阅读说明：本技术 一种聚酮的合成方法 (Polyketone synthesis method ) 是由 曹丽艳 裴立军 刘英贤 杨鹏飞 王朋朋 王旭亮 刘文超 郭龙龙 于 2019-11-11 设计创作，主要内容包括：本发明属于化工技术领域,尤其涉及一种聚酮的合成方法,该方法包括以下步骤：一氧化碳和烯烃在含有矿物粉、聚酮粉料、催化剂和配体的溶剂中进行聚合反应,得到聚酮；所述矿物粉包括滑石粉、云母粉、蒙脱土和磷灰石中的一种或多种。本发明提供的合成方法将聚酮粉末和特定的矿物粉作为晶种,在反应之初将其加入到聚合反应体系中,从而有效提升了合成的聚酮产品的堆密度。实验结果表明：相比于传统合成工艺,采用本发明提供的合成方法得到的聚酮产品的堆密度可由0.09g/mL提至0.32g/mL。(The invention belongs to the technical field of chemical industry, and particularly relates to a polyketone synthesis method, which comprises the following steps: carrying out polymerization reaction on carbon monoxide and olefin in a solvent containing mineral powder, polyketone powder, a catalyst and a ligand to obtain polyketone; the mineral powder comprises one or more of talcum powder, mica powder, montmorillonite and apatite. The synthesis method provided by the invention takes the polyketone powder and the specific mineral powder as the seed crystals, and adds the seed crystals into a polymerization reaction system at the beginning of the reaction, thereby effectively improving the bulk density of the synthesized polyketone product. The experimental results show that: compared with the traditional synthesis process, the bulk density of the polyketone product obtained by adopting the synthesis method provided by the invention can be increased from 0.09g/mL to 0.32 g/mL.)

1. A method for synthesizing polyketone, comprising the steps of:

carrying out polymerization reaction on carbon monoxide and olefin in a solvent containing mineral powder, polyketone powder, a catalyst and a ligand to obtain polyketone;

the mineral powder comprises one or more of talcum powder, mica powder, montmorillonite and apatite.

2. The synthesis method according to claim 1, characterized in that the mineral powder has a particle size of 1nm to 100 μm.

3. The synthesis method according to claim 1, wherein the bulk density of the polyketone powder is not less than 0.2 g/mL; the particle size of the polyketone powder is 1-300 mu m.

4. The synthesis method according to claim 1, wherein the ratio of the mineral powder to the polyketone powder to the solvent is (0.01-0.1) g: (0.25-4) g:100 mL.

5. The method of synthesis of claim 1, wherein the catalyst comprises one or more of palladium nitrate, palladium sulfate, palladium sulfonate, and palladium acetate;

the ligand is a bidentate ligand.

6. The method of synthesis of claim 5, wherein the bidentate ligand has the structure of formula (I):

in the formula (I), R₁、R₂、R₃And R₄Independently selected from phenyl or substituted phenyl, R₅Is an alkylene group having at least 3 carbon atoms.

7. The synthesis method according to claim 1, wherein the solvent further contains anions of quinone and/or acid having pKa < 6.

8. The method of synthesizing as claimed in claim 7 wherein the quinone comprises benzoquinone and/or naphthoquinone;

the anion of the acid having a pKa < 6 includes one or more of sulfate, benzenesulfonate, p-toluenesulfonate, methanesulfonate, trifluoromethanesulfonate, perchlorate, trichloroacetate and trifluoroacetate.

9. The synthesis process according to claim 1, characterized in that the molar ratio of carbon monoxide to olefins is 1: (0.5-5).

10. The synthesis method according to claim 1, wherein the temperature of the polymerization reaction is 30-150 ℃; the pressure of the polymerization reaction is 2-10 MPa; the time of the polymerization reaction is 1-10 h.

Technical Field

The invention belongs to the technical field of chemical industry, and particularly relates to a polyketone synthesis method.

Background

Since the eighties of the last century, the alternating copolymerization of CO and olefinically unsaturated hydrocarbons to polyketones has gained popularity in academic and industrial applications. Polyketone is a green high polymer material with excellent comprehensive performance, and can be used as materials of general plastics, engineering plastics, special engineering plastics, fibers, films and the like. The ketone group on the main chain of the polyketone endows the polyketone with excellent photodegradable performance and chemical modification performance, the polyketone has wide sources of main raw materials, CO in the polyketone can be obtained from coal gas production and can also be obtained from CO-containing industrial waste gas through purification, and the polyketone synthesis and application are really green synthetic polymer materials in the new century.

The bulk density of polyketone products is one of its most important properties, since bulk density has a significant impact both on the preparation of the polymer and in the refining, storage, transport and processing of the polymer. In the aspect of preparation process, because the volume of polyketone which can be loaded in the intermittent reaction kettle is certain and the bulk density is low, the polyketone produced by a single kettle is low, and the catalytic activity of the catalyst is relatively reduced; the bulk density of the polyketone product is low, so that the solvent in the kettle is easily adsorbed by the fluffy polyketone product, and the polyketone product cannot be discharged from the bottom of the kettle; secondly, the low bulk density can cause the wall-hanging phenomenon of the product, the cleaning of the high-pressure reaction kettle is difficult, and the fluency of the process flow can be influenced. The higher the bulk density of the polyketone product, the smaller the volume of space it occupies in terms of storage and transportation. In the aspect of processing and shaping, the polyketone product with lower bulk density is processed and must be firstly compressed so as to be suitable for subsequent processing by using common equipment, and the higher the bulk density of the polyketone product is, the more the polyketone product does not need to be pretreated.

Disclosure of Invention

In view of the above, the present invention aims to provide a method for synthesizing polyketone, which can obtain polyketone products with higher bulk density.

The invention provides a polyketone synthesis method, which comprises the following steps:

carrying out polymerization reaction on carbon monoxide and olefin in a solvent containing mineral powder, polyketone powder, a catalyst and a ligand to obtain polyketone;

the mineral powder comprises one or more of talcum powder, mica powder, montmorillonite and apatite.

Preferably, the particle size of the mineral powder is 1nm to 100 μm.

Preferably, the bulk density of the polyketone powder is more than or equal to 0.2 g/mL; the particle size of the polyketone powder is 1-300 mu m.

Preferably, the dosage ratio of the mineral powder, the polyketone powder and the solvent is (0.01-0.1) g: (0.25-4) g:100 mL.

Preferably, the catalyst comprises one or more of palladium nitrate, palladium sulfate, palladium sulfonate and palladium acetate;

the ligand is a bidentate ligand.

Preferably, the bidentate ligand has the structure of formula (I):

in the formula (I), R₁、R₂、R₃And R₄Independently selected from phenyl or substituted phenyl, R₅Is an alkylene group having at least 3 carbon atoms.

Preferably, the solvent also contains anions of quinones and/or acids with pKa < 6.

Preferably, the quinone comprises benzoquinone and/or naphthoquinone;

the anion of the acid having a pKa < 6 includes one or more of sulfate, benzenesulfonate, p-toluenesulfonate, methanesulfonate, trifluoromethanesulfonate, perchlorate, trichloroacetate and trifluoroacetate.

Preferably, the molar ratio of carbon monoxide to olefin is 1: (0.5-5).

Preferably, the temperature of the polymerization reaction is 30-150 ℃; the pressure of the polymerization reaction is 2-10 MPa; the time of the polymerization reaction is 1-10 h.

Compared with the prior art, the invention provides a polyketone synthesis method, which comprises the following steps: carrying out polymerization reaction on carbon monoxide and olefin in a solvent containing mineral powder, polyketone powder, a catalyst and a ligand to obtain polyketone; the mineral powder comprises one or more of talcum powder, mica powder, montmorillonite and apatite. The synthesis method provided by the invention takes the polyketone powder and the specific mineral powder as the seed crystals, and adds the seed crystals into a polymerization reaction system at the beginning of the reaction, thereby effectively improving the bulk density of the synthesized polyketone product. The experimental results show that: compared with the traditional synthesis process, the bulk density of the polyketone product obtained by adopting the synthesis method provided by the invention can be increased from 0.09g/mL to 0.32 g/mL.

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a polyketone synthesis method, which comprises the following steps:

carrying out polymerization reaction on carbon monoxide and olefin in a solvent containing mineral powder, polyketone powder, a catalyst and a ligand to obtain polyketone;

the mineral powder comprises one or more of talcum powder, mica powder, montmorillonite and apatite.

In the synthesis method provided by the invention, mineral powder, polyketone powder, a catalyst and a ligand are added into a solvent. Wherein the mineral powder comprises one or more of talcum powder, mica powder, montmorillonite and apatite; the mineral powder preferably has a particle size of 1 nm-100 μm, specifically 1nm, 10nm, 20nm, 50nm, 70nm, 100nm, 150nm, 200nm, 500nm, 700nm, 800nm, 1 μm, 5 μm, 10 μm, 15 μm, 20 μm, 50 μm, 70 μm, and 100 μm; the dosage ratio of the mineral powder to the solvent is preferably (0.01-0.1) g:100mL, specifically 0.01 g/100 mL, 0.015 g/100 mL, 0.02 g/100 mL, 0.025 g/100 mL, 0.03 g/100 mL, 0.032 g/100 mL, 0.035 g/100 mL, 0.04 g/100 mL, 0.045 g/100 mL, 0.05 g/100 mL, 0.055 g/100 mL, 0.06 g/100 mL, 0.065 g/100 mL, 0.07 g/100 mL, 0.075 g/100 mL, 0.08 g/100 mL, 0.085 g/100 mL, 0.09 g/100 mL, 0.095 g/100 mL, or 0.1 g/100 mL.

In the invention, the polyketone powder is powder of a polyketone product obtained by polymerization reaction of carbon monoxide and olefin, and the particle size of the polyketone powder is preferably 1-300 μm, more preferably 10-200 μm, and specifically 10 μm, 20 μm, 30 μm, 40 μm, 50 μm, 60 μm, 70 μm, 80 μm, 90 μm, 100 μm, 110 μm, 120 μm, 130 μm, 140 μm, 150 μm, 160 μm, 170 μm, 180 μm, 190 μm or 200 μm; the bulk density of the polyketone powder is preferably not less than 0.2g/mL, and specifically may be 0.2g/mL, 0.21g/mL, 0.22g/mL, 0.23g/mL, 0.24g/mL, 0.25g/mL, 0.26g/mL, 0.27g/mL, 0.28g/mL, 0.29g/mL, 0.3g/mL, 0.31g/mL, 0.32g/mL, 0.33g/mL, 0.34g/mL, or 0.35 g/mL. In the invention, the mass ratio of the polyketone powder to the solvent is preferably (0.25-4) g:100mL, specifically 0.25 g/100 mL, 0.5 g/100 mL, 0.8 g/100 mL, 1 g/100 mL, 1.2 g/100 mL, 1.3 g/100 mL, 1.4 g/100 mL, 1.5 g/100 mL, 1.7 g/100 mL, 2 g/100 mL, 2.3 g/100 mL, 2.5 g/100 mL, 2.7 g/100 mL, 3 g/100 mL, 3.2 g/100 mL, 3.5 g/100 mL, 3.7 g/100 mL or 4 g/100 mL.

In the present invention, the catalyst is preferably a palladium catalyst, including but not limited to one or more of palladium nitrate, palladium sulfate, palladium sulfonate, and palladium acetate; the content of the catalyst in the solvent is preferably 0.01-1 mmol/L, and specifically may be 0.01mmol/L, 0.02mmol/L, 0.03mmol/L, 0.04mmol/L, 0.05mmol/L, 0.06mmol/L, 0.07mmol/L, 0.075mmol/L, 0.08mmol/L, 0.09mmol/L, 0.1mmol/L, 0.15mmol/L, 0.2mmol/L, 0.25mmol/L, 0.3mmol/L, 0.35mmol/L, 0.4mmol/L, 0.45mmol/L, 0.5mmol/L, 0.55mmol/L, 0.6mmol/L, 0.65mmol/L, 0.7mmol/L, 0.75mmol/L, 0.8mmol/L, 0.85mmol/L, 0.9mmol/L, 0.95mmol/L or 1 mmol/L.

In the present invention, the ligand is preferably a bidentate ligand, preferably having the structure of formula (I):

in the formula (I), R₁、R₂、R₃And R₄Independently selected from phenyl or substituted phenyl, R₅Is an alkylene group having at least 3 carbon atoms.

In the present invention, the bidentate ligand may specifically be one or more of 3, 3-bis- [ bis- (2-methoxyphenyl) phosphinomethyl ] -1, 5-dioxa-spiro [5,5] undecane, 2-dimethoxy-1, 3-bis [ bis (2-methoxyphenyl) phosphino ] propane, and 1, 3-bis- [ bis (2-methoxyphenyl) phosphino ] propane; the molar ratio of the ligand to the catalyst is preferably (0.5-1.5): 1, specifically 0.5:1, 0.55:1, 0.6:1, 0.65:1, 0.7:1, 0.75:1, 0.8:1, 0.85:1, 0.9:1, 0.95:1, 1:1, 1.05:1, 1.1:1, 1.15:1, 1.2:1, 1.25:1, 1.3:1, 1.35:1, 1.4:1, 1.45:1 or 1.5: 1.

In the present invention, the solvent is preferably a lower aliphatic alcohol, including but not limited to one or more of methanol, ethanol, isopropanol, ethylene glycol and glycerol.

In the synthesis method provided by the invention, the solvent preferably also contains anions of quinone and/or acid with pKa < 6. Wherein, the quinone preferably comprises benzoquinone and/or naphthoquinone, the benzoquinone comprises but is not limited to one or more of 1, 2-benzoquinone, 1, 4-benzoquinone and tetrachloro-p-benzoquinone, and the naphthoquinone comprises but is not limited to 1, 2-naphthoquinone and/or 1, 4-naphthoquinone; the molar ratio of the quinone to the catalyst is preferably (2-20): specifically, 1 may be 2:1, 2.5:1, 3:1, 3.5:1, 4:1, 4.5:1, 5:1, 5.5:1, 6:1, 6.5:1, 7:1, 7.5:1, 8:1, 8.5:1, 9:1, 9.5:1, 10:1, 10.5:1, 11:1, 11.5:1, 12:1, 12.5:1, 13:1, 13.5:1, 14:1, 14.5:1, 15:1, 15.5:1, 16:1, 16.5:1, 17:1, 17.5:1, 18:1, 18.5:1, 19:1, 19.5:1 or 20: 1.

In the present invention, the anion of the acid having a pKa < 6 includes, but is not limited to, one or more of sulfate, benzenesulfonate, p-toluenesulfonate, methanesulfonate, trifluoromethylsulfonate, perchlorate, trichloroacetate and trifluoroacetate; the anion is preferably provided by the acid and/or a metal salt corresponding to the acid, the acid and the acid radical ion provided by the metal salt may be the same or different, the acid includes but is not limited to one or more of sulfuric acid, benzenesulfonic acid, p-toluenesulfonic acid, methanesulfonic acid, trifluoromethanesulfonic acid, perchloric acid, trichloroacetic acid and trifluoroacetic acid, and the metal salt includes but is not limited to one or more of sodium salt, potassium salt, magnesium salt and iron salt, and specifically may be magnesium trifluoromethanesulfonate and/or iron trifluoromethanesulfonate. In the present invention, the molar ratio of the acid to the catalyst is preferably (0.5 to 5): 1, specifically 0.5:5, 0.7:5, 1:5, 1.2:5, 1.5:5, 1.7:5, 2:5, 2.3:5, 2.5:5, 2.7:5, 3:5, 3.2:5, 3.5:5, 3.7:5, 4:5, 4.2:5, 4.5:5, 4.7:5 or 5: 5; the molar ratio of the metal salt to the catalyst is preferably (0.5-20): 1, specifically 0.5:1, 1:1, 1.5:1, 2:1, 2.5:1, 3:1, 3.5:1, 4:1, 4.5:1, 5:1, 6:1, 7:1, 8:1, 9:1, 10:1, 11:1, 12:1, 13:1, 14:1, 15:1, 16:1, 17:1, 18:1, 19:1 or 20: 1.

In the synthesis method provided by the invention, after the solvent containing the substances is obtained, reaction gas is filled into a reaction kettle added with the solvent to carry out polymerization reaction. Wherein the ratio of the volume of the solvent to the effective volume of the reaction kettle is preferably (0.2-0.7): 1, more preferably (0.3 to 0.5): 1, specifically 0.3:1, 0.4:1 or 0.5: 1; the reactant gas comprises carbon monoxide and olefins including, but not limited to, ethylene and/or propylene; the molar ratio of carbon monoxide to olefin is preferably 1: (0.5 to 5), specifically 1:0.5, 1:0.6, 1:0.7, 1:0.8, 1:0.9, 1:1, 1:1.1, 1:1.2, 1:1.3, 1:1.4, 1:1.5, 1:1.6, 1:1.7, 1:2, 1:2.3, 1:2.5, 1:2.7, 1:3, 1:3.2, 1:3.5, 1:3.7, 1:4, 1:4.2, 1:4.5, 1:4.7 or 1: 5. In the present invention, the polymerization reaction temperature is preferably 30 to 150 ℃, and specifically, it may be 30 ℃, 35 ℃, 40 ℃, 45 ℃, 50 ℃, 55 ℃, 60 ℃, 65 ℃, 70 ℃, 75 ℃, 80 ℃, 85 ℃, 90 ℃, 95 ℃, 100 ℃, 105 ℃, 110 ℃, 115 ℃, 120 ℃, 125 ℃, 130 ℃, 135 ℃, 140 ℃, 145 ℃ or 150 ℃; the pressure of the polymerization reaction is preferably 2-10 MPa, and specifically can be 2MPa, 2.5MPa, 3MPa, 3.5MPa, 4MPa, 4.5MPa, 5MPa, 5.2MPa, 5.5MPa, 6MPa, 6.5MPa, 7MPa, 7.5MPa, 8MPa, 8.5MPa, 9MPa, 9.5MPa or 10MPa, and the pressure of the polymerization reaction is provided by reaction gas filled into a reaction kettle; the stirring speed of the polymerization reaction is preferably 100-500 r/min, and specifically can be 100r/min, 150r/min, 200r/min, 250r/min, 300r/min, 350r/min, 400r/min, 450r/min or 500 r/min; the time of the polymerization reaction is preferably 1-10 h, and specifically may be 1h, 1.5h, 2h, 2.5h, 3h, 3.5h, 4h, 4.5h, 5h, 5.5h, 6h, 6.5h, 7h, 7.5h, 8h, 8.5h, 9h, 9.5h or 10 h.

In the synthesis method provided by the invention, after the polymerization reaction is finished, the obtained reaction product is the polyketone synthesized by the invention. The polyketone is then filtered off from the solvent, washed and dried. Wherein the washing detergent is preferably methanol; the drying temperature is preferably 70-90 ℃, and specifically can be 70 ℃, 75 ℃, 80 ℃, 85 ℃ or 90 ℃; the drying time is preferably 1-5 h, and specifically can be 1h, 1.5h, 2h, 2.5h, 3h, 3.5h, 4h, 4.5h or 5 h.

The synthesis method provided by the invention takes the polyketone powder and the specific mineral powder as the seed crystals, and adds the seed crystals into a polymerization reaction system at the beginning of the reaction, thereby effectively improving the bulk density of the synthesized polyketone product. The experimental results show that: compared with the traditional synthesis process, the bulk density of the polyketone product obtained by adopting the synthesis method provided by the invention can be increased from 0.09g/mL to 0.32 g/mL.

For the sake of clarity, the following examples are given in detail.