阅读说明：本技术 卡簧透气膜焊接机及其操作方法 (Clamp spring breathable film welding machine and operation method thereof ) 是由 刘少军 周华国 廖建勇 于 2021-08-24 设计创作，主要内容包括：本发明提供了卡簧透气膜焊接机。该卡簧透气膜焊接机包括机架、用于将卡簧震动送料的送料组件、用于转移马达牙箱的移料组件、用于将送料组件内的卡簧转移至移料组件上的卡簧装配组件、用于对透气膜料带上料并冲压的透气膜上料组件、用于将透气膜上料组件内的透气膜转移至移料组件上的马达牙箱上并进行超声波焊接的透气膜装配焊接组件、用于对移料组件上马达牙箱端盖进行超声波焊接的超声波焊接机,其中,卡簧装配组件实现了更高效化地将卡簧装配至马达牙箱座内,透气膜组件能够高效率精准地将整条透气膜料带冲压成适配马达牙箱座的透气膜,从而提高了生产效率,节约人力成本。(The invention provides a welding machine for a clamp spring breathable film. This jump ring ventilated membrane welding machine includes the frame, a pay-off subassembly for inciting somebody to action jump ring vibrations pay-off, a material subassembly that moves for shifting motor tooth case, a jump ring assembly subassembly for shifting jump ring in the pay-off subassembly to on moving the material subassembly, a ventilated membrane material loading subassembly for going up material loading and punching press to the ventilated membrane material, a ventilated membrane assembly welding subassembly for going up and carrying out ultrasonic bonding with the ventilated membrane in the ventilated membrane material loading subassembly shifts the motor tooth case on the material subassembly, an ultrasonic welding machine for going up motor tooth case end cover to the material subassembly that moves carries out ultrasonic bonding, wherein, jump ring assembly subassembly has realized more efficiently and has assembled the jump ring to motor tooth case seat in, ventilated membrane subassembly can be high-efficient accurately with the ventilated membrane material area punching press become the ventilated membrane of adaptation motor tooth case seat, thereby production efficiency is improved, manpower cost is saved.)

1. A jump ring breathable film welding machine is characterized by comprising a rack, a feeding assembly, a material moving assembly, a jump ring assembling assembly, a breathable film feeding assembly, a breathable film assembling and welding assembly and an ultrasonic welding machine, wherein the feeding assembly is used for feeding jump rings, the material moving assembly is used for transferring motor tooth box bases, the jump rings in the feeding assembly are transferred and assembled into the motor tooth box bases, the breathable film feeding assembly is used for feeding and blanking breathable film tapes, the breathable film assembling and welding assembly is used for transferring the breathable films in the breathable film feeding assembly into the motor tooth box bases on the material moving assembly and carrying out ultrasonic welding, and the ultrasonic welding machine is used for ultrasonically welding tooth box covers on the material moving assembly onto the motor tooth box bases;

the feeding assembly and the material moving assembly are mounted on the rack, the clamp spring assembly is arranged on one side of the feeding assembly, the breathable film feeding assembly and the ultrasonic welding machine are sequentially mounted on the rack along the transmission direction of the material moving assembly, and the breathable film assembly welding assembly is mounted on one side of the breathable film feeding assembly.

2. The clamp spring and breathable film welding machine according to claim 1, wherein the feeding assembly comprises a feeding mechanism, a feeding rod, a feeding support, a receiving base, a receiving top cover, a receiving driving cylinder, a receiving push plate, a receiving plate, a clamp spring opening part, a clamp spring discharging block and a buffer column, the feeding mechanism and the feeding support are both arranged on the frame, one end of the feeding rod is connected with the output end of the feeding mechanism, the other end of the feeding rod extends to the receiving plate, the receiving base is arranged on the feeding support, the receiving top cover is connected on the receiving base, the receiving driving cylinder is arranged on the side wall of the receiving base, the output end of the receiving driving cylinder is connected with the receiving push plate, the receiving plate is slidably connected to the lower side of the receiving push plate, and the clamp spring opening part is arranged on the receiving plate, the clamp spring discharging block is connected with the receiving and receiving plate, the buffering column is installed on the receiving base, and the buffering column is opposite to the clamp spring discharging block.

3. The clamp spring breathable film welding machine according to claim 1, wherein the clamp spring assembling component comprises a clamp spring assembling support, a clamp spring assembling bearing plate, a clamp spring assembling adjusting plate, a clamp spring assembling transverse driving air cylinder, a clamp spring assembling vertical fixing rod and a clamp spring assembling vertical telescopic rod, the clamp spring assembling support is mounted on the machine frame, the clamp spring assembling bearing plate is mounted at the end part of the clamp spring assembling support, the clamp spring assembling transverse driving air cylinder is mounted on the side wall of the clamp spring assembling bearing plate, the clamp spring assembling adjusting plate is in sliding connection with the clamp spring assembling bearing plate, the output end of the clamp spring assembling transverse driving air cylinder is connected with the clamp spring assembling adjusting plate, the clamp spring assembling vertical driving air cylinder is mounted on the clamp spring assembling adjusting plate, the clamp spring assembling vertical fixing rod is connected with the outer side of the clamp spring assembling vertical driving air cylinder, the clamp spring assembly vertical telescopic rod is connected in the clamp spring assembly vertical fixed rod in a sliding mode, and the output end of the clamp spring assembly vertical driving cylinder is connected with the clamp spring assembly vertical telescopic rod.

4. The jump ring ventilated membrane welding machine of claim 1, wherein the ventilated membrane feeding assembly comprises a feeding support plate, a ventilated membrane accommodating turntable for accommodating a ventilated membrane material strip, a plurality of material strip limiting parts for maintaining the transmission tension of the ventilated membrane material strip, a limiting adjusting rotating shaft, an encoder, a pressing rotating shaft for abutting against the limiting adjusting rotating shaft, a material strip clamping part for clamping the material strip, a blanking forming cylinder, a blanking forming linkage block, a vacuum blanking column and a waste strip recycling turntable for collecting the waste strip, the feeding support plate is mounted on the machine frame, the ventilated membrane accommodating turntable is arranged on the side wall of the feeding support plate, the plurality of material strip limiting parts are mounted on the feeding support plate, the limiting adjusting rotating shaft is mounted on one side of the feeding support plate, and the encoder is mounted on the other side of the feeding support plate, the output of encoder with the spacing pivot of adjusting is connected, it sets up to compress tightly the pivot the spacing pivot downside of adjusting, the material area clamping part is installed in the material loading backup pad, blanking shaping cylinder set up with the one side that the material area clamping part is relative, the output of blanking shaping cylinder with blanking shaping linkage block is connected, vacuum blanking post one end fixed connection be in on the blanking shaping linkage block, the vacuum blanking post other end stretches into in the material area clamping part, blanking shaping cylinder drive blanking shaping linkage block makes vertical direction motion, blanking shaping linkage block drives the vacuum blanking post stretches out or takes in the material area clamping part, waste material area recovery carousel is installed in the material loading backup pad.

5. The clamp spring breathable film welding machine according to claim 4, wherein a pressure gauge for controlling the air pressure in the vacuum blanking column is installed on the feeding supporting plate, and the pressure gauge is electrically connected with the vacuum blanking column.

6. The jump ring and breathable film welding machine according to claim 1, wherein the breathable film assembly and welding assembly comprises a breathable film assembly and welding bracket, a breathable film assembly and welding longitudinal driving device, a breathable film assembly and welding transverse driving device, a breathable film assembly and welding vertical driving device, a breathable film assembly and welding linkage plate and a vacuum ultrasonic welding head, the breathable film assembly and welding bracket is mounted on the frame, the breathable film assembly and welding longitudinal driving device is mounted at the end of the breathable film assembly and welding bracket, the breathable film assembly and welding transverse driving device is connected with the output end of the breathable film assembly and welding longitudinal driving device, the breathable film assembly and welding vertical driving device is connected with the output end of the breathable film assembly and welding transverse driving device, and the breathable film assembly and welding linkage plate is connected with the output end of the breathable film assembly and welding vertical driving device, the vacuum ultrasonic welding head is arranged on the breathable film assembling and welding linkage plate, and the vacuum ultrasonic welding head reciprocates between the breathable film feeding assembly and the material moving assembly.

7. The jump ring ventilated membrane welding machine of claim 6, characterized in that, the ventilated membrane assembly welding linkage plate other end is installed and is used for detecting move material subassembly motor gearbox seat go up the ventilated membrane welding qualified welding detection sensor.

8. The clamp spring breathable film welding machine of claim 1, wherein a rotation direction adjusting assembly for rotating and adjusting the direction of the motor tooth box base on the material moving assembly is mounted on the frame and comprises a rotation direction adjusting support, a rotation direction adjusting vertical driving cylinder, a rotation direction adjusting rotating cylinder and a rotation direction adjusting clamping jaw cylinder, the rotation direction adjusting support is mounted on the frame, the rotation direction adjusting vertical driving cylinder is mounted on the rotation direction adjusting support, the output end of the rotation direction adjusting vertical driving cylinder is connected with the rotation direction adjusting rotating cylinder, and the output end of the rotation direction adjusting rotating cylinder is connected with the rotation direction adjusting clamping jaw cylinder.

9. The jump ring ventilated membrane welding machine of claim 1, characterized in that, it includes synchronous material moving support, synchronous material moving layer board, synchronous material moving jacking cylinder and synchronous material moving transverse driving cylinder to move the material subassembly, the synchronous material moving support is installed in the frame, the synchronous material moving layer board is arranged in the middle of the synchronous material moving support, the synchronous material moving jacking cylinder is arranged at the lower side of the synchronous material moving layer board, and the output end of the synchronous material moving jacking cylinder is connected with the synchronous material moving layer board, the synchronous material moving transverse driving cylinder is installed at one side of the synchronous material moving layer board, and the output end of the synchronous material moving transverse driving cylinder is connected with the synchronous material moving layer board.

10. The jump ring ventilated membrane welding machine of claim 9, characterized in that move material support lateral wall in step and install the location locating part that is used for carrying out welding position for ventilated membrane assembly welding subassembly.

11. The operation method of the circlip breathable film welding machine of any one of claims 1 to 10, characterized by comprising the following steps:

s1, discharging the clamp spring, wherein the feeding assembly performs discharging action on the clamp spring;

s2, assembling a clamp spring, wherein the clamp spring assembling component transfers the clamp spring which finishes the discharging action in the feeding component and assembles the clamp spring into a motor tooth box seat on the material transferring component;

s3, blanking and discharging the breathable films, wherein the breathable film feeding assembly punches the breathable film material belt to form a single breathable film;

s4, assembling and welding the breathable films, wherein the breathable film assembling and welding assembly adsorbs and ultrasonically welds the breathable films punched in the breathable film feeding assembly to the motor gearbox base;

and S5, welding the tooth box cover, driving the motor tooth box base with the welded breathable film to pass through the ultrasonic welding machine by the material moving assembly, and carrying out ultrasonic welding on the tooth box cover and the motor tooth box base by the ultrasonic welding machine.

Technical Field

The invention relates to the technical field of automation equipment, in particular to a clamp spring and breathable film welding machine.

Background

Circlips, also known as retaining rings or snap rings, are one type of fastener, which are intended to be installed in grooves or holes in the shafts of machines or equipment and which act to prevent axial movement of parts on the shaft or hole.

During the assembly process of the motor gearbox, a clamp spring is usually required to be installed in the motor gearbox, and a breathable film is welded on an end cover of the motor gearbox.

At present, the processing technology of welding the breathable film on the end cover of the motor gearbox is mostly completed through manual operation. But manual operation not only production efficiency is low, and when the ventilated membrane is put in and put to the manual work, can make the ventilated membrane produce electrostatic absorption to cause the ventilated membrane difficult to place, place drawbacks such as position inaccuracy, and then cause the bad phenomenon of welding.

Therefore, a new welding machine for the jump ring and the breathable film and an operation method thereof are urgently needed to be redesigned to solve the problems.

Disclosure of Invention

The invention provides a clamp spring breathable film welding machine and an operation method thereof, and aims to solve the technical problems in the background technology.

The invention provides a clamp spring breathable film welding machine which comprises a rack, a feeding assembly, a material moving assembly, a clamp spring assembling assembly, a breathable film feeding assembly, a breathable film assembling and welding assembly and an ultrasonic welding machine, wherein the feeding assembly is used for feeding clamp springs, the material moving assembly is used for transferring motor tooth box bases, the clamp springs in the feeding assembly are transferred and assembled into the motor tooth box bases, the breathable film feeding assembly is used for feeding and blanking a breathable film material belt, the breathable film assembling and welding assembly is used for transferring the breathable films in the breathable film feeding assembly into the motor tooth box bases on the material moving assembly and carrying out ultrasonic welding, and the ultrasonic welding machine is used for ultrasonically welding tooth box covers on the material moving assembly onto the motor tooth box bases; the feeding assembly and the material moving assembly are both installed on the frame, the clamp spring assembling assembly is arranged on one side of the feeding assembly, the breathable film feeding assembly and the ultrasonic welding machine are sequentially installed on the frame along the transmission direction of the material moving assembly, and the breathable film assembling and welding assembly is installed on one side of the breathable film feeding assembly.

Optionally, the pay-off subassembly includes pan feeding mechanism, the unloading pole, the unloading support, connect the material base, connect the material top cap, connect the material to drive actuating cylinder, connect the material slurcam, connect the material accepting board, the jump ring opens the portion, jump ring ejection of compact piece and cushion post, pan feeding mechanism and unloading support are all installed in the frame, unloading pole one end is connected with pan feeding mechanism output, the unloading pole other end stretches to connect the material accepting board, connect the material base to install on unloading support, connect the material top cap to connect the material base to connect, connect the material to drive actuating cylinder to install on connecing the material base lateral wall, the output that connects the material to drive actuating cylinder connects the material slurcam to be close the street with prime number, connect the material accepting board sliding connection to connect the material slurcam downside, the jump ring opens the portion and installs on connecing the material accepting board, jump ring ejection of compact piece with connect the material accepting board to be connected, the cushion post is installed on connecing the material base, and the cushion post is relative with jump ring ejection of compact piece position.

Optionally, the clamp spring assembly component comprises a clamp spring assembly bracket, a clamp spring assembly bearing plate and a clamp spring assembly adjusting plate, horizontal actuating cylinder that drives of jump ring assembly, the vertical dead lever of jump ring assembly and the vertical telescopic link of jump ring assembly, jump ring assembly support mounting is in the frame, the board is accepted in the jump ring assembly and is installed at jump ring assembly support tip to the jump ring assembly, the horizontal actuating cylinder that drives of jump ring assembly is installed on the board lateral wall is accepted in the jump ring assembly, board sliding connection is accepted with the jump ring assembly to jump ring assembly regulating plate, the horizontal output that drives actuating cylinder of jump ring assembly is connected with jump ring assembly regulating plate, the vertical actuating cylinder of jump ring assembly is installed on jump ring assembly regulating plate, the vertical dead lever of jump ring assembly is connected with the vertical outside that drives actuating cylinder of jump ring assembly, the vertical telescopic link sliding connection of jump ring assembly is in the vertical dead lever of jump ring assembly, and the vertical output that drives actuating cylinder of jump ring assembly is connected with the vertical telescopic link of jump ring assembly.

Optionally, the breathable film feeding assembly comprises a feeding support plate, a breathable film accommodating rotary plate for accommodating a breathable film material belt, a plurality of material belt limiting parts for keeping the breathable film material belt conveying tension, a limiting adjusting rotary shaft, an encoder, a pressing rotary shaft for abutting against the limiting adjusting rotary shaft, a material belt clamping part for clamping the material belt, a blanking forming cylinder, a blanking forming linkage block, a vacuum blanking column and a waste material belt recycling rotary plate for collecting the waste material belt, the feeding support plate is mounted on the frame, the breathable film accommodating rotary plate is arranged on the side wall of the feeding support plate, the plurality of material belt limiting parts are mounted on the feeding support plate, the limiting adjusting rotary shaft is mounted on one side of the feeding support plate, the encoder is mounted on the other side of the feeding support plate, the output end of the encoder is connected with the limiting adjusting rotary shaft, the pressing rotary shaft is arranged on the lower side of the limiting adjusting rotary shaft, and the material belt clamping part is mounted on the feeding support plate, blanking shaping cylinder sets up in the one side relative with the material area clamp part, the output and the blanking shaping linkage piece of blanking shaping cylinder are connected, vacuum blanking post one end fixed connection is on blanking shaping linkage piece, the vacuum blanking post other end stretches into in the material area clamp part, the vertical direction motion is made to blanking shaping cylinder drive blanking shaping linkage piece, blanking shaping linkage piece drives the vacuum blanking post and stretches out or income material area clamp part, waste material area recovery carousel is installed in the material loading backup pad.

Optionally, a pressure gauge for controlling the air pressure in the vacuum blanking column is installed on the feeding support plate, and the pressure gauge is electrically connected with the vacuum blanking column.

Optionally, the breathable film assembling and welding assembly comprises a breathable film assembling and welding bracket, a breathable film assembling and welding longitudinal driving device and a breathable film assembling and welding transverse driving device, vertical drive arrangement of ventilated membrane assembly welding, ventilated membrane assembly welding linkage board and vacuum ultrasonic bonding head, ventilated membrane assembly welding stent mounting is in the frame, the vertical drive arrangement of ventilated membrane assembly welding installs at ventilated membrane assembly welding support tip, ventilated membrane assembly welding horizontal drive arrangement is connected with the output of ventilated membrane assembly welding vertical drive arrangement, the vertical drive arrangement of ventilated membrane assembly welding is connected with the output of ventilated membrane assembly welding horizontal drive arrangement, ventilated membrane assembly welding linkage board is connected with the vertical drive arrangement's of ventilated membrane assembly welding output, vacuum ultrasonic bonding head installs on ventilated membrane assembly welding linkage board, and vacuum ultrasonic bonding head is at ventilated membrane material loading subassembly and move reciprocating motion between the material subassembly.

Optionally, the other end of the breathable film assembly welding linkage plate is provided with a welding detection sensor for detecting whether the breathable film on the motor gearbox seat in the material moving assembly is welded qualified.

Optionally, a rotating direction-adjusting assembly for rotating and adjusting the motor tooth box base on the material moving assembly is mounted on the frame, the rotating direction-adjusting assembly comprises a rotating direction-adjusting support, a rotating direction-adjusting vertical driving cylinder, a rotating direction-adjusting rotating cylinder and a rotating direction-adjusting clamping jaw cylinder, the rotating direction-adjusting support is mounted on the frame, the rotating direction-adjusting vertical driving cylinder is mounted on the rotating direction-adjusting support, the output end of the rotating direction-adjusting vertical driving cylinder is connected with the rotating direction-adjusting rotating cylinder, and the output end of the rotating direction-adjusting rotating cylinder is connected with the rotating direction-adjusting clamping jaw cylinder.

Optionally, the material moving assembly comprises a synchronous material moving support, a synchronous material moving supporting plate, a synchronous material moving jacking cylinder and a synchronous material moving transverse driving cylinder, the synchronous material moving support is installed on the frame, the synchronous material moving supporting plate is arranged in the middle of the synchronous material moving support, the synchronous material moving jacking cylinder is arranged on the lower side of the synchronous material moving supporting plate, the output end of the synchronous material moving jacking cylinder is connected with the synchronous material moving supporting plate, the synchronous material moving transverse driving cylinder is installed on one side of the synchronous material moving supporting plate, and the output end of the synchronous material moving transverse driving cylinder is connected with the synchronous material moving supporting plate.

Optionally, a positioning limiting part for welding and positioning the breathable film assembly welding assembly is mounted on the side wall of the synchronous material moving support.

Optionally, the invention further provides an operation method of the circlip breathable film welding machine, which comprises the following steps: s1, discharging the clamp spring, wherein the feeding component performs discharging action on the clamp spring; s2, assembling a clamp spring, wherein the clamp spring assembling component transfers the clamp spring which finishes the discharging action in the feeding component and assembles the clamp spring into a motor gearbox seat on the material moving component; s3, blanking and discharging the breathable films, wherein the breathable film material belt is blanked by the breathable film feeding assembly to form single breathable films; s4, assembling and welding the breathable films, wherein the breathable film assembling and welding assembly adsorbs the blanked breathable films in the breathable film feeding assembly and ultrasonically welds the breathable films to the motor gearbox base; and S5, welding the tooth box cover, driving the motor tooth box base with the welded breathable film to pass through an ultrasonic welding machine by the material moving assembly, and carrying out ultrasonic welding on the tooth box cover and the motor tooth box base by the ultrasonic welding machine.

The invention has the following beneficial effects:

the clamp spring breathable film welding machine comprises a rack, a feeding assembly for feeding clamp springs, a material moving assembly for transferring a motor tooth box base, a clamp spring assembling assembly for transferring the clamp springs in the feeding assembly and assembling the clamp springs into the motor tooth box base, a breathable film feeding assembly for feeding and blanking a breathable film material belt, a breathable film assembling and welding assembly for transferring the breathable films in the breathable film feeding assembly into the motor tooth box base on the material moving assembly and performing ultrasonic welding, and an ultrasonic welding machine for ultrasonically welding a tooth box cover on the material moving assembly on the motor tooth box base; the feeding assembly and the material moving assembly are both mounted on the rack, the clamp spring assembling assembly is arranged on one side of the feeding assembly, the breathable film feeding assembly and the ultrasonic welding machine are sequentially mounted on the rack along the transmission direction of the material moving assembly, and the breathable film assembling and welding assembly is mounted on one side of the breathable film feeding assembly.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a circlip breathable film welding machine provided by the invention;

FIG. 2 is a schematic structural diagram of a first view angle of the circlip breathable film welding machine provided by the invention;

FIG. 3 is a schematic structural diagram of a feeding assembly and a clamp spring assembling assembly of the clamp spring breathable film welding machine provided by the invention;

FIG. 4 is a partial structure schematic diagram of a feeding assembly of the jump ring breathable film welding machine provided by the invention;

FIG. 5 is a partial enlarged view of area A in FIG. 4;

FIG. 6 is a schematic structural diagram of a first view angle of a breathable film feeding assembly of the circlip breathable film welding machine provided by the invention;

FIG. 7 is a schematic structural diagram of a second view angle of a breathable film feeding assembly of the circlip breathable film welding machine provided by the invention;

FIG. 8 is a schematic structural diagram of a breathable film assembly welding assembly of the circlip breathable film welding machine provided by the invention;

FIG. 9 is a schematic structural diagram of a rotary direction-adjusting assembly of the circlip breathable film welding machine provided by the invention;

FIG. 10 is a schematic structural diagram of a material moving assembly of the jump ring breathable film welding machine provided by the invention.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

Referring to fig. 1 to 10, the jump ring breathable film welding machine of the present invention includes a frame 100, a feeding assembly 200 for feeding jump rings, a material transferring assembly 300 for transferring a motor tooth box base, a jump ring assembling assembly 400 for transferring jump rings in the feeding assembly 200 and assembling the jump rings in the motor tooth box base, a breathable film feeding assembly 500 for feeding and blanking a breathable film tape, a breathable film assembling and welding assembly 600 for transferring the breathable films in the breathable film feeding assembly 500 into the motor tooth box base on the material transferring assembly 300 and performing ultrasonic welding, and an ultrasonic welding machine 700 for ultrasonic welding a tooth box cover on the material transferring assembly 300 to the motor tooth box base;

the feeding assembly 200 and the material moving assembly 300 are both mounted on the rack 100, the clamp spring assembly 400 is arranged on one side of the feeding assembly 200, the breathable film feeding assembly 200 and the ultrasonic welding machine 700 are sequentially mounted on the rack 100 along the transmission direction of the material moving assembly 300, and the breathable film assembly welding assembly 600 is mounted on one side of the breathable film feeding assembly 500.

Wherein, the frame 100 plays a role of fixing and supporting each structure of the invention, the feeding component 200 vibrates the clamp spring for feeding, the material transferring component 300 is accommodated and transferred by the motor tooth box base, the clamp spring assembling component 400 transfers the clamp spring transferred in the feeding component 200 and assembles the clamp spring into the motor tooth box base in the material transferring component 300, the breathable film feeding component 500 punches the whole breathable film material belt to form a single breathable film matched with the motor tooth box base, the breathable film assembling and welding component 600 adsorbs and transfers the breathable film in the breathable film feeding component 500 to the motor tooth box base on the material transferring component 300, the material transferring component 300 drives the motor tooth box cover welded with the breathable film to continue moving, the ultrasonic welding machine 700 ultrasonically welds the motor tooth box end cover and the motor tooth box base together, the rotary direction-adjusting component 800 clamps and rotates the motor tooth box base welded with the ultrasonic on the material transferring component 300, so that the motor tooth box seat can meet the processing and production in subsequent equipment.

In this embodiment, the feeding assembly 200 includes a feeding mechanism 210, a feeding rod 220, a feeding bracket 221, a receiving base 230, a receiving top cover 231, a receiving driving cylinder 240, a receiving pushing plate 250, a receiving plate 260, a clamp spring opening portion 270, a clamp spring discharging block 280 and a buffer column 290, wherein the feeding mechanism 210 and the feeding bracket 221 are both installed on the rack 100, one end of the feeding rod 220 is connected to the output end of the feeding mechanism 210, the other end of the feeding rod 220 extends to the receiving plate 260, the receiving base 230 is installed on the feeding bracket 221, the receiving top cover 231 is connected to the receiving base 230, the receiving driving cylinder 240 is installed on the side wall of the receiving base 230, the output end of the receiving driving cylinder 240 is adjacent to the prime receiving pushing plate 250, the receiving plate 260 is slidably connected to the lower side of the receiving pushing plate 250, the clamp spring opening portion 270 is installed on the receiving plate 260, and the clamp spring discharging block 280 is connected to the receiving plate 260, the buffering column 290 is installed on the receiving base 230, and the buffering column 290 is opposite to the clamp spring discharging block 280.

When the feeding assembly 200 needs to perform feeding action on the snap springs, firstly, the feeding mechanism 210 enters a working state, the feeding mechanism 210 sequentially vibrates and conveys the randomly arranged snap springs to the discharging rod 220, the snap springs pass through the material receiving top cover 231 along the discharging rod 220 and fall onto the material receiving board 260 under the action of gravity, the snap springs falling onto the material receiving board 260 are just positioned outside the snap spring opening part 270, at the moment, the material receiving driving cylinder 240 enters the working state, the material receiving driving cylinder 240 pushes the material receiving pushing board 250 to move, meanwhile, the material receiving pushing board 250 drives the material receiving board 260 to move together, the material receiving board 260 drives the snap spring discharging block 280 to move together, when the snap spring discharging block 280 abuts against the buffer column 290, the snap spring discharging block 280 and the material receiving pushing board 250 stop moving, and the material receiving pushing board 250 continues to move towards the direction close to the buffer column 290 under the action of the material receiving driving cylinder 240, thereby connect material slurcam 250 to promote to place and open the portion 270 motion along the jump ring on connecing material accepting board 260, the jump ring opens the portion 270 and increases to being close to the direction diameter of buffering post 290 direction gradually, thereby along with connecing the motion of material slurcam 250, the jump ring is opened the portion 270 and is propped open and break away from to jump ring play expecting in the piece 280 by the jump ring, thereby accomplished the whole vibration unloading process to the jump ring, of course, pan feeding mechanism 210 can be for the vibration dish, and the jump ring can be provided with a plurality of magnetism blocks on accepting board 260 and the corresponding position of unloading pole 220, magnetism is used for adsorbing fixed jump ring soon.

In this embodiment, the snap spring assembly 400 includes a snap spring assembly bracket 410, a snap spring assembly receiving plate 420, a snap spring assembly adjusting plate 430, a snap spring assembly transverse driving cylinder 440, a snap spring assembly vertical driving cylinder 450, a snap spring assembly vertical fixing rod 460 and a snap spring assembly vertical telescopic rod 470, the snap spring assembly bracket 410 is installed on the frame 100, the snap spring assembly receiving plate 420 is installed at the end of the snap spring assembly bracket 410, the snap spring assembly transverse driving cylinder 440 is installed on the side wall of the snap spring assembly receiving plate 420, the snap spring assembly adjusting plate 430 is slidably connected with the snap spring assembly receiving plate 420, the output end of the snap spring assembly transverse driving cylinder 440 is connected with the snap spring assembly adjusting plate 430, the snap spring assembly vertical driving cylinder 450 is installed on the snap spring assembly adjusting plate 430, the snap spring assembly vertical fixing rod 460 is connected with the outer side of the snap spring assembly vertical driving cylinder 450, the snap spring assembly vertical telescopic rod 470 is slidably connected in the snap spring assembly vertical fixing rod 460, and the output end of the clamp spring assembly vertical driving cylinder 450 is connected with the clamp spring assembly vertical telescopic rod 470.

Wherein, the clamp spring assembling bracket 410 plays a role of a fixed support for the whole clamp spring assembling component 400, when the clamp spring assembling component 400 needs to transfer a clamp spring, firstly, the clamp spring assembling transverse driving cylinder 440 drives the clamp spring assembling adjusting plate 430 to slide on the clamp spring assembling receiving plate 420, so that the clamp spring assembling adjusting plate 430 drives the clamp spring assembling vertical driving cylinder 450 to move together, the clamp spring assembling vertical driving cylinder 450 drives the clamp spring assembling vertical expansion link 470 to vertically reciprocate in the clamp spring assembling vertical fixing rod 460, the clamp spring assembling vertical driving cylinder 450 drives the clamp spring assembling vertical expansion link 470 to extend into a clamp spring to be transferred in the feeding component 200, then, the clamp spring assembling transverse driving cylinder 440 drives the clamp spring assembling adjusting plate 430 to move, so that the clamp spring assembling vertical expansion link 470 corresponds to a motor tooth box seat on the transferring component 300, so that the clamp spring assembling vertical driving cylinder 450 drives the clamp spring assembling vertical expansion link 470 to be accommodated in the clamp spring assembling fixing rod, thereby the clamp spring is assembled in the motor gearbox seat.

In this embodiment, the permeable membrane feeding assembly 500 includes a feeding support plate 510, a permeable membrane accommodating turntable 520 for accommodating a permeable membrane material strip, a plurality of material strip limiting portions 530 for maintaining the transmission tension of the permeable membrane material strip, a limiting adjustment rotating shaft 540, an encoder 541, a pressing rotating shaft 542 for abutting against the limiting adjustment rotating shaft 540, a material strip clamping portion 550 for clamping the material strip, a blanking forming cylinder 560, a blanking forming linkage block 570, a vacuum blanking column 580, and a waste strip recycling turntable 590 for collecting the waste strip, the feeding support plate 510 is mounted on the frame 100, the permeable membrane accommodating turntable 520 is disposed on the sidewall of the feeding support plate 510, the plurality of material strip limiting portions 530 are mounted on the feeding support plate 510, the limiting adjustment rotating shaft 540 is mounted on one side of the feeding support plate 510, the encoder 541 is mounted on the other side of the feeding support plate 510, and the output end of the encoder 541 is connected to the limiting adjustment rotating shaft 540, compress tightly the pivot 542 and set up in spacing regulation pivot 540 downside, material area clamping part 550 is installed on material loading support plate 510, blanking shaping cylinder 560 sets up in the one side relative with material area clamping part 550, blanking shaping cylinder 560's output and blanking shaping linkage block 570 are connected, vacuum blanking post 580 one end fixed connection is on blanking shaping linkage block 570, the vacuum blanking post 580 other end stretches into in material area clamping part 550, blanking shaping cylinder 560 drives blanking shaping linkage block 570 and makes vertical direction motion, blanking shaping linkage block 570 drives vacuum blanking post 580 and stretches out or income material area clamping part 550, waste material area recovery carousel 590 is installed on material loading support plate 510.

Wherein, the loading support plate 510 plays a role of fixing and supporting each structure in the breathable film loading assembly 500, when the breathable film loading assembly 500 needs to perform loading and stamping actions on the breathable film, firstly, the breathable film material belt on the breathable film accommodating turntable 520 is manually connected to the waste material belt recovery turntable 590, then, the waste material belt recovery turntable 590 rotates under the driving of the motor, the breathable film material sequentially passes through the material belt limiting part 530 by the breathable film accommodating turntable 520, between the limiting adjustment rotating shaft 540 and the pressing rotating shaft 542, and between the material belt clamping part 550 and the waste material belt recovery turntable 590, the distance between the pressing rotating shaft 542 and the limiting adjustment rotating shaft 540 can be adjusted, thereby realizing the control of the pressure of the breathable film material belt, and further realizing the control of the length of the breathable film material belt between the single-time pressing rotating shaft 542 and the limiting adjustment rotating shaft 540 under the control of the encoder 541, when the permeable membrane material belt passes through the material belt clamping part 550, the blanking forming cylinder 560 enters a working state, the blanking forming cylinder 560 drives the blanking forming linkage block 570 to move vertically, thereby the blanking forming linkage block 570 drives the vacuum blanking column 580 to extend out of the material belt clamping part 550, the vacuum blanking column 580 punches the breathable film material belt into a single breathable film meeting the breathable film welding standard of the motor gearbox base, meanwhile, a vacuum environment can be formed in the vacuum blanking column 580, the punched ventilated membrane is fixed, so that the feeding and punching processes of the ventilated membrane are completed, a material belt abutting block 551 is arranged in the material belt clamping part 550, the material belt abutting block 551 is connected with the material belt clamping part 550 through a spring, thereby the material strap supports tight piece 551 can will pass the ventilated membrane material strap in the material strap clamping part 550 always and support tightly to the convenience is taken the blanking action to the ventilated membrane material.

In this embodiment, a pressure gauge 511 for controlling the pressure inside the vacuum punching column 580 is installed on the feeding support plate 510, and the pressure gauge 511 is electrically connected to the vacuum punching column 580.

The pressure gauge 511 can control the vacuum pressure in the vacuum punching column 580, so as to control the adsorption force of the vacuum punching column 580 on the breathable film, so that the invention can be adapted to the punching of various breathable films.

In this embodiment, the breathable film assembly welding assembly 600 includes a breathable film assembly welding support 610, a breathable film assembly welding longitudinal driving device 620, a breathable film assembly welding transverse driving device 630, a breathable film assembly welding vertical driving device 640, a breathable film assembly welding linkage plate 650, and a vacuum ultrasonic welding head 660, the breathable film assembly welding support 610 is mounted on the rack 100, the breathable film assembly welding longitudinal driving device 620 is mounted at the end of the breathable film assembly welding support 610, the breathable film assembly welding transverse driving device 630 is connected with the output end of the breathable film assembly welding longitudinal driving device 620, the breathable film assembly welding vertical driving device 640 is connected with the output end of the breathable film assembly welding transverse driving device 630, the breathable film assembly welding linkage plate 650 is connected with the output end of the breathable film assembly welding vertical driving device 640, the vacuum ultrasonic welding head 660 is mounted on the breathable film assembly welding linkage plate 650, and the vacuum ultrasonic welding head 660 reciprocates between the breathable film feeding assembly 500 and the material moving assembly 300.

Wherein, ventilated membrane assembly welding support 610 has the effect of fixed stay to other structures in whole ventilated membrane assembly welding subassembly 600, ventilated membrane assembly welding longitudinal drive device 620 drive ventilated membrane assembly welding transverse drive device 630 is reciprocating motion in vertical direction, ventilated membrane assembly welding transverse drive device 630 drive ventilated membrane assembly welding vertical drive device 640 is reciprocating motion in horizontal direction, ventilated membrane assembly welding vertical drive device 640 drive ventilated membrane assembly welding linkage plate 650 makes reciprocating motion of vertical direction, thereby ventilated membrane assembly welding linkage plate 650 drives vacuum ultrasonic welding joint 660 and adsorbs single ventilated membrane of punching press in ventilated membrane material loading subassembly 500 at first, then, ventilated membrane assembly welding longitudinal drive device 620, ventilated membrane assembly welding transverse drive device 630 and ventilated membrane assembly welding vertical drive device 640 mutually support will be welded to the motor tooth in material moving subassembly 300 by the ventilated membrane of vacuum ultrasonic welding joint 660 absorption between each other On the case seat, vacuum ultrasonic bonding head 660 can produce vacuum adsorption power and adsorb the ventilated membrane promptly, can realize again that ultrasonic bonding moves and weld the ventilated membrane to motor tooth case seat on to the drive mode of ventilated membrane assembly welding vertical drive arrangement 620, ventilated membrane assembly welding horizontal drive arrangement 630 all can be the cylinder with the drive mode of lead screw, and the drive mode of ventilated membrane assembly welding vertical drive arrangement 640 can be the drive mode of cylinder.

In this embodiment, the other end of the breathable film assembling and welding linkage plate 650 is provided with a welding detection sensor 670 for detecting whether the breathable film on the motor gearbox seat in the material moving assembly 300 is welded satisfactorily.

Wherein, after vacuum ultrasonic bonding head 660 welded the ventilated membrane to moving on the motor tooth case seat on the material subassembly 300, motor tooth case seat along with moving material subassembly 300 and move to when opposite with welding detection sensor 670 position, the vertical drive arrangement of ventilated membrane assembly welding 640 drive ventilated membrane assembly welding linkage plate 650 drives welding detection sensor 670 and motor tooth case seat butt to whether welding detection sensor 670 detects the ventilated membrane welded on the motor tooth case seat and welds qualified.

In this embodiment, the rack 100 is provided with a rotating direction-adjusting assembly 800 for rotating and adjusting the direction of the motor gearbox base on the material moving assembly 300, the rotating direction-adjusting assembly 800 comprises a rotating direction-adjusting support 810, a rotating direction-adjusting vertical driving cylinder 820, a rotating direction-adjusting rotating cylinder 830 and a rotating direction-adjusting clamping jaw cylinder 840, the rotating direction-adjusting support 810 is arranged on the rack 100, the rotating direction-adjusting vertical driving cylinder 820 is arranged on the rotating direction-adjusting support 810, the output end of the rotating direction-adjusting vertical driving cylinder 820 is connected with the rotating direction-adjusting rotating cylinder 830, and the output end of the rotating direction-adjusting rotating cylinder 830 is connected with the rotating direction-adjusting clamping jaw cylinder 840.

Wherein, rotatory accent to support 810 plays the effect of fixed stay to each structure in the rotation accent subassembly 800, when moving material subassembly 300 and drive motor tooth case seat through rotatory accent to subassembly 800, rotatory accent to the vertical actuating cylinder that drives gets into operating condition, rotatory accent is to the vertical actuating cylinder drive rotation accent revolving cylinder 830 and rotatory accent clamping jaw cylinder 840 and is close to and move material subassembly 300, and, after rotatory accent clamping jaw cylinder 840 carries out the clamping action to motor tooth case seat, rotatory accent is to revolving cylinder 830 and is got into operating condition, thereby make motor tooth case seat rotatory 180, then, rotatory accent is to clamping jaw cylinder 840 puts the motor tooth case seat after the rotation accent back in moving material subassembly 300 again, thereby accomplished the whole work flow of rotatory accent subassembly 800 to motor tooth case seat.

In this embodiment, move material subassembly 300 including moving material support 310 in step, move material layer board 320 in step, move material jacking cylinder 330 in step and move material horizontal driving cylinder 340 in step, move material support 310 in step and install on frame 100, move material layer board 320 in step and set up in step and move material support 310 middle part, move material jacking cylinder 330 in step and set up and move material layer board 320 downside in step, and move material jacking cylinder 330 in step's output and move material layer board 320 in step and be connected, move material horizontal driving cylinder 340 in step and install and move material layer board 320 one side in step, move material horizontal driving cylinder 340 in step's output and move material layer board 320 in step and be connected.

Wherein, synchronous material moving support 310 plays the effect of fixed stay to each structure of moving material subassembly 300, when moving material subassembly 300 and carrying out synchronous transportation to motor tooth case seat, at first, synchronous material moving jacking cylinder 330 drive synchronous material moving layer board 320 and rise synchronous material moving support 310, afterwards, synchronous material moving transversely drives cylinder 340 drive synchronous material moving layer board 320 and makes transverse motion, the realization shifts the position of motor tooth case seat on synchronous material moving layer board 320, afterwards, synchronous material moving jacking cylinder 330 replies initial condition, thereby accomplish and move material subassembly 300 and move the material action to motor tooth case seat's a synchronization.

In this embodiment, a positioning limiting part 311 for performing welding positioning on the welding assembly 600 for assembling the breathable film is installed on the sidewall of the synchronous moving support 310.

Wherein, location locating part 311 is hook-shaped structure to carry on spacingly to ventilated membrane assembly welding subassembly 600, with the improvement to the motor tooth case seat on the accurate degree of ventilated membrane welded.

In this embodiment, the invention further provides an operation method of the jump ring breathable film welding machine, which comprises the following steps: s1, discharging the clamp spring, wherein the feeding assembly 200 performs discharging action on the clamp spring; s2, assembling clamp springs, wherein the clamp spring assembling component 400 transfers the clamp springs completing the discharging action in the feeding component 200 and assembles the clamp springs into a motor tooth box seat on the material moving component 300; s3, blanking and discharging the breathable films, wherein the breathable film feeding assembly 500 blanks the breathable film material belt to form single breathable films; s4, assembling and welding the breathable films, wherein the breathable film assembling and welding assembly 600 adsorbs and ultrasonically welds the breathable films punched in the breathable film feeding assembly 500 to the motor gearbox base; s5, welding the tooth box cover, driving the motor tooth box base with the welded breathable film to pass through an ultrasonic welding machine 700 by the material moving assembly 300, and carrying out ultrasonic welding on the tooth box cover and the motor tooth box base by the ultrasonic welding machine 700.

The clamp spring breathable film welding machine comprises a rack 100, a feeding assembly 200 for feeding clamp springs in a vibrating manner, a material moving assembly 300 for transferring a motor tooth box base, a clamp spring assembling assembly 400 for transferring clamp springs in the feeding assembly 200 to the material moving assembly 300, a breathable film feeding assembly 500 for feeding and punching a breathable film material belt, a breathable film assembling and welding assembly 600 for transferring breathable films in the breathable film feeding assembly 500 to the motor tooth box base on the material moving assembly 300 and performing ultrasonic welding, an ultrasonic welding machine 700 for performing ultrasonic welding on a motor tooth box end cover on the material moving assembly 300 and a rotary direction adjusting assembly 800 for performing rotary direction adjustment on the motor tooth box base on the material moving assembly 300; the feeding assembly 200 and the material moving assembly 300 are both arranged on the machine frame 100, the clamp spring assembly 400 is arranged on one side of the feeding assembly 200, the breathable film feeding assembly 200, the ultrasonic welding machine 700 and the rotary direction adjusting assembly 800 are sequentially arranged on the machine frame 100 along the transmission direction of the material moving assembly 300, the breathable film assembly welding assembly 600 is arranged on one side of the breathable film feeding assembly 500, wherein, the clamp spring assembly component 400 realizes more efficient assembly of the clamp spring into the motor tooth box seat, the breathable membrane component can efficiently and accurately stamp the whole breathable membrane material strip into the breathable membrane adaptive to the motor tooth box seat, the breathable membrane assembly welding component 600 realizes efficient and accurate welding of the breathable membrane to the motor tooth box seat, therefore, all the components are matched with each other, so that the automatic process of clamp spring assembly and breathable film welding is realized, the production efficiency is improved, and the labor cost is saved.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.