阅读说明：本技术 一种多驱动单元自动切换装置 (Automatic switching device for multiple driving units ) 是由 徐非骏 郑传荣 王贺 李旺 张腊梅 何张强 桑青华 张瑞珏 吴后平 邱建朋 周杨 于 2019-08-29 设计创作，主要内容包括：本发明公开一种多驱动单元自动切换装置,包括末级输出齿轮、可控齿轮箱、切换驱动机构、至少两个驱动单元；可控齿轮箱包括箱体、输出轴、若干输入轴、可滑动齿轮、若干齿轮；输出轴、输入轴、可滑动齿轮、齿轮均设置在箱体内,齿轮和输入轴一一对应设置,驱动单元和输入轴一一对应设置,各齿轮设置位置均不相同,可滑动齿轮设置在输出轴上,且可滑动齿轮可沿输出轴移动,可滑动齿轮可分别与各齿轮啮合传动,末级输出齿轮设置在输出轴上,切换驱动机构与可滑动齿轮配合设置；本发明结构简单实用,可快速实现系统驱动单元的切换,避免单个驱动单元故障时,影响雷达系统任务执行、提高雷达系统的运行可靠性。(The invention discloses an automatic switching device of multiple driving units, which comprises a final-stage output gear, a controllable gear box, a switching driving mechanism and at least two driving units, wherein the final-stage output gear is connected with the controllable gear box; the controllable gear box comprises a box body, an output shaft, a plurality of input shafts, a slidable gear and a plurality of gears; the output shaft, the input shaft, the slidable gear and the gears are all arranged in the box body, the gears and the input shaft are arranged in a one-to-one correspondence mode, the driving units and the input shafts are arranged in a one-to-one correspondence mode, the arrangement positions of the gears are different, the slidable gear is arranged on the output shaft and can move along the output shaft, the slidable gear can be respectively in meshing transmission with the gears, the final-stage output gear is arranged on the output shaft, and the switching driving mechanism and the slidable gear are arranged in a matched mode; the invention has simple and practical structure, can quickly realize the switching of the system driving units, avoids influencing the task execution of the radar system when a single driving unit fails, and improves the operational reliability of the radar system.)

1. The automatic switching device of the multiple driving units is characterized by comprising a final-stage output gear, a controllable gear box, a switching driving mechanism and at least two driving units; the controllable gear box comprises a box body, an output shaft, a plurality of input shafts, a slidable gear and a plurality of gears; the output shaft, the input shaft, the slidable gear and the gear are all arranged in the box body, the gear and the input shaft are arranged in a one-to-one correspondence mode, the driving unit and the input shaft are arranged in a one-to-one correspondence mode, the arrangement positions of the gears are different, the slidable gear is arranged on the output shaft and can move along the output shaft, the slidable gear can be respectively in meshing transmission with the gears, the last-stage output gear is arranged on the output shaft, the switching driving mechanism is matched with the slidable gear, and the position of the slidable gear on the output shaft can be adjusted through the switching driving mechanism.

2. The automatic switching device of multiple drive units according to claim 1, wherein the housing comprises a housing, a cover plate, and a bearing end cap, the housing and the cover plate form a housing body, the input shaft is mounted in the housing through an input shaft sleeve, an input bearing, and the bearing end cap, the input shaft sleeve and the input bearing are both sleeved on the input shaft, and the shaft sleeve fixes the position of the gear on the corresponding output shaft.

3. The automatic switching device of multiple drive units according to claim 2, wherein the output shaft is disposed in the box body through an output shaft sleeve and an output bearing, the output shaft sleeve and the output bearing are both sleeved on the output shaft, and the slidable gear is connected with the output shaft through a sliding key.

4. The automatic switching device of multiple drive units according to claim 3, wherein a rotary seal ring is provided at a position where said output shaft protrudes from said case.

5. The automatic switching device of claim 3, wherein the cover plate and the bearing end cap are coated with a gasket-free adhesive.

6. The automatic switching device of multi drive unit according to claim 1, wherein said switching driving mechanism comprises a mounting frame, a sliding shaft, a stopper, a shift fork; the sliding shaft is arranged in the sliding groove of the mounting frame, and the shifting fork is fixedly arranged on the sliding shaft and can slide along with the sliding shaft; the braking part is fixedly installed at the lower end of the installation frame, the braking part is connected with the sliding shaft, the braking part drives the sliding shaft to move, and the shifting fork extends into the controllable gear box through a square hole in the side face of the shell of the controllable gear box and is clamped on the sliding gear.

7. The automatic switching device of multiple driving units as claimed in claim 6, wherein said braking member is an electric push rod, and said electric push rod extends and retracts to drive said sliding shaft to move.

8. The automatic switching apparatus of multiple drive units as claimed in claim 6, wherein two proximity switches for detecting the position of the shift fork are installed on the mounting bracket.

9. The automatic switching device of multiple drive units according to claim 6, wherein a sliding seal ring is installed at a position where the sliding shaft protrudes from the mounting bracket.

10. The automatic switching device of claim 1, wherein the driving unit comprises a motor and a reducer, the motor is fixedly mounted at the tail of the reducer, and the output shaft of the motor is connected with the input shaft of the reducer through a key.

Technical Field

The invention relates to the technical field of radar rotary tables, in particular to an automatic switching device for multiple driving units.

Background

The unattended radar is widely arranged in high-altitude plateau areas, remote sea island reefs and other areas where people are difficult to stay for a long time, and has high requirements on reliability and fault self-repairing capacity of a radar turntable.

The driving unit is a core electromechanical component of the rotary table, and the reliability of the rotary table is directly determined due to the fact that the driving unit continuously works for a long time and the probability of failure is high. The double-drive units based on the overrunning clutch are mutually backup technologies, so that the reliability of the rotary table is effectively improved, but the reliability is limited by the working principle of the overrunning clutch, the drive units only can control the rotary table to rotate in a single direction, and the rotary table cannot be decelerated, so that the rotating speed of the rotary table cannot be accurately controlled particularly under the condition that driving forces such as wind load and the like act on an antenna, and the emergency braking and the positioning stop of the rotary table cannot be realized, so that the performance of the radar rotary table is reduced to a certain extent, and certain potential safety hazards exist in practical use.

In view of the above-mentioned drawbacks, the inventors of the present invention have finally obtained the present invention through a long period of research and practice.

Disclosure of Invention

In order to solve the technical defects, the invention adopts the technical scheme that the automatic switching device of the multiple driving units comprises a final-stage output gear, a controllable gear box, a switching driving mechanism and at least two driving units; the controllable gear box comprises a box body, an output shaft, a plurality of input shafts, a slidable gear and a plurality of gears; the output shaft, the input shaft, the slidable gear and the gear are all arranged in the box body, the gear and the input shaft are arranged in a one-to-one correspondence mode, the driving unit and the input shaft are arranged in a one-to-one correspondence mode, the arrangement positions of the gears are different, the slidable gear is arranged on the output shaft and can move along the output shaft, the slidable gear can be respectively in meshing transmission with the gears, the last-stage output gear is arranged on the output shaft, the switching driving mechanism is matched with the slidable gear, and the position of the slidable gear on the output shaft can be adjusted through the switching driving mechanism.

Preferably, the box body comprises a shell, a cover plate and a bearing end cover, the shell and the cover plate form a box body main body, the input shaft is installed in the box body through an input shaft sleeve, an input bearing and the bearing end cover, the input shaft sleeve and the input bearing are both sleeved on the input shaft, and the shaft sleeve fixes the position of the gear corresponding to the output shaft.

Preferably, the output shaft is arranged in the box body through an output shaft sleeve and an output bearing, the output shaft sleeve and the output bearing are both sleeved on the output shaft, and the slidable gear is connected with the output shaft through a sliding key.

Preferably, a rotary sealing ring is arranged at the position where the output shaft extends out of the box body.

Preferably, the installation positions of the cover plate and the bearing end cover are coated with gasket-free glue.

Preferably, the switching driving mechanism comprises a mounting frame, a sliding shaft, a braking part and a shifting fork; the sliding shaft is arranged in the sliding groove of the mounting frame, and the shifting fork is fixedly arranged on the sliding shaft and can slide along with the sliding shaft; the braking part is fixedly installed at the lower end of the installation frame, the braking part is connected with the sliding shaft, the braking part drives the sliding shaft to move, and the shifting fork extends into the controllable gear box through a square hole in the side face of the shell of the controllable gear box and is clamped on the sliding gear.

Preferably, the braking member is an electric push rod, and the electric push rod stretches and retracts to drive the sliding shaft to move.

Preferably, the mounting frame is provided with two proximity switches, and the proximity switches are used for detecting the positions of the shifting forks.

Preferably, a sliding seal ring is mounted at the position where the sliding shaft extends out of the mounting frame.

Preferably, the driving unit comprises a motor and a speed reducer, the motor is fixedly installed at the tail of the speed reducer, and the output shaft of the motor is connected with the input shaft of the speed reducer through a key.

Compared with the prior art, the invention has the beneficial effects that: the invention has simple and practical structure, can quickly realize the switching of the system driving units, avoids influencing the task execution of the radar system when a single driving unit fails and improves the operation reliability of the radar system; the two driving units are mutually independent, and the fault radar rotary table can be replaced and maintained under the condition that the radar rotary table does not stop rotating; the problems that the traditional radar rotary table based on the backup of the overrunning clutch and the dual-drive unit cannot accurately control the rotating speed of the rotary table and cannot utilize the drive unit to brake and position are solved.

Drawings

FIG. 1 is a structural view of the automatic switching apparatus of multiple driving units;

FIG. 2 is a structural cross-sectional view of the controllable gearbox;

FIG. 3 is a structural view of the switching drive mechanism;

fig. 4 is a structural view of the driving unit.

The figures in the drawings represent:

1-final output gear; 2-a controllable gearbox; 3-switching the driving mechanism; 4-a first drive unit; 5-a second drive unit; 21-a housing; 22-a cover plate; 23-a bearing end cap; 24-an output shaft; 25-a first input shaft; 26-a second input shaft; 27-a slidable gear; 28-a first gear; 29-a second gear; 31-a mounting frame; 32-a sliding shaft; 33-an electric push rod; 34-a shifting fork; 35-a proximity switch; 41-a motor; 42-reducer.

Detailed Description

The above and further features and advantages of the present invention are described in more detail below with reference to the accompanying drawings.

In this embodiment, a dual drive unit is used. As shown in fig. 1, fig. 1 is a structural view of the automatic switching apparatus of multiple driving units; the automatic switching device of the multiple driving units comprises a final-stage output gear 1, a controllable gear box 2, a switching driving mechanism 3, a first driving unit 4 and a second driving unit 5; the controllable gearbox 2 comprises a box, an output shaft 24, a first input shaft 25, a second input shaft 26, a slidable gear 27, a first gear 28, a second gear 29. The output shaft 24, the first input shaft 25, the second input shaft 26, the slidable gear 27, the first gear 28 and the second gear 29 are all disposed in the box, the first gear 28 is disposed on the first input shaft 25, the second gear 29 is disposed on the second input shaft 26, the first drive unit 4 is connected with the first input shaft 25, the second drive unit 5 is connected with the second input shaft 26, the first gear 28 and the second gear 29 are disposed at different positions, the slidable gear 27 is disposed on the output shaft 24 and is movable along the output shaft 24, the slidable gear 27 is respectively in meshing transmission with the first gear 28 and the second gear 29, the final output gear 1 is disposed on the output shaft 24, the switching drive mechanism 3 is disposed in cooperation with the slidable gear 27, the position of the slidable gear 27 on the output shaft 24 can be adjusted by the switching drive mechanism 3.

Specifically, the final output gear 1 is mounted on the output shaft 24 and is connected by a key; the switching driving mechanism 3 is fixedly installed on the side surface of the controllable gear box 2, a shifting fork on the switching driving mechanism 3 extends into the controllable gear box 2 through a square hole on the side surface of a shell of the controllable gear box 2 and is clamped on the slidable gear 27 on the output shaft 24 so as to shift the slidable gear 27 to a preset position, gear meshing with a gear on any input shaft in the controllable gear box 2 is realized, and power transmission switching between two input shafts of the controllable gear box 2 and the output shaft 24 is completed; the two driving units are respectively and fixedly installed at the input end of the controllable gear box 2, and the output shafts 24 of the two driving units are respectively connected with the input shaft of the controllable gear box 2 through keys.

As shown in fig. 2, fig. 2 is a structural sectional view of the controllable gearbox; the controllable gearbox 2 comprises a housing 21, a cover plate 22, a bearing end cover 23, an output shaft 24, a first input shaft 25, a second input shaft 26, a slidable gear 27, a first gear 28, a second gear 29.

Specifically, the casing 21 and the cover plate 22 are fixedly mounted together by screws to form a box body of the controllable gearbox 2; the first input shaft 25 is mounted in the box body through a first shaft sleeve, a set of angular contact bearings and the bearing end cover 23, the first output shaft 24 is provided with the first gear 28, the first gear 28 is in key connection with the first output shaft 24, and the first shaft sleeve fixes the position of the first gear 28 on the first output shaft 24; the second input shaft 26 is mounted in the box body through a second shaft sleeve, a set of angular contact bearings and the bearing end cover 23, the second input shaft 26 is provided with the second gear 29, the second gear 29 is connected with the second input shaft 26 through a key, and the second shaft sleeve fixes the position of the second gear 29 on the second output shaft 24.

Typically, the first gear 28 and the second gear 29 are staggered in height; the output shaft 24 is mounted in the box body through a third shaft sleeve and a set of angular contact bearings, the slidable gear 27 is arranged on the output shaft 24, the slidable gear 27 is connected with the output shaft 24 through a sliding key, and the slidable gear 27 can slide in a certain range along the axial direction of the output shaft 24; when the slidable gear 27 slides to the upper limit position, the slidable gear is completely meshed with the first gear 28, so that the power transmission between the first input shaft 25 and the output shaft 24 is realized; when the slidable gear 27 slides to the lower limit position, it is completely engaged with the second gear 29, so that the power transmission between the second input shaft 26 and the output shaft 24 is realized.

Preferably, a rotary sealing ring is arranged at the position where the output shaft 24 extends out of the box body, and the installation positions of the cover plate 22 and the bearing end cover 23 are coated with sealing gasket-free glue to ensure that the box body is integrally sealed.

As shown in fig. 3, fig. 3 is a structural view of the switching drive mechanism; the switching driving mechanism 3 comprises a mounting frame 31, a sliding shaft 32, an electric push rod 33, a shifting fork 34 and a proximity switch 35; the sliding shaft 32 is installed in a sliding groove of the mounting frame 31 and can freely slide in a certain range along the axial direction of the sliding groove; a sliding seal ring is arranged at the position where the sliding shaft 32 extends out of the mounting frame 31; the shifting fork 34 is fixedly arranged on the sliding shaft 32 through threads and can slide up and down along with the sliding shaft 32; the electric push rod 33 is fixedly installed at the lower end of the installation frame 31, the electric push rod 33 is connected with the sliding shaft 32 through a pin, and the electric push rod 33 stretches and retracts to drive the sliding shaft 32 to move upwards or downwards; the two proximity switches 35 are mounted on the mounting frame 31 and used for detecting the positions of the shifting forks 34 and judging power transmission paths in the controllable gear box 2.

As shown in fig. 4, fig. 4 is a structural view of the driving unit; the first driving unit 4 comprises a motor 41 and a speed reducer 42, the motor 41 is fixedly installed at the tail of the speed reducer 42, and an output shaft 24 of the motor 41 is connected with an input shaft of the speed reducer 42 through a key. In general, the second drive unit 5 is identical in composition to the first drive unit 4. The device needs to work in cooperation with a servo control system.

During normal work, a drive unit rotates, the gear that drive unit corresponds is kneaded with the gear on the main shaft, drive unit rotates and kneads through the gear and drives the main shaft and rotate, when this drive unit of work breaks down, the controller detects behind the drive unit that is working breaks down, send the instruction and give drive switching mechanism, drive switching mechanism drive unit motion, drive the slider motion, the slider drives the gear of main shaft and rises or descends, knead with the drive unit gear that originally did not participate in the kneading motion, the drive unit who breaks away from the trouble kneads the gear, judge whether to promote to target in place through the detection switch, the detection switch detects to target in place and stops driving motor work. The main gear is kneaded with an output gear of a driving unit during working, when the working driving unit breaks down, a controller detects the driving unit to break down, an instruction is sent to a switching driving mechanism, a motor of the switching driving mechanism rotates, the motor drives a push rod to move up and down after rotating, a shifting fork arranged at the tail end of the push rod drives a gear of a main transmission shaft to move up and down, the gear of the main transmission shaft is lifted or descended to be kneaded to the output gear of another driving unit, the ascending and descending position of the push rod is judged whether to be in place through a limit detection switch, and the motor of a switching mechanism is stopped to work after the push rod is in place.

Preferably, the following steps: the driving unit and the box body are both in screw connection, and the maintenance and the dismounting are convenient.

The invention provides a mutual backup technology of double drive units based on a controllable gear box 2, aiming at the problems of the prior technical scheme that the double drive units of a rotary table based on an overrunning clutch are mutually backed up, the two drive units are respectively connected with two input shafts of the controllable gear box 2, the drive unit for providing power and a power transmission route are determined by controlling the meshing of a sliding gear on an output shaft 24 and a fixedly-mounted gear on one input shaft through a switching drive mechanism 3, a proximity switch 35 is mounted on the switching drive mechanism 3, and the power transmission route in the controllable gear box 2 is judged.

The invention has simple and practical structure, can quickly realize the switching of the system driving units, avoids influencing the task execution of the radar system when a single driving unit fails and improves the operation reliability of the radar system; the two driving units are mutually independent, and the fault radar rotary table can be replaced and maintained under the condition that the radar rotary table does not stop rotating; the problems that the traditional radar rotary table based on the backup of the overrunning clutch and the dual-drive unit cannot accurately control the rotating speed of the rotary table and cannot utilize the drive unit to brake and position are solved.

The invention provides a controllable gear box 2 structure, which can be quickly switched to a standby unit when an execution driving unit fails, so that the continuous duty of a radar system is ensured; the fault driving unit can be replaced and maintained under the condition that the radar does not stop rotating, and the non-intermittent work of the radar system during troubleshooting and maintenance of the driving unit is realized; the switching driving unit is only electrified to work when the switching of the driving unit is executed, long-time electrification is not needed, and the service life and the reliability of the switching driving unit are improved; the device has all the performances and advantages of a single driving unit, and can accurately control the rotating speed, braking and positioning of the rotary table; the gearbox has function expandability, and the gearbox has the function of a gearbox by changing the speed ratio of the slidable gear 27 between the input shaft gear and the output shaft 24.

The foregoing is merely a preferred embodiment of the invention, which is intended to be illustrative and not limiting. It will be understood by those skilled in the art that various changes, modifications and equivalents may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.