Pretreatment method for carton manufacturing
阅读说明:本技术 一种纸板箱制作前处理方法 (Pretreatment method for carton manufacturing ) 是由 李佳佳 程业春 于 2019-10-10 设计创作,主要内容包括:本发明涉及一种纸板箱制作前处理方法,主要包括以下步骤,选择纸板、裁剪纸板、纸板处理、纸板压线、纸箱成型和纸箱加固等多道工序,使用到的压线设备包括安装架、压线轮和传动板,安装架内部从上往下依次设置有压线轮和传动板,本发明可以解决现有纸箱在压线过程中存在以下问题:a:现有的纸箱基本上进行压线作业时,皆为人工作业,极易照成纸箱压线歪斜和因力道不均照成压线深度深浅不一的现象,从而导致在纸箱成型时,因为压线歪斜和深度不一导致纸箱报废,极大的增加了生产成本;b:现纸箱在制作过程中,常面临着裁剪纸板时因失误导致纸板尺寸偏大现象,在压痕处理时需将纸板重新进行裁剪,严重浪费人力工时。(The invention relates to a pretreatment method for manufacturing a carton, which mainly comprises the following steps of selecting a paperboard, cutting the paperboard, processing the paperboard, pressing the paperboard, forming the carton, reinforcing the carton and the like, wherein the used pressing equipment comprises a mounting frame, a wire pressing wheel and a transmission plate, the wire pressing wheel and the transmission plate are sequentially arranged in the mounting frame from top to bottom, and the invention can solve the following problems in the wire pressing process of the existing carton: a: the existing cartons are all manually operated when basically performing line pressing operation, and the phenomena that line pressing of the finished cartons is inclined and the depth of the line pressing is different due to uneven force are easily caused, so that the cartons are scrapped due to the inclined and different depths of the line pressing when the cartons are formed, and the production cost is greatly increased; b: present carton is in the manufacture process, often faces the phenomenon that leads to the cardboard size to be bigger than normal because of the error when tailorring the cardboard, need tailor the cardboard again when the indentation is handled, and the manpower man-hour is extravagant seriously.)
1. A pretreatment method for manufacturing a carton is characterized in that: the method mainly comprises the following processing steps:
selecting a paperboard, and selecting a corrugated board with the thickness of 0.5-0.8mm as a paperboard material;
cutting the paper board, and cutting the selected paper board according to the specified size;
step three, paperboard treatment, namely, performing fine treatment on the cut paperboard to remove surface burrs and smoothen the surface of the paperboard;
pressing the paperboard, namely putting the paperboard processed in the step three on a pressing device for pressing the paperboard;
step five, forming a carton, namely folding the paperboard processed in the step four along the pressing line to form a cuboid;
step six, reinforcing the carton, adhering the combined part of the paperboard treated in the step five by using strong double-sided adhesive tape or fixing nails, and sealing the outer side of the paperboard by using transparent adhesive tape;
the wire pressing equipment used in the steps comprises an installation frame (1), a wire pressing wheel (2) and a transmission plate (3), wherein the wire pressing wheel (2) and the transmission plate (3) are sequentially arranged in the installation frame (1) from top to bottom;
the creasing wheel (2) comprises a motor A, a rotating sleeve (21), a cutting blade (22), creasing pressing strips (23) and a rotating shaft cover plate (24), wherein the motor A is installed on the outer wall of the installation frame (1) through a motor base, the rotating sleeve (21) is arranged on an output shaft of the motor A, T-shaped chutes and paddle-shaped holes are uniformly formed in the outer surface of the rotating sleeve (21), the cutting blade (22) matched with the T-shaped chutes is arranged on the outer surface of the rotating sleeve (21) in a sliding connection mode, the creasing pressing strips (23) are fixed at the left end and the right end of the cutting blade (22) along the outer surface of the rotating sleeve (21) through bolts, the creasing pressing strips (23) are of a sawtooth structure, the rotating shaft cover plate (24) is arranged at the left end of the rotating sleeve (21) in a sliding connection mode, and the;
the indentation pressing strip (23) comprises an indentation sleeve (231), indentation teeth (232), a jacking mechanism (233), a blade fixing sleeve (234) and a clamping sleeve piece (235), the indentation sleeve (231) is fixed on the outer surface of the rotating sleeve (21) through a bolt, the indentation teeth (232) are arranged at the upper end of the indentation sleeve (231) in a spring connection mode, the indentation sleeve (231) is of a shell structure, the jacking mechanism (233) is arranged inside the indentation sleeve (231), the blade fixing sleeve (234) is symmetrically arranged at the left end and the right end of the indentation sleeve (231) in a welding fixing mode, and the clamping sleeve piece (235) is arranged inside the blade fixing sleeve (234);
the transmission plate (3) comprises a supporting seat (31), sliding baffles (32) and a transmission sleeve piece (33), the supporting seat (31) is fixed on the mounting frame (1) in a welding mode, the sliding baffles (32) are symmetrically arranged at two ends of the supporting seat (31), strip-shaped sliding grooves are formed in the sliding baffles (32), and the transmission sleeve piece (33) is arranged on the sliding baffles (32);
the transmission external member (33) comprises a motor B, a driving gear (331), a transmission rack (332) and a fixing mechanism (333), the motor B is mounted on the outer wall of the mounting frame (1) through a motor base, the driving gear (331) is fixedly mounted on an output shaft of the motor B, the transmission rack (332) which is mutually matched and acts is arranged at the lower end of the driving gear (331), the fixing mechanism (333) is arranged at the left end of the transmission rack (332), and the fixing mechanism (333) is mounted on the sliding baffle (32) in a sliding connection mode;
the fixing mechanism (333) comprises a fixing frame (3331), a pressing mechanism (3332) and a transverse fixing clamp (3333), the fixing frame (3331) is installed on the sliding baffle (32) in a sliding connection mode, the fixing frame (3331) is of an Contraband-shaped structure, the pressing mechanism (3332) is arranged at the upper end of the fixing frame (3331), and the transverse fixing clamp (3333) is arranged at the lower end of the fixing frame (3331) in a sliding connection mode.
2. A carton preparation method according to claim 1, wherein: the jacking mechanism (233) comprises an air storage bag A (2331), an extrusion rod (2332) and a jacking rod A (2333), the air storage bag A (2331) is located inside the indentation sleeve (231), the extrusion rod (2332) matched with the paddle-shaped hole is arranged at the upper end inside the air storage bag A (2331), the jacking rod A (2333) is arranged at the lower end inside the air storage bag A (2331), and the head of the jacking rod A (2333) is fixed on the indentation teeth (232).
3. A carton preparation method according to claim 1, wherein: buckle external member (235) are including contact rod (2351), gas storage bag B (2352), T type ejector pin (2353), liftout pole B (2354) and buckle clamp (2355), contact rod (2351) are installed inside fixed cover of blade (234) through sliding connection's mode, contact rod (2351) right-hand member is provided with gas storage bag B (2352), gas storage bag B (2355) are "T" style of calligraphy structure, the inside left end of gas storage bag B (2352) is provided with T type ejector pin (2353) that link to each other with contact rod (2351), the inside right-hand member of gas storage bag B is provided with liftout pole B (2354), liftout pole right-hand member is provided with buckle clamp (2355), inside fixed cover of blade (234) is fixed through sliding connection's mode to buckle clamp (2355), be provided with saw type tooth on buckle clamp (2355).
4. A carton preparation method according to claim 1, wherein: the pressing mechanism (3332) comprises a hydraulic cylinder, a punch fixing plate (3332a) and a pressing clamp (3332b), the hydraulic cylinder is fixedly mounted on the fixing frame (3331), the punch fixing plate (3332a) is arranged on an output shaft of the hydraulic cylinder, and the pressing clamp (3332b) is arranged on the punch fixing plate (3332 a).
5. A carton preparation method according to claim 1, wherein: the cutting blade (22) and the indentation pressing strip (23) are of detachable structures.
6. A carton preparation method according to claim 1, wherein: foam is arranged on the surface of the transverse fixing clamp (3333).
7. A carton preparation method according to claim 1, wherein: a rolling ball which can move freely is arranged in the paddle type hole.
8. A carton preparation method according to claim 3, wherein: the head of the contact rod (2351) is provided with a ball.
Technical Field
The invention relates to the technical field of paperboard processing, in particular to a pretreatment method for manufacturing a paperboard box.
Background
The cardboard box is the most widely used packaging product, and has various specifications and models according to different materials, such as corrugated cardboard boxes, single-layer cardboard boxes and the like, and the cardboard box is an indispensable part of modern logistics and plays an important role in containing, protecting products and beautifying, wherein before the cardboard box is manufactured, a plurality of processes such as cardboard selection, cardboard cutting, cardboard treatment, cardboard pressing lines, cardboard forming, cardboard reinforcement and the like are required, and the cardboard pressing lines directly influence the quality of the cardboard box.
However, the existing carton has the following problems in the line pressing process: a: the existing cartons are all manually operated when basically performing line pressing operation, and the phenomena that line pressing of the finished cartons is inclined and the depth of the line pressing is different due to uneven force are easily caused, so that the cartons are scrapped due to the inclined and different depths of the line pressing when the cartons are formed, and the production cost is greatly increased; b: present carton is in the manufacture process, often faces the phenomenon that leads to the cardboard size to be bigger than normal because of the error when tailorring the cardboard, need tailor the cardboard again when the indentation is handled, and the manpower man-hour is extravagant seriously.
Disclosure of Invention
In order to solve the problems, the invention provides a method for processing a carton before manufacturing, which can solve the problems of the carton in the line pressing process.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a pretreatment method for manufacturing a carton mainly comprises the following planting steps:
selecting a paperboard, and selecting a corrugated board with the thickness of 0.5-0.8mm as a paperboard material;
cutting the paper board, and cutting the selected paper board according to the specified size;
step three, paperboard treatment, namely, performing fine treatment on the cut paperboard to remove surface burrs and smoothen the surface of the paperboard;
pressing the paperboard, namely putting the paperboard processed in the step three on a pressing device for pressing the paperboard;
step five, forming a carton, namely folding the paperboard processed in the step four along the pressing line to form a cuboid;
and step six, reinforcing the carton, adhering the combined part of the paperboard treated in the step five by using strong double-sided adhesive tape or fixing nails, and sealing the outer side of the paperboard by using transparent adhesive tape.
The wire pressing equipment used in the steps comprises a mounting frame, a wire pressing wheel and a transmission plate, wherein the wire pressing wheel and the transmission plate are sequentially arranged in the mounting frame from top to bottom.
The fabric pressing wheel comprises a motor A, a rotating sleeve, a cutting blade, an indentation pressing strip and a rotating shaft cover plate, the motor A is installed on the outer wall of the mounting frame through a motor base, the rotating sleeve is arranged on an output shaft of the motor A, a T-shaped sliding groove and a paddle-shaped hole are evenly formed in the outer surface of the rotating sleeve, the cutting blade which is matched with the T-shaped sliding groove is arranged on the outer surface of the rotating sleeve in a sliding connection mode, the indentation pressing strip is fixed on the outer surface of the rotating sleeve along the left end and the right end of the cutting blade through bolts, the indentation pressing strip is of a sawtooth structure, the rotating shaft cover plate is arranged at the left end of the.
The indentation layering includes indentation cover, indentation tooth, climbing mechanism, the fixed cover of blade and buckle external member, and the indentation cover passes through the bolt fastening on rotatory telescopic surface, and indentation cover upper end is provided with the indentation tooth through spring coupling's mode, and the indentation cover is shell structure, and the inside climbing mechanism that is provided with of indentation cover, both ends are provided with the fixed cover of blade through welded fastening's mode symmetry about the indentation cover, and the fixed inside buckle external member that is provided with of blade cover.
The transmission plate comprises a supporting seat, a sliding baffle and a transmission external member, the supporting seat is fixed on the mounting frame in a welding mode, the sliding baffle is symmetrically arranged at two ends of the supporting seat, a strip-shaped sliding groove is formed in the sliding baffle, and the transmission external member is arranged on the sliding baffle.
The transmission external member includes motor B, drive gear, transmission rack and fixed establishment, and motor B passes through the motor cabinet to be installed on the mounting bracket outer wall, and fixed mounting has drive gear on the motor B output shaft, and the drive gear lower extreme is provided with the transmission rack of mutually supporting effect, and the transmission rack left end is provided with fixed establishment, and fixed establishment installs on slide damper through sliding connection's mode.
The fixing mechanism comprises a fixing frame, a pressing mechanism and a transverse fixing clamp, the fixing frame is installed on the sliding baffle in a sliding connection mode, the fixing frame is of a structure shaped like the Chinese character 'Contraband', the pressing mechanism is arranged at the upper end of the fixing frame, and the transverse fixing clamp is arranged at the lower end of the fixing frame in a sliding connection mode.
The jacking mechanism comprises an air storage bag A, an extrusion rod and an ejector rod A, the air storage bag A is located inside the indentation sleeve, the extrusion rod matched with the paddle-shaped hole is arranged at the upper end inside the air storage bag A, the ejector rod A is arranged at the lower end inside the air storage bag A, and the head of the ejector rod A is fixed on the indentation teeth.
The buckle external member includes the contact lever, gas storage bag B, T type ejector pin, ejector pin B and buckle clamp, the contact lever passes through sliding connection's mode and installs inside the fixed cover of blade, the contact lever right-hand member is provided with gas storage bag B, gas storage bag B is "T" style of calligraphy structure, the inside left end of gas storage bag B is provided with the T type ejector pin that links to each other with the contact lever, the inside right-hand member of gas storage bag B is provided with ejector pin B, ejector pin right-hand member is provided with the buckle clamp, the buckle clamp is fixed inside the fixed cover of blade through sliding connection's mode, the buckle clamp is last to be provided with saw type tooth.
The pressing mechanism comprises a hydraulic cylinder, a punch fixing plate and a pressing clamp, the hydraulic cylinder is fixedly mounted on the fixing frame, the punch fixing plate is arranged on an output shaft of the hydraulic cylinder, and the pressing clamp is arranged on the punch fixing plate.
The cutting blade and the indentation pressing strip are of detachable and adjustable structures.
Foam is arranged on the surface of the transverse fixing clamp.
A rolling ball which can move freely is arranged in the paddle type hole.
The head of the contact rod is provided with a ball.
The invention has the beneficial effects that:
1. the invention can solve the following problems in the existing paperboard line pressing process, a: the existing cartons are all manually operated when basically performing line pressing operation, and the phenomena that line pressing of the finished cartons is inclined and the depth of the line pressing is different due to uneven force are easily caused, so that the cartons are scrapped due to the inclined and different depths of the line pressing when the cartons are formed, and the production cost is greatly increased; b: present carton is in the manufacture process, often faces the phenomenon that leads to the cardboard size to be bigger than normal because of the error when tailorring the cardboard, need tailor the cardboard again when the indentation is handled, and the manpower man-hour is extravagant seriously.
2. The creasing wheel is designed, the motor A drives the rotary sleeve and the creasing pressing strip to synchronously rotate, the rolling ball in the paddle-shaped hole on the surface of the rotary sleeve moves downwards under the action of gravity and centrifugal force so as to drive the creasing pressing strip to work, the creasing pressing strip is in a straight shape, and the force consistency is ensured due to the rolling ball movement, so that the phenomena of crooked creasing and different creasing depths are avoided, and the production cost is greatly reduced.
3. According to the invention, the cutting blade is designed, and the position of the cutting blade is manually adjusted, so that when the size of the paperboard exceeds the designed size, the cutting blade is driven by the motor A to synchronously move, so that the excessive part is cut, the reworking time is reduced, and the working efficiency is greatly improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic structural diagram of the wire pressing device of the present invention;
FIG. 3 is a schematic structural view of the creasing wheel of the present invention;
FIG. 4 is a schematic view of the construction of the indentation bar of the present invention;
FIG. 5 is a schematic view of the construction of the drive plate of the present invention;
FIG. 6 is a schematic structural view of the transmission assembly of the present invention;
FIG. 7 is a schematic structural view of the snap kit of the present invention;
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, a method for processing a carton before making the carton mainly comprises the following planting steps:
selecting a paperboard, and selecting a corrugated board with the thickness of 0.5-0.8mm as a paperboard material;
cutting the paper board, and cutting the selected paper board according to the specified size;
step three, paperboard treatment, namely, performing fine treatment on the cut paperboard to remove surface burrs and smoothen the surface of the paperboard;
pressing the paperboard, namely putting the paperboard processed in the step three on a pressing device for pressing the paperboard;
step five, forming a carton, namely folding the paperboard processed in the step four along the pressing line to form a cuboid;
and step six, reinforcing the carton, adhering the combined part of the paperboard treated in the step five by using strong double-sided adhesive tape or fixing nails, and sealing the outer side of the paperboard by using transparent adhesive tape.
The wire pressing equipment used in the steps comprises a
The
A rolling ball which can move freely is arranged in the paddle type hole.
The
The buckle
The
The
The
The transmission
The
The hold-
Foam is arranged on the surface of the
When in work:
s1, adjusting positions of a blade and an indentation: the cutting
S2, fixing a paperboard: the
S3, pulling a paperboard: after the paper board is fixed, the motor B starts to work to drive the
S4, paperboard indentation treatment: when the paperboard is pulled, the motor A starts to work to drive the
S5, repeating the steps S1 to S4, and continuously making paperboard impressions.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
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