auxiliary units (2) comprises: a rotating member (21), an auxiliary wheel (22), a push rod (23), a sleeve (24) and an elastic member (25);
the first end of the rotating piece (21) is rotatably connected to the top wall of the moving unit (1), and the auxiliary wheel (22) is rotatably connected to the second end of the rotating piece (21);
the bottom end of the sleeve (24) is rotatably connected to the top wall of the motion unit (1);
the first end of the push rod (23) is connected with the rotating piece (21), and the second end of the push rod (23) penetrates through a through hole in the top wall of the sleeve (24) and extends into the inner cavity of the sleeve (24);
the elastic piece (25) is sleeved on the push rod (23), and two ends of the elastic piece (25) are connected with the second end of the push rod (23) and the top wall of the sleeve (24) respectively.
2. The device according to claim 1, wherein the second end of the push rod (23) is provided with a stop collar (26), and one end of the elastic member (25) is connected to the stop collar (26).
3. The in-pipe self-crawling apparatus according to claim 1, characterized in that each said auxiliary unit (2) further comprises: a connecting block (27);
the bottom of the connecting block (27) is connected to the top wall of the motion unit (1);
be equipped with first through-hole on connecting block (27), the first of rotating piece (21) serve be equipped with the second through-hole of first through-hole adaptation, first through-hole with the second through-hole is connected through first pivot (38).
4. The in-pipe self-crawling apparatus according to claim 1, characterized in that said active unit (11) comprises: the device comprises a first shell (111), a power supply module (112), a control module (113), a motor (114) and a first wheel set (115);
the motor (114), the power supply module (112) and the control module (113) are all positioned in an inner cavity of the first shell (111), and the first wheel set (115) is connected to the bottom of the first shell (111);
the power module (112) is electrically coupled with the control module (113) and the motor (114), the control module (113) is used for controlling the motor (114) to rotate, and the motor (114) is used for driving the first wheel set (115) to rotate.
5. The in-pipe self-crawling apparatus according to claim 4, characterized in that said active unit (11) further comprises: an impact head (116);
the anti-collision head (116) is detachably connected to the first end face of the first shell (111);
the anti-collision head (116) is composed of a hemispherical section (1161) and a cylindrical section (1162), a first end face of the cylindrical section (162) is connected with a first end face of the first shell (111), and a second end face of the cylindrical section (1162) is connected with the hemispherical section (1161).
6. The in-pipe self-crawling apparatus according to claim 4, characterized in that said active unit (11) further comprises: a first mounting plate (117);
the cross section of the first mounting plate (117) is rectangular, and the first mounting plate is detachably connected to the second end face of the first shell (111) and used for connecting the driven unit (12).
7. The apparatus of claim 4, wherein the power module (112) comprises: a battery (1121);
the active unit (11) further comprises: a charging interface (118) and a power display screen (119);
the battery (1121) is electrically coupled with the charging interface (118) and the electric quantity display screen (119) respectively;
the battery (1121) is connected to a bottom plate of the first case (111);
the charging interface (118) and the electric quantity display screen (119) are connected to the outer wall of the first shell (111).
8. The apparatus of claim 4, wherein the control module (113) comprises: a signal receiver (1131) and a controller (1132);
the signal receiver (1131) and the controller (1132) are connected to a bottom plate of the first housing (111);
the signal receiver (1131) is connected with a remote control device through a cable, and is configured to receive a control signal transmitted by the remote control device, analyze the control signal, and send the analyzed signal to the controller (1132);
the controller (1132) is configured to control operation of the motor (114) based on the analytic signal.
9. The device according to claim 1, characterized in that the driven unit (12) comprises: a second housing (121) and a second wheel set (122);
the second wheel set (122) is connected to the bottom of the second shell (121), and the second wheel set (122) is used for driving the second shell (121) to move;
the self-crawling device in the pipeline further comprises: a universal joint (3);
and two ends of the universal joint (3) are respectively connected with the driving unit (11) and the driven unit (12).
10. The device according to claim 9, characterized in that the universal joint (3) comprises: the universal joint comprises a cross shaft, a first universal joint fork and a second universal joint fork;
the cross shaft comprises a first shaft and a second shaft which are perpendicular to each other, two ends of the first universal joint fork are rotatably connected to two ends of the first shaft, and two ends of the second universal joint fork are rotatably connected to two ends of the second shaft.
Technical Field
The utility model relates to a pipeline overhauls technical field, in particular to from crawling device in pipeline.
Background
Long distance transportation pipelines (e.g., pipelines for transporting oil and gas, sewer pipelines buried in the ground, etc.) are commonly long and require periodic maintenance, and personnel are not usually sent into the pipelines for inspection due to the possible residual transportation samples in the pipelines. Therefore, in the pipeline that needs to carry pipeline check out test set or other equipment from the device of crawling in the pipeline to get into the pipeline, the device of crawling drags pipeline check out test set to walk in the pipeline from the device of crawling in the pipeline to detect the pipeline.
The self-crawling device in the pipeline commonly used at present mainly comprises a driving section for providing power and a driven section for carrying detection equipment, wherein a pair of driving wheels are installed at the bottom of the driving section, a pair of driven wheels are installed at the bottom of the driven section, and the driving wheels and the driven wheels support the self-crawling device in the pipeline to keep the device balanced. After the device gets into the pipeline, the initiative section drags driven section to advance in the pipeline, and the pipeline check out test set that carries on the driven section detects the pipeline.
The external dimension of the self-crawling device in the existing pipeline is smaller than the internal diameter of the pipeline to be detected, and after the self-crawling device in the pipeline enters the pipeline, the position with a large defect on the pipe wall can generate the problem of gravity center offset; when the device walks to the position with a large bulge in the pipe wall, the position of a part of wheels is higher than that of other wheels, so that the gravity center of the device shifts, turns on the side in the pipeline, cannot continue to walk and is retained in the pipeline.
Disclosure of Invention
The embodiment of the disclosure provides a self-crawling device in a pipeline, which can solve the problem that the conventional self-crawling device in the pipeline is easy to shift in the center of gravity of the pipeline to cause side turning. The technical scheme is as follows:
the utility model provides a device of crawling certainly in pipeline which characterized in that, this device of crawling certainly in pipeline includes:
the device comprises a motion unit and a plurality of auxiliary units, wherein the motion unit comprises a driving unit and a driven unit;
the driving unit is connected with the driven unit and used for dragging the driven unit to move in the pipeline;
at least one auxiliary unit is respectively arranged at the top ends of the driving unit and the driven unit;
each of the auxiliary units includes: the rotating part, the auxiliary wheel, the push rod, the sleeve and the elastic part;
the first end of the rotating part is rotatably connected to the top wall of the moving unit, and the auxiliary wheel is rotatably connected to the second end of the rotating part;
the bottom end of the sleeve is rotatably connected to the top wall of the motion unit;
the first end of the push rod is connected with the rotating piece, and the second end of the push rod penetrates through the through hole in the top wall of the sleeve and extends into the inner cavity of the sleeve;
the elastic piece is sleeved on the push rod, and two ends of the elastic piece are respectively connected with the second end of the push rod piece and the top wall of the sleeve.
In a possible design, a limit ring is disposed on the second end of the push rod, and one end of the elastic member is connected to the limit ring.
In one possible design, each of the auxiliary units further comprises: connecting blocks;
the bottom of the connecting block is connected to the top wall of the motion unit;
the connecting block is provided with a first through hole, the first end of the rotating piece is provided with a second through hole matched with the first through hole, and the first through hole and the second through hole are connected through the first rotating shaft.
In one possible design, the active cell includes: the device comprises a first shell, a power supply module, a control module, a motor and a first wheel set;
the motor, the power module and the control module are all positioned in the inner cavity of the first shell, and the first wheel set is connected to the bottom of the first shell;
the power module is electrically coupled with the control module and the motor respectively, the control module is used for controlling the motor to rotate, and the motor is used for driving the first wheel set to rotate.
In one possible design, the active unit further includes: a crash head;
the anti-collision head is detachably connected to the first end surface of the first shell;
the anti-collision head is composed of a hemispherical section and a cylindrical section, a first end face of the cylindrical section is connected with a first end face of the first shell, and a second end face of the cylindrical section is connected with the hemispherical section.
In one possible design, the active unit further includes: a first mounting plate;
the first mounting plate is rectangular in cross section, detachably connected to the second end face of the first shell and used for being connected with the driven unit.
In one possible design, the power module includes: a battery;
the active unit further includes: the charging interface and the electric quantity display screen are arranged;
the battery is electrically coupled with the charging interface and the electric quantity display screen respectively;
the battery is connected to the bottom plate of the first shell;
the interface that charges and this electric quantity display screen are connected on the outer wall of this first casing.
In one possible design, the control module includes: a signal receiver and a controller;
the signal receiver and the controller are connected to the bottom plate of the first shell;
the signal receiver is connected with the remote control equipment through a cable and is used for receiving the control signal transmitted by the remote control equipment, analyzing the control signal and sending the analyzed signal to the controller;
the controller is used for controlling the operation of the motor based on the analysis signal.
In one possible design, the slave unit comprises: a second housing and a second wheel set;
the second wheel set is connected to the bottom of the second shell and used for driving the second shell to move;
this device of crawling certainly in pipeline still includes: a universal joint;
the two ends of the universal joint are respectively connected with the driving unit and the driven unit.
In one possible design, the universal joint comprises: the universal joint comprises a cross shaft, a first universal joint fork and a second universal joint fork;
the cross shaft comprises a first shaft and a second shaft which are perpendicular to each other, two ends of the first universal joint fork are rotatably connected to two ends of the first shaft, and two ends of the second universal joint fork are rotatably connected to two ends of the second shaft.
The top wall of the moving unit is respectively provided with a rotating part and a sleeve, the end part of the rotating part is provided with a rotatable auxiliary wheel, and the end part of the sleeve is connected to the rotating part through a push rod and an elastic part, so that the end part of the push rod is telescopically connected in the sleeve. The elastic element is kept in a stretched state in the sleeve, and the generated elastic force is indirectly transmitted to the rotating element through the push rod, so that the end part of the rotating element has a tendency of rotating in a direction away from the moving unit. When the device is applied to the interior of a pipeline, the auxiliary wheel can be always attached to the upper wall of the pipeline at the position where a large defect such as a recess or a bulge occurs on the pipe wall, so that the upper wall of the pipeline supports the movement unit through the auxiliary unit, and the movement unit cannot turn over under the condition of gravity center deviation.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present disclosure, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a self-crawling device in a pipeline according to an embodiment of the present disclosure;
fig. 2 is a schematic structural diagram of an auxiliary unit provided in the embodiment of the present disclosure;
fig. 3 is a schematic view of an internal structure of a self-crawling device in a pipeline according to an embodiment of the disclosure.
The various reference numbers in the drawings are illustrated below:
1-a motion unit;
11-an active cell;
111-a first housing;
1111-ball seat;
112-a power supply module;
1121-a battery;
113-a control module;
1131-signal receiver, 1132-controller;
114-a motor;
1141-reduction box;
11411-first gear, 11412-second gear;
115-a first wheel set;
1151-a first bearing, 1152-a second rotating shaft and 1153-a driving wheel;
116-crash head;
1161-hemispherical section, 1162-cylindrical section;
117-first mounting plate;
118-a charging interface;
119-electric quantity display screen;
12-a slave unit;
121-a second housing;
122-a second wheel set;
1221-second bearing, 1222-third shaft, 1223-driven wheel;
123-a second mounting plate;
2-an auxiliary unit;
21-a rotating member;
22-an auxiliary wheel;
23-a push rod;
24-a sleeve;
241-connecting rod, 242-ball;
25-an elastic member;
26-a stop collar;
27-connecting blocks;
28-a first shaft;
3-universal joint.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a self-crawling apparatus in a pipeline according to an embodiment of the present disclosure, please refer to fig. 1, the self-crawling apparatus in a pipeline includes: a motion unit 1 and a plurality of auxiliary units 2, the motion unit 1 comprising a driving unit 11 and a driven unit 12; the driving unit 11 is connected with the driven unit 12, and the driving unit 11 is used for dragging the driven unit 12 to move in the pipeline; at least one auxiliary unit 2 is respectively arranged at the top ends of the driving unit 11 and the driven unit 12; each of the auxiliary units 2 includes: the rotation member 21, the auxiliary wheel 22, the push rod 23, the sleeve 24, and the elastic member 25; a first end of the rotating member 21 is rotatably connected to the top wall of the moving unit 1, and the auxiliary wheel 22 is rotatably connected to a second end of the rotating member 21; the bottom end of the sleeve 24 is rotatably connected to the top wall of the moving unit 1; the first end of the push rod 23 is connected with the rotating part 21, and the second end of the push rod 23 passes through the through hole on the top wall of the sleeve 24 and extends into the inner cavity of the sleeve 24; the elastic member 25 is sleeved on the push rod 23, and two ends of the elastic member 25 are respectively connected with the second end of the push rod 23 and the top wall of the sleeve 24.
The working principle of the self-crawling device in the pipeline provided by the embodiment of the disclosure is detailed as follows:
before the self-crawling apparatus in the pipeline is put into the pipeline, the second end of the rotating
When the self-crawling device in the pipeline is placed in the pipeline, the stretched
By providing the
Fig. 2 is a schematic structural view of an auxiliary unit according to an embodiment of the present disclosure, please refer to fig. 2, in a possible design, a connecting rod 241 is disposed at the bottom end of the
The ball seat 1111 is a cube, a semi-spherical opening is formed in the upper wall of the ball seat 1111, the opening is slightly smaller than the maximum outer diameter of the ball 242, the ball 242 can rotate freely in the ball seat 1111, and the connecting rod 241 is connected with the bottom end of the
In a possible design, a stop ring 26 is provided on the second end of the push rod 23, and one end of the
The limiting ring 26 is a circular thin plate, a circular hole adapted to the push rod 23 is formed in the middle of the limiting ring 26, the second end of the push rod 23 is indirectly connected with the
The other end of the
In one possible design, each of the
Wherein, this connecting
Fig. 3 is a schematic diagram of an internal structure of a self-crawling apparatus in a pipeline according to an embodiment of the present disclosure, please refer to fig. 3, in a possible design, the
Wherein, this
The
In one possible design, the
The anti-collision head 16 may be made of a shock-absorbing material (e.g., a rubber-fiber composite material), the
In one possible design, the
Wherein the first mounting
In one possible design, the
The
Based on the electric quantity, it can be determined whether the
In one possible design, the
The
Further, in one possible design, the
The
In one possible design, the
Wherein, this
The weight of this
In one possible design, the
Wherein the
All the above optional technical solutions may be combined arbitrarily to form the optional embodiments of the present disclosure, and are not described herein again.
By providing the
Further, the
The above description is only exemplary of the present disclosure and is not intended to limit the present disclosure, so that any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure should be included in the scope of the present disclosure.
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