阅读说明：本技术 蜂蜜挤压过滤机及应用方法 (Honey squeezing filter and application method ) 是由 周竞涛 周子恒 崔译丹 周佳 袁秦 周宝龙 唐欣 周艳平 于 2018-07-06 设计创作，主要内容包括：本发明公开的蜂蜜挤压过滤机及应用方法,蜂蜜挤压过滤机包括机架、液压缸、挤压箱体以及过滤系统组成；液压缸安装在2根液压缸支撑臂上端,液压缸上的液压杆下端连接有移动挤压板；挤压箱体由框架、固定挤压板和箱体格条组成,框架作为进料口；利用箱体格条通过立柱连接的形式将上端的框架、底部的固定挤压板固定连接形成挤压腔,并通过框架和固定挤压板的2端固定安装在2根液压缸支撑臂上；过滤系统由漏斗、过滤网、真空罐、真空泵组成,漏斗安装在挤压箱体下端。该发明将蜂蜜挤压和过滤设计为为一体,结构紧凑,通过装巢蜜、压榨、过滤、出渣步骤完成蜂蜜的挤压和过滤过程,挤压区域变换快,操作简单,污染机会少,劳动强度低,蜂蜜品质、蜂蜜提取率及生产效率高。(The invention discloses a honey extrusion filter and an application method thereof, wherein the honey extrusion filter comprises a frame, a hydraulic cylinder, an extrusion box body and a filter system; the hydraulic cylinder is arranged at the upper ends of the 2 hydraulic cylinder supporting arms, and the lower end of a hydraulic rod on the hydraulic cylinder is connected with a movable extrusion plate; the extrusion box body consists of a frame, a fixed extrusion plate and box body lattice bars, wherein the frame is used as a feeding hole; fixedly connecting the frame at the upper end and the fixed extrusion plate at the bottom to form an extrusion cavity by using a box body lattice bar through a vertical column connection mode, and fixedly installing the frame and the fixed extrusion plate on 2 hydraulic cylinder supporting arms through 2 ends of the frame and the fixed extrusion plate; the filtering system consists of a funnel, a filter screen, a vacuum tank and a vacuum pump, wherein the funnel is arranged at the lower end of the extrusion box body. The honey squeezing and filtering device integrates honey squeezing and filtering, is compact in structure, completes the squeezing and filtering processes of honey through the steps of comb honey filling, squeezing, filtering and slag discharging, is fast in squeezing area change, simple to operate, less in pollution chance, low in labor intensity, and high in honey quality, honey extraction rate and production efficiency.)

1. The honey extrusion filter consists of a frame (1), a hydraulic cylinder (6), an extrusion box body (10) and a filtering system; the hydraulic cylinder (6) is fixedly arranged on a hydraulic cylinder fixing frame (11), the hydraulic cylinder fixing frame (11) is movably arranged on the hydraulic cylinder supporting arm (7) through bolt holes (9) on 2 hydraulic cylinder supporting arms (7), and the hydraulic cylinder supporting arm (7) is fixedly arranged on the rack (1); the hydraulic cylinder (6) is dynamically divided into an upper chamber and a lower chamber by a piston head in the hydraulic cylinder (6), the piston head is connected with a hydraulic rod (17), the upper chamber is connected with an oil pipe (5), the lower chamber is connected with the oil pipe (4), the oil pipe (4) and the oil pipe (5) are connected with a hydraulic oil tank (2), and the oil feeding and returning directions of the oil pipe (4) or the oil pipe (5) are adjusted by adjusting a change-over switch on the hydraulic oil tank (2);

the lower end of the hydraulic rod (17) is connected with a movable extrusion plate (8), a lining plate (18) is arranged between the hydraulic rod (17) and the movable extrusion plate (8), and the movable extrusion plate (8) is fixedly connected with the lining plate (18);

the hydraulic oil tank (2) is arranged on the rack (1), and a hydraulic rod sleeve (3) is arranged on the hydraulic oil tank (2);

the extrusion box body (10) is composed of a frame (19) at the upper end, a fixed extrusion plate (15) at the bottom, box body lattice bars (14) and frame type frame bodies connected with four side faces, wherein the frame (19) is used as a feeding hole, the cross sections of the frame (19) or the fixed extrusion plate (15) or the frame type frame bodies connected with the four side faces are all rectangular structures and have the same size, the frame (19) at the upper end, the fixed extrusion plate (15) at the bottom and the frame type frame bodies connected with the four side faces are fixedly connected to form an extrusion cavity by using the box body lattice bars (14) through upright posts, the left side wall, the right side wall, the front side wall and the rear side wall of the extrusion cavity are sealed into a whole by using metal plates, and the extrusion box body (10) is fixedly installed on 2 hydraulic cylinder supporting arms (7) through the frame;

the central axis of the box body lattice bar (14) is vertical to the horizontal plane;

a plurality of bottom plate lattice bars (20) are uniformly arranged on the fixed extrusion plate (15), gaps are arranged between the adjacent bottom plate lattice bars (20), and a plurality of flow guide holes (21) are arranged on the fixed extrusion plate (15);

the surface area of the movable extrusion plate (8) is correspondingly matched with the cross-sectional area of an extrusion cavity of the extrusion box body (10), the movable extrusion plate (8) is correspondingly installed with the fixed extrusion plate (15), a plurality of extrusion lattice bars (16) are uniformly distributed below the movable extrusion plate (8), gaps are formed between every two adjacent extrusion lattice bars (16), and the extrusion lattice bars (16) correspond to the bottom plate lattice bars (20); the surfaces of the fixed extrusion plate (15) and the movable extrusion plate (8) are all parallel to the horizontal plane, and the central axes of the extrusion lattice bars (16) and the bottom plate lattice bars (20) are all parallel to the horizontal plane;

the filter system consists of a funnel (13), a filter screen (22), a vacuum tank (23) and a vacuum pump (24), wherein the funnel (13) is installed at the lower end of the extrusion box body (10) and is hermetically connected with the extrusion box body (10), the lower end of the funnel (13) is hermetically connected with the vacuum tank (23), the vacuum tank (23) is connected with the vacuum pump (24) through an air pipe, and a honey discharge valve (12) is installed below the vacuum tank (23) and used for discharging honey; a vacuum tank (23) and a vacuum pump (24) are provided on the frame 1.

2. A honey extrusion filter according to claim 1, characterized in that: the box body lattice bars (14), the extrusion lattice bars (16) or the bottom plate lattice bars (20) are of cuboid structures, the cross sections of the box body lattice bars are square, and the side lengths of the box body lattice bars are 20-25 mm; the gap between the adjacent lattice bars is 15-20 mm.

3. A honey extrusion filter according to claim 1, characterized in that: the diameter of the diversion hole (21) is 5-10mm, and the central axis of the diversion hole (21) is vertical to the horizontal plane.

4. A honey extrusion filter according to claim 1, characterized in that: the surface area of the lining plate (18) is matched with the cross section area of the hydraulic cylinder (6), and the peripheral edge of the lining plate (18) is tilted upwards.

5. A honey extrusion filter according to claim 1, characterized in that: the funnel (13) is made of a convex-concave stripe panel, and the convex-concave stripe panel is formed by pressing a mould, so that concave stripes and convex stripes are formed on two surfaces of the convex-concave stripe panel; the surface of the convex stripe is arranged towards the inner cavity of the funnel (13), and the vertical direction of the stripe of the surface of the convex stripe is arranged towards the bottom of the funnel (13).

6. A honey extrusion filter according to claim 1, characterized in that: the filter screen (22) is a 60-80 mesh screen.

7. The application method of the honey extrusion filter is characterized by comprising the following steps;

(1) and (3) comb honey filling: firstly, the comb honey is wrapped by 2 layers of 20-mesh screens, then the comb honey is put into an extrusion cavity area in an extrusion box body (10) from a frame (19) serving as a feed inlet, the comb honey is leveled and stacked from a fixed extrusion plate (15) manually without exceeding the frame (19), then a movable extrusion plate (8) is leveled and stacked in the direction corresponding to the fixed extrusion plate (15), and then a hydraulic cylinder fixing frame (11) connected with a hydraulic cylinder (6) is fixedly arranged on a hydraulic cylinder supporting arm (7) through bolt holes (9) on 2 hydraulic cylinder supporting arms (7);

(2) squeezing: a steel pipe is inserted into a hydraulic rod sleeve (3), hydraulic oil in a hydraulic oil tank (2) enters an upper chamber of a hydraulic cylinder (6) through an oil pipe (5) by utilizing a hydraulic principle, the hydraulic pressure pushes a hydraulic rod (17) connected with a piston head of the hydraulic oil tank (2) to move downwards, meanwhile, oil in a lower chamber of the hydraulic cylinder (6) returns to the hydraulic oil tank (2) through an oil pipe (4), the hydraulic rod (17) is aligned with a lining plate (18) to push a movable extrusion plate (8) to move downwards towards a fixed extrusion plate (15), the area of an extrusion cavity is reduced to extrude honey, the extruded honey flows into gaps of bottom plate grids (20) through gaps among box body grids (14), and finally enters a filtering system through a diversion hole (21);

(3) and (3) filtering: the pressed honey in the step (2) enters a filter screen (22) in a funnel (13), then a vacuum pump (24) is started, and a vacuum tank (23) below the filter screen (22) forms vacuum accelerated filtration; when the honey filtering is finished, a honey discharge valve (12) below the vacuum tank (23) is opened, and the honey is placed into a packaging container, so that the extruding and filtering work of the comb honey can be finished;

(3) deslagging: after the comb honey squeezing and filtering are finished, firstly, a change-over switch on the hydraulic oil tank (2) is adjusted to adjust the oil feeding and returning directions of the oil pipe (4) and the oil pipe (5), namely, the oil feeding direction of the oil pipe (5) to the hydraulic cylinder 6 is changed into the current oil returning direction, and the oil returning direction of the oil pipe (4) is changed into the current oil feeding direction; then, hydraulic oil in the hydraulic oil tank (2) enters a lower chamber of the hydraulic cylinder (6) through the oil pipe (4) by utilizing a hydraulic principle, the hydraulic oil pushes a hydraulic rod (17) connected with a piston head to move upwards, meanwhile, oil in an upper chamber of the hydraulic cylinder (6) returns to the hydraulic oil tank (2) through the oil pipe (5), and along with the lifting of the hydraulic rod (17), the pressure of the movable extrusion plate (8) is relieved; then the hydraulic cylinder fixing frame (11) connected with the hydraulic cylinder (6) is detached from the hydraulic cylinder supporting arm (7), the movable extrusion plate (8) is taken out, and finally the squeezed comb honey waste residue is taken out, so that the honey squeezing and filtering work can be completed.

Technical Field

The invention relates to the field of mechanical equipment, in particular to a honey extrusion filter and an application method thereof.

Background

The honey is divided into local bee (i.e. Chinese bee) and Italian bee (Italian bee), and the local honey is Chinese honey, and is divided into traditional clavate comb honey and novel Chinese bee random-breeding box honey. The 'bar nest honey' is derived from 'bar hives', the 'bar hives' are cavities formed by peasants in mountainous areas by using circular stumps, the two ends of the stump cavities are sealed, Chinese bees are built into mutually connected honeycombs in the 'bar hives', and the 'bar hives' are similar to the honeycombs 'bar', so the honey is commonly called as 'bar honey'; when collecting honey, cutting the 'lollipop honey nest' from the honeycomb, and only squeezing the 'lollipop honey nest' to obtain 'lollipop honey' due to its thick honey; the 'lollipop honey' can be collected once a year under the original ecological natural condition, the 'lollipop honey' is long in brewing time in a honeycomb and low in moisture content, and the special quality of the 'lollipop honey' is favored by consumers. The novel Chinese bee space-culture box honey is prepared by the steps of building a honeycomb by using artificial bee slices in a cuboid bee box for space-culture general purpose by bees, taking out the bee slices at any time when collecting honey, cutting off a wax cover on the honeycomb by using a knife, and performing centrifugal separation to obtain honey; because the honeycomb is not damaged when the honey is taken, the honey yield is improved, and the honey can be collected for multiple times in one year, so that the Chinese bee disposable box honey has short ageing time in the honeycomb and high water content, and the honey needs to be concentrated and processed.

In conclusion, high-concentration good honey can only be prepared by squeezing and squeezing, but cannot be separated by centrifugation; in recent years, the honey lollipop is extracted by the method steps of bagging, manually hammering and squeezing and filtering the honey lollipop to obtain the honey, in addition, the filtering is only used for simple filtering by taking gauze as a filtering medium, a set of squeezing and filtering integrated equipment is not needed, the labor productivity is low, and the potential safety hazard of food sanitation is large.

Disclosure of Invention

In order to solve the problems, the invention provides the honey extrusion filter which is simple in structure, convenient to use, large in squeezing force, high in honey extraction rate and capable of reducing labor intensity. The honey squeezing and filtering machine is used for completing the squeezing and filtering processes of honey through the steps of nest honey filling, squeezing, honey filtering and residue discharging, the squeezing cavity area is fast to change, the vacuum filtering speed is fast, the operation is simple, the pollution chance is few, the honey quality and the honey extraction rate are improved, the labor intensity is low, and the labor production efficiency is high.

The honey extrusion filter consists of a frame, a hydraulic cylinder, an extrusion box body and a filtering system; the hydraulic cylinder is fixedly arranged on the hydraulic cylinder fixing frame, and the hydraulic cylinder fixing frame is movably arranged on the hydraulic cylinder supporting arm through bolt holes on 2 hydraulic cylinder supporting arms; the hydraulic cylinder supporting arm is fixedly arranged on the rack; the piston head in the hydraulic cylinder dynamically divides the hydraulic cylinder into an upper chamber and a lower chamber, the piston head is connected with the hydraulic rod, the upper chamber and the lower chamber are respectively connected with 2 oil pipes, the 2 oil pipes are connected with a hydraulic oil tank, and the oil feeding and returning directions of the 2 oil pipes are adjusted by adjusting a change-over switch on the hydraulic oil tank; the hydraulic oil tank is arranged on the rack, and a hydraulic rod sleeve is arranged on the hydraulic oil tank;

preferably, the lower end of the hydraulic rod is connected with a movable extrusion plate, a lining plate is arranged between the hydraulic rod and the movable extrusion plate, and the movable extrusion plate is fixedly connected with the lining plate;

preferably, the extrusion box body consists of a frame at the upper end, a fixed extrusion plate at the bottom, box body lattice bars and a frame-shaped frame body connected with four side surfaces, and the frame is used as a feeding hole; wherein the cross sections of the upper end frame or the bottom fixed extrusion plate or the frame-shaped frame body connected with the four side surfaces are all rectangular structures and have the same size; the frame at the upper end, the fixed extrusion plate at the bottom and the frame-shaped frame bodies connected with four side surfaces are fixedly connected to form an extrusion cavity in a mode that box body lattice bars are connected through upright posts, and the left side wall, the right side wall, the front side wall and the rear side wall of the extrusion cavity are sealed into a whole by using metal plates; the extrusion box body is fixedly arranged on the 2 hydraulic cylinder supporting arms through the frame and two ends of the fixed extrusion plate;

preferably, the central axis of the box lattice bar is vertical to the horizontal plane;

preferably, a plurality of bottom plate lattice bars are uniformly arranged on the fixed extrusion plate, a gap is arranged between every two adjacent bottom plate lattice bars, and a plurality of flow guide holes are arranged on the fixed extrusion plate;

preferably, the surface area of the movable extrusion plate is correspondingly matched with the cross-sectional area of the extrusion cavity, the movable extrusion plate and the fixed extrusion plate are correspondingly arranged, a plurality of extrusion lattice bars are uniformly distributed below the movable extrusion plate, gaps are formed between every two adjacent extrusion lattice bars, and the extrusion lattice bars correspond to the bottom plate lattice bars; the surfaces of the fixed extrusion plate and the movable extrusion plate are parallel to the horizontal plane, and the central axes of the extrusion lattice bars and the bottom plate lattice bars are parallel to the horizontal plane;

preferably, filtration system constitute by funnel, filter screen, vacuum tank, vacuum pump, the funnel is installed at extrusion box lower extreme and with extrusion box sealing connection, the lower extreme sealing connection vacuum tank of funnel, vacuum tank and vacuum pump connection, install honey discharge valve below the vacuum tank for honey discharges. The vacuum tank and the vacuum pump are arranged on the frame 1.

Preferably, the box body lattice bars or the extrusion lattice bars or the bottom plate lattice bars are of a cuboid structure, the cross section of the box body lattice bars or the extrusion lattice bars or the bottom plate lattice bars is square, and the side length of the box body lattice bars or the extrusion lattice bars or the bottom plate lattice bars is 20-25 mm; the gap between the adjacent lattice bars is 15-20 mm.

Preferably, the diameter of the diversion hole is 5-10mm, and the central axis of the diversion hole is vertical to the horizontal plane.

Preferably, the surface area of the lining plate is matched with the cross section area of the hydraulic cylinder, and the peripheral edge of the lining plate is tilted upwards.

Preferably, the funnel is made of a convex-concave stripe panel, and the convex-concave stripe panel is formed by pressing the convex-concave stripe panel by using a mould, so that the two surfaces of the convex-concave stripe panel present concave stripes and convex stripes; the convex stripe surface of the funnel is arranged towards the inner cavity of the funnel, and the vertical direction of the stripes of the convex stripe surface is arranged towards the bottom of the funnel.

Preferably, the filter screen is a 60-80 mesh screen.

The application method of the honey extrusion filter is characterized by comprising the following steps;

(1) and (3) comb honey filling: firstly, coating comb honey by using 2 layers of 20-mesh screens, then putting the comb honey into an extrusion cavity area in an extrusion box body from a frame serving as a feed inlet, leveling and stacking the comb honey from a fixed extrusion plate manually without exceeding the extrusion box body, leveling and stacking the direction of a movable extrusion plate corresponding to the fixed extrusion plate, and then fixedly mounting a hydraulic cylinder fixing frame connected with a hydraulic cylinder on a hydraulic cylinder supporting arm through bolt holes on 2 hydraulic cylinder supporting arms;

(2) squeezing: inserting a steel pipe into a hydraulic rod sleeve, feeding hydraulic oil in a hydraulic oil tank into an upper chamber of a hydraulic cylinder through an oil pipe by utilizing a hydraulic principle, pushing the hydraulic rod connected with a piston head to move downwards by oil pressure, simultaneously returning oil in a lower chamber of the hydraulic cylinder into the hydraulic oil tank through another oil pipe, pushing a movable extrusion plate to move downwards towards a fixed extrusion plate by the hydraulic rod aiming at a lining plate, reducing an extrusion cavity area to extrude honey, feeding the extruded honey into a bottom plate lattice bar gap through a gap between lattice bars of a box body, and finally feeding the honey into a filtering system through a flow guide hole;

(3) and (3) filtering: the pressed honey in the step (2) enters a filter screen in a funnel, then a vacuum pump is started, and a vacuum tank below the filter screen forms vacuum accelerated filtration; when the honey filtering is finished, opening a honey discharge valve below the vacuum tank, and putting the honey into a packaging container to finish the extruding and filtering work of the comb honey;

(3) deslagging: after the honey squeezing and filtering is finished, firstly, a change-over switch on a hydraulic oil tank is adjusted to adjust the oil inlet direction of a hydraulic cylinder, hydraulic oil in the hydraulic oil tank enters a lower chamber of the hydraulic cylinder through an oil pipe by utilizing a hydraulic principle, the hydraulic rod connected with a piston head is pushed by the oil pressure to move upwards, meanwhile, oil in an upper chamber of the hydraulic cylinder returns to the hydraulic oil tank through another oil pipe, and along with the lifting of the hydraulic rod, the pressure for moving an extrusion plate is relieved; then the hydraulic cylinder fixing frame connected with the hydraulic cylinder is detached from the hydraulic cylinder supporting arm, the movable extrusion plate is taken out, and finally, the squeezed comb honey waste residue is taken out, so that the honey squeezing and filtering work can be completed.

The invention has the following positive effects:

(1) according to the honey extrusion filter, the honey extrusion and filtration are designed into an integral three-dimensional structure, so that the honey extrusion filter is compact and simple in equipment structure, high in extrusion and filtration speed, less in pollution possibility and improved in honey quality; meanwhile, the squeezing force is large, the honey extraction rate is high, and the labor intensity is low.

(2) By using the honey extrusion filter, the honey extrusion and filtration processes are completed through the steps of comb honey loading, comb honey squeezing, comb honey filtering and comb honey discharging, the extrusion area is fast to change, the vacuum filtration speed is fast, the operation is simple, the honey quality and the honey extraction rate are improved, and the labor production efficiency is high. The invention not only can be used for extruding honey, but also can be used for solid-liquid separation of other extrusion-resistant articles, and has wide application range.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic top view of the structure of fig. 1.

Fig. 3 is a schematic sectional structure view of the extrusion tank and the hopper of fig. 1.

Reference numerals: 1-frame, 2-hydraulic oil tank, 3-hydraulic rod sleeve, 4-oil pipe, 5-oil pipe, 6-hydraulic cylinder, 7-hydraulic cylinder supporting arm, 8-movable extrusion plate, 9-bolt hole, 10-extrusion box body, 11-hydraulic cylinder fixing frame, 12-valve, 13-funnel, 14-box body lattice bar, 15-fixed extrusion plate, 16-extrusion lattice bar, 17-hydraulic rod, 18-lining plate, 19-frame, 20-bottom plate lattice bar, 21-diversion hole, 22-filter screen, 23-vacuum tank and 24-vacuum pump.

Detailed Description