Graphite bipolar plate compression molding system
阅读说明:本技术 一种石墨双极板模压成型系统 (Graphite bipolar plate compression molding system ) 是由 华周发 胡强 姚青 于 2019-10-31 设计创作,主要内容包括:发明公开了一种石墨双极板模压成型系统。该系统包括上料装置,用于将石墨板上料至清扫装置上;清扫装置,用于清理石墨板表面的杂质;模压装置,用于将清理后的石墨板进行模压成双极板单板;去毛边装置,用于切割双极板单板四周的毛边;输送装置,用于将石墨板由清扫装置转运至模压装置,在模压结束后,废料转移至回收处,将成品双极板单板转移至去毛边装置,在去毛边工序结束后,再将双极板单板转移至自动装笼装置;自动装笼装置将双极板单板转移至其他工位;电控系统与上述在这电连接,用于各装置的控制。该系统有效保证双极板模压成型过程中的生产精度,提高了产品优良率,降低双极板生产成本。(The invention discloses a compression molding system for a graphite bipolar plate. The system comprises a feeding device, a cleaning device and a conveying device, wherein the feeding device is used for feeding graphite plates onto the cleaning device; the cleaning device is used for cleaning impurities on the surface of the graphite plate; the mould pressing device is used for mould pressing the cleaned graphite plate into a bipolar plate single plate; the deburring device is used for cutting burrs around the bipolar plate single plate; the conveying device is used for transferring the graphite plate to the die pressing device through the cleaning device, transferring waste materials to a recovery position after die pressing is finished, transferring finished bipolar plate single plates to the deburring device, and transferring the bipolar plate single plates to the automatic caging device after a deburring process is finished; the automatic caging device transfers the bipolar plate single plate to other stations; an electronic control system is electrically connected to the above for controlling each device. The system effectively ensures the production precision in the compression molding process of the bipolar plate, improves the product yield and reduces the production cost of the bipolar plate.)
1. The utility model provides a graphite bipolar plate compression molding system which characterized in that: the method comprises the following steps: the automatic cage loading device comprises a feeding device, a cleaning device, a mould pressing device, a conveying device, a deburring device, an automatic cage loading device and an electric control system;
the feeding device is used for feeding the graphite plate to the cleaning device;
the cleaning device is used for cleaning impurities on the surface of the graphite plate;
the mould pressing device is used for mould pressing the cleaned graphite plate into a bipolar plate single plate;
the deburring device is used for cutting burrs around the bipolar plate single plate;
the conveying device is used for transferring the graphite plate to the die pressing device through the cleaning device, transferring waste materials to a recovery position after die pressing is finished, transferring finished bipolar plate single plates to the deburring device, and transferring the bipolar plate single plates to the automatic caging device after a deburring process is finished;
the automatic caging device transfers the bipolar plate single plate to other stations;
and the electric control system is electrically connected with the feeding device, the cleaning device, the taking device, the die pressing device, the conveying device, the deburring device and the automatic cage loading device respectively and is used for controlling all the devices.
2. A graphite bipolar plate compression molding system as claimed in claim 1, wherein: the feeding device comprises a feeding rack, and a feeding mechanism, a feeding lifting mechanism, a separating mechanism and a transplanting mechanism which are arranged on the feeding rack; the feeding mechanism is arranged on one side of the transplanting mechanism and used for loading graphite plate stacks and carrying the graphite plate stacks to the feeding lifting mechanism; the transplanting mechanism is arranged right above the feeding lifting mechanism and is used for sucking the graphite plates on the upper surface of the graphite plate stack and transferring the sucked graphite plates to the cleaning device; the feeding lifting mechanism is used for lifting the graphite plates so that the graphite plates on the upper surface of the graphite plate pile are always on the same horizontal plane with the material taking surface of the transplanting mechanism; the separating mechanism is arranged between the transplanting mechanism and the graphite plate stack on the feeding lifting mechanism, so that the transplanting mechanism can suck a single graphite plate at each time.
3. A graphite bipolar plate compression molding system as claimed in claim 2, wherein: cleaning device is including cleaning frame, feeding platform, cleaning mechanism and actuating mechanism, the upper end of cleaning the frame is equipped with the work platform that the level set up, feeding platform level sets up, and with cleaning mechanism sets up along preceding back direction interval work platform's upper end, just feeding platform with work platform sliding connection, feeding platform's upper end is equipped with multiunit adsorption component, multiunit adsorption component is used for jointly fixing the graphite cake feeding platform's upper end, actuating mechanism with feeding platform transmission is connected, and the drive feeding platform drives the graphite cake back-and-forth movement and is close to or keeps away from clean the mechanism, clean the impurity that the mechanism is used for handling on the graphite cake.
4. A graphite bipolar plate compression molding system as claimed in claim 3, wherein: clean the mechanism and include dust cage, multiunit air cock subassembly and suction hood, open in the front portion of work platform upper end has a rectangle breach, feeding platform sets up the front side of breach, the actuating mechanism drive work platform removes to the top of breach, multiunit the air cock subassembly is enclosed and is established respectively around the breach, the suction hood is the rectangle for the upper end, the lower extreme is the circular shape funnel shaped structure, and its vertical setting is in the front portion of frame, and its upper end with the breach parallel and level, its lower extreme pass through the external negative pressure getter device of negative pressure trachea, the inside cavity and the front end opening of dust cage, its cover is established outside multiunit air cock subassembly.
5. A graphite bipolar plate compression molding system as claimed in claim 4, wherein: the mould pressing device comprises a mould pressing machine and an impurity absorption tool arranged on the mould pressing machine, wherein the impurity absorption tool is used for cleaning and recovering impurities generated on the mould pressing machine after a graphite plate is pressed.
6. A graphite bipolar plate compression molding system as claimed in claim 4 or 5, wherein: the deburring device comprises a workbench, an XYZ three-axis module, a laser cutting mechanism, a CCD visual system and at least one graphite bipolar plate operating platform, wherein the XYZ three-axis module is arranged on the workbench, cameras of the laser cutting mechanism and the CCD visual system are arranged on the XYZ three-axis module, the XYZ three-axis module drives the laser cutting mechanism and the cameras of the CCD visual system to move along the X-axis direction, the Y-axis direction and the Z-axis direction respectively, the X-axis direction, the Y-axis direction and the Z-axis direction are perpendicular to each other, and the at least one graphite bipolar plate operating platform is arranged on the workbench at intervals.
7. A graphite bipolar plate compression molding system as claimed in claim 6, wherein: the conveying device comprises:
a transfer rack;
a turntable rotatably mounted on the transfer gantry about a central axis thereof;
the material trays are arranged on the turntable at intervals around the circumferential direction of the turntable, so that when the material trays rotate to a preset position opposite to the mechanical arm, the mechanical arm takes and places materials at other stations onto the material trays or takes and places the materials on the material trays onto other stations;
the proximity switches are multiple and correspond to the material discs one by one and are used for detecting whether the material discs correspond to the proximity switches or not.
8. A graphite bipolar plate compression molding system as claimed in claim 7, wherein: the three material trays are arranged on the turntable at intervals in the circumferential direction of the turntable, the three mechanical arms correspond to the material trays one by one and are respectively a first mechanical arm, a second mechanical arm and a third mechanical arm, the first mechanical arm transfers a graphite plate from a cleaning device to a die pressing device and transfers a die-pressed bipolar plate single plate to the material tray positioned at a first preset position, when the material tray rotates to a second preset position, the second mechanical arm transfers the bipolar plate single plate on the material tray to a deburring device, after a deburring process is finished, the bipolar plate single plate is transferred back to the material tray, and when the material tray rotates to a third preset position, the third mechanical arm transfers the bipolar plate positioned on the material tray to the automatic cage loading device; the proximity switches are three and correspond to the material discs one by one and are used for detecting whether the material discs correspond to the proximity switches or not.
9. A graphite bipolar plate compression molding system as claimed in claim 8, wherein: the first mechanical arm is provided with an absorbing clamp, and the absorbing device comprises an installation main board, a plurality of air blowing nozzles, a plurality of first suckers for absorbing the bipolar plates and a plurality of second suckers for absorbing the graphite plates; the first suckers and the second suckers are arranged on the same side of the installation main board at intervals, the first suckers avoid an external flow channel of the bipolar plate and are uniformly distributed around the bipolar plate to suck the bipolar plate, and the second suckers are distributed around the graphite plate to suck the graphite plate; the air blowing nozzles are arranged on the installation main board at intervals, and the air blowing nozzles, the first suckers and the second suckers are arranged on the same side of the installation main board.
10. A graphite bipolar plate compression molding system as claimed in claim 9, wherein: the automatic cage loading device comprises a material taking platform, a fourth mechanical arm and a cage frame, wherein the material taking platform comprises a first guide rail, a second guide rail and a tray, the tray is used for clamping and storing the storage and transportation tool of the graphite bipolar plate, the tray is arranged on the first guide rail, the lower part of the first guide rail is vertically connected with the second guide rail, the first guide rail and the second guide rail are both electric cylinder modules, the fourth mechanical arm comprises a mechanical claw and a CCD visual detection system, the mechanical claw is provided with a positioning plate driven by an air cylinder and two oppositely arranged clamping parts, the clamping parts are L-shaped plate bodies, the positioning plate is arranged between the two clamping parts, the lower ends of the two clamping parts are used for extending into the inside of a U-shaped external plate on the side surface of the storage and transportation tool, the positioning plate is used for abutting against the outer surface of the U-shaped external plate, and the positioning plate and the two clamping parts clamp the U-, the mechanical claw is enabled to clamp one side face of the storage and transportation device, the CCD vision detection system is fixed on the mechanical claw, a plurality of CCD vision characteristic identification parts are arranged at the top of the cage, a plurality of storage frames which are coplanar are arranged in the cage, the material taking platform is used for conveying the storage and transportation tool to a specified position, the mechanical claw is used for clamping the storage and transportation tool from the specified position, the CCD vision detection system is used for identifying the CCD vision characteristic identification parts on the cage and determining the moving track of the fourth mechanical arm, and the fourth mechanical arm is controlled to move to the specified storage frame according to the moving track.
Technical Field
The invention relates to the technical field of graphite bipolar plate preparation, in particular to a compression molding system for a graphite bipolar plate.
Background
The fuel cell bipolar plate is one of the important components of the fuel cell, and has the functions and properties of separating fuel and oxidant and preventing gas from permeating; current is collected and conducted, and the conductivity is high; designing and processing flow channel, and uniformly distributing gas to the reaction layer of the electrode to perform electrode reaction; heat can be discharged, and the temperature field of the battery is kept uniform; corrosion resistance; impact and shock resistance. The thickness of the bipolar plate should be as thin as possible while maintaining a certain mechanical strength and good gas barrier effect to reduce the conductive resistance to current and heat.
Currently, the material of the bipolar plate can be roughly classified into 3 types: the graphite bipolar plate is the most commonly used bipolar plate in the prior art, and the flow field is formed by mechanically carving the surface of hard graphite. The method has the advantages of low efficiency, high mechanical processing difficulty and high cost, and the processed and formed polar plate is thicker, more fragile and not easy to assemble. And secondly, forming a flow field through mould pressing of a forming mould. The method can form the characteristics of the surface flow field, the public channel and the like of the polar plate at one time, has higher efficiency compared with the carving, saves the cost, and can form the machined and formed polar plate to be very thin and have certain toughness. However, because the flexible graphite plate is soft, a micro vacuum state is formed after compression molding, the flexible graphite plate is adsorbed on the surface of a mold, and the waste edge is removed manually to take out the molded polar plate from the mold. The taken-out pole plate needs to be manually removed from the public channel, the reducing agent and the oxidant inlet distribution inlet waste, the pole plate sealing area is easily damaged, the waste is easily omitted, the leakage test cannot be passed in the later period, and the next procedure is influenced. The consistency and the quality stability of the polar plate depend on operators, and the polar plate is easily polluted by organic matters, so that the surface hydrophilicity and hydrophobicity are influenced.
Disclosure of Invention
The invention aims to provide an automatic and efficient graphite bipolar plate production method aiming at the defects in the prior art.
The invention discloses a compression molding system of a graphite bipolar plate, which comprises: the automatic cage loading device comprises a feeding device, a cleaning device, a mould pressing device, a conveying device, a deburring device, an automatic cage loading device and an electric control system;
the feeding device is used for feeding the graphite plate to the cleaning device;
the cleaning device is used for cleaning impurities on the surface of the graphite plate;
the mould pressing device is used for mould pressing the cleaned graphite plate into a bipolar plate single plate;
the deburring device is used for cutting burrs around the bipolar plate single plate;
the conveying device is used for transferring the graphite plate to the die pressing device through the cleaning device, transferring waste materials to a recovery position after die pressing is finished, transferring finished bipolar plate single plates to the deburring device, and transferring the bipolar plate single plates to the automatic caging device after a deburring process is finished;
the automatic caging device transfers the bipolar plate single plate to other stations;
and the electric control system is electrically connected with the feeding device, the cleaning device, the taking device, the die pressing device, the conveying device, the deburring device and the automatic cage loading device respectively and is used for controlling all the devices.
Preferably, the feeding device comprises a feeding rack, and a feeding mechanism, a feeding lifting mechanism, a separating mechanism and a transplanting mechanism which are arranged on the feeding rack; the feeding mechanism is arranged on one side of the transplanting mechanism and used for loading graphite plate stacks and carrying the graphite plate stacks to the feeding lifting mechanism; the transplanting mechanism is arranged right above the feeding lifting mechanism and is used for sucking the graphite plates on the upper surface of the graphite plate stack and transferring the sucked graphite plates to the cleaning device; the feeding lifting mechanism is used for lifting the graphite plates so that the graphite plates on the upper surface of the graphite plate pile are always on the same horizontal plane with the material taking surface of the transplanting mechanism; the separating mechanism is arranged between the transplanting mechanism and the graphite plate stack on the feeding lifting mechanism, so that the transplanting mechanism can suck a single graphite plate at each time.
Preferably, the cleaning device comprises a cleaning rack, a feeding platform, a cleaning mechanism and a driving mechanism, wherein a working platform is horizontally arranged at the upper end of the cleaning rack, the feeding platform is horizontally arranged and is arranged at the upper end of the working platform along the front-back direction at intervals, the feeding platform is connected with the working platform in a sliding manner, a plurality of groups of adsorption components are arranged at the upper end of the feeding platform and are used for fixing a graphite plate together at the upper end of the feeding platform, the driving mechanism is in transmission connection with the feeding platform and drives the feeding platform to drive the graphite plate to move back and forth to be close to or far away from the cleaning mechanism, and the cleaning mechanism is used for processing impurities on the graphite plate.
Preferably, clean the mechanism and include dust cage, multiunit air cock subassembly and suction hood, open the front portion of work platform upper end has a rectangle breach, feeding platform sets up the front side of breach, the actuating mechanism drive work platform removes to the top of breach, multiunit the air cock subassembly is enclosed and is established respectively around the breach, the suction hood is the upper end for rectangle, lower extreme are the circular shape funnel shaped structure, its vertical setting is in the front portion of frame, and its upper end with the breach parallel and level, its lower extreme pass through the external negative pressure getter device of negative pressure trachea, the inside cavity and the front side opening of dust cage, its cover is established outside multiunit air cock subassembly.
Preferably, the molding device comprises a molding press and an impurity absorption tool arranged on the molding press, and the impurity absorption tool is used for cleaning and recovering impurities generated on the molding press after the graphite plate is molded.
Preferably, the deburring device comprises a workbench, an XYZ three-axis module, a laser cutting mechanism, a CCD vision system and at least one graphite bipolar plate operation table, wherein the XYZ three-axis module is arranged on the workbench, cameras of the laser cutting mechanism and the CCD vision system are both arranged on the XYZ three-axis module, the XYZ three-axis module drives the cameras of the laser cutting mechanism and the CCD vision system to move along an X-axis direction, a Y-axis direction and a Z-axis direction respectively, the X-axis direction, the Y-axis direction and the Z-axis direction are perpendicular to each other, and the at least one graphite bipolar plate operation table is arranged on the workbench at intervals.
Preferably, the conveying device includes:
a transfer rack;
a turntable rotatably mounted on the transfer gantry about a central axis thereof;
the material trays are arranged on the turntable at intervals around the circumferential direction of the turntable, so that when the material trays rotate to a preset position opposite to the mechanical arm, the mechanical arm takes and places materials at other stations onto the material trays or takes and places the materials on the material trays onto other stations;
the proximity switches are multiple and correspond to the material discs one by one and are used for detecting whether the material discs correspond to the proximity switches or not.
Preferably, the number of the material trays is three, the three material trays are arranged on the turntable at intervals in the circumferential direction of the turntable, the three mechanical arms correspond to the material trays one by one and are respectively a first mechanical arm, a second mechanical arm and a third mechanical arm, the first mechanical arm transfers a graphite plate from a cleaning device to a die pressing device and transfers a die-pressed bipolar plate single plate to the material tray positioned at a first preset position, when the material tray rotates to a second preset position, the second mechanical arm transfers the bipolar plate single plate on the material tray to a deburring device, after a deburring process is finished, the bipolar plate single plate is transferred back to the material tray, and when the material tray rotates to a third preset position, the third mechanical arm transfers the bipolar plate single plate positioned on the material tray to the automatic cage loading device; the proximity switches are three and correspond to the material discs one by one and are used for detecting whether the material discs correspond to the proximity switches or not.
Preferably, the first mechanical arm is provided with a suction clamp, and the suction device comprises an installation main board, a plurality of air blowing nozzles, a plurality of first suction cups for sucking the bipolar plate, and a plurality of second suction cups for sucking the graphite plate; the first suckers and the second suckers are arranged on the same side of the installation main board at intervals, the first suckers avoid an external flow channel of the bipolar plate and are uniformly distributed around the bipolar plate to suck the bipolar plate, and the second suckers are distributed around the graphite plate to suck the graphite plate; the air blowing nozzles are arranged on the installation main board at intervals, and the air blowing nozzles, the first suckers and the second suckers are arranged on the same side of the installation main board.
Preferably, the automatic cage installation device comprises a material taking platform, a fourth mechanical arm and a cage frame, wherein the material taking platform comprises a first guide rail, a second guide rail and a tray, the tray is used for clamping and storing the storage and transportation tool of the graphite bipolar plate, the tray is arranged on the first guide rail, the lower part of the first guide rail is vertically connected with the second guide rail, the first guide rail and the second guide rail are both electric cylinder modules, the fourth mechanical arm comprises a mechanical claw and a CCD (charge coupled device) visual detection system, the mechanical claw is provided with a positioning plate driven by an air cylinder and two oppositely arranged clamping parts, the clamping parts are L-shaped plate bodies, the positioning plate is arranged between the two clamping parts, the lower ends of the two clamping parts are used for extending into the inside of a U-shaped external connection plate on the side face of the storage and transportation tool, the positioning plate is used for abutting against the outer surface of the U-shaped external connection plate, and the positioning plate and the two, the mechanical claw is enabled to clamp one side face of the storage and transportation device, the CCD vision detection system is fixed on the mechanical claw, a plurality of CCD vision characteristic identification parts are arranged at the top of the cage, a plurality of storage frames which are coplanar are arranged in the cage, the material taking platform is used for conveying the storage and transportation tool to a specified position, the mechanical claw is used for clamping the storage and transportation tool from the specified position, the CCD vision detection system is used for identifying the CCD vision characteristic identification parts on the cage and determining the moving track of the fourth mechanical arm, and the fourth mechanical arm is controlled to move to the specified storage frame according to the moving track.
The graphite bipolar plate compression molding adopts an automatic technology production process, people are liberated from heavy physical labor and severe working environment, and the labor production efficiency is greatly improved; the equipment adopts multiple equipment automated production transport product, effectively guarantees the production precision in bipolar plate compression molding forming process, has improved the product goodness rate, reduces bipolar plate manufacturing cost.
Drawings
FIG. 1 is a schematic structural diagram of a graphite bipolar plate compression molding system according to the present invention;
FIG. 2 is a schematic structural diagram of a loading device of the present invention;
FIG. 3 is a schematic structural diagram of a loading mechanism of the loading device of the present invention;
FIG. 4 is a schematic structural view of another angle of the feeding mechanism of the feeding device of the present invention;
FIG. 5 is a schematic structural diagram of a loading lifting mechanism of the loading device of the present invention;
FIG. 6 is a schematic structural diagram of a loading lifting mechanism and a graphite sheet pile of the loading device of the present invention;
FIG. 7 is a schematic structural diagram of a separating mechanism of the feeding device of the invention;
FIG. 8 is a schematic structural diagram of a transplanting mechanism of the feeding device of the invention;
FIG. 9 is a schematic view of the construction of the sweeping device of the present invention;
FIG. 10 is a schematic view of the construction of the sweeping device of the present invention;
FIG. 11 is a schematic view of the feed platform of the present invention;
FIG. 12 is a top view of the cleaning apparatus of the present invention;
FIG. 13 is a schematic view of the structure of the molding apparatus of the present invention;
FIG. 14 is a schematic view of a deburring device in accordance with the present invention;
FIG. 15 is a schematic structural view of a graphite bipolar plate station of the present invention;
FIG. 16 is a schematic view of the structure of the conveying apparatus of the present invention;
FIG. 17 is a schematic view of a robot arm of the transfer device of the present invention;
FIG. 18 is a schematic view of a suction jig according to the present invention;
fig. 19 is a schematic structural view of a reclaiming tool of the present invention;
FIG. 20 is a schematic view of the connection between the vacuum generator and the first and second flow-dividing plates according to the present invention;
FIG. 21 is a schematic view of the connection of the blower and the third splitter plate of the present invention;
figure 22 is a schematic structural view of a tooling for integrating pallet grabbing and bipolar plate grabbing according to the present invention;
FIG. 23 is a schematic view of the construction of the first and second grippers of the present invention;
FIG. 24 is a schematic view of the robot arm 2 of an automatic caging device of the present invention;
FIG. 25 is a schematic view of the robot arm 2 of the automatic caging device of the present invention;
FIG. 26 is a schematic view of the robot arm 2 of the automatic caging device clamping, storing and transporting tooling 7 according to the present invention;
fig. 27 is a schematic view of a reclaiming platform 1 of an automatic caging device of the present invention;
figure 28 is a schematic view of the cage 3 of an automatic caging device of the present invention;
fig. 29 is a schematic view of the safety barrier 6 of an automatic caging device of the present invention.
1000-a feeding device; 1100. a feeding rack; 1200. a feeding mechanism; 1210. a turnover disc; 1211. a slot; 1212. a universal ball; 1213. a material tray flange; 1214. a pin shaft hole; 1220. a rotation mechanism; 1221. a motor; 1230. a feeding station; 1240. a positioning assembly; 1241. positioning the air cylinder; 1242. a pin shaft; 1300. a feeding lifting mechanism; 1310. a lifting seat; 1311. a vertical plate; 1312. inserting plates; 1320. fixing a column; 1330. a vertical electric cylinder module; 1340. a base plate; 1400. a separating mechanism; 1410. mounting the component; 1420. a frame; 1430. a brush; 1500. a transplanting mechanism; 1510. a telescoping assembly; 1511. a cylinder; 1512. mounting a plate; 1513. a guide bar; 1512a, mounting holes; 1512b, a guide hole; 1520. a horizontal movement assembly; 1521. a horizontal plate; 1522. a horizontal electric cylinder module; 1523. a support frame; 53. taking a material tray; 1531. a suction cup; 1600. a stack of ink sheets;
200-a cleaning device; 210-cleaning the machine frame; 211-a work platform; 212-a notch; 220-a feeding platform; 230-vacuum chuck; 231-a suction cup lever; 240-dust collecting cover; 241-a dust hood; 242-negative pressure trachea; 243-air tap; 244-a stent; 250-an electric cylinder module;
300-a molding device; 310-a molding press; 320-impurity suction tooling; 321-an exhaust fan;
400-deburring device; 410-a workbench; 420-XYZ three-axis module; 421-X axis cylinder module; 422-Y axis electric cylinder module; 423-Z axis electric cylinder module; 430-laser cutting mechanism; 440-graphite bipolar plate worktop; 441-an operation frame; 442-a tray; 443-a suction cup; 450-CCD vision system; 451-camera; 460-a dust extraction device; 461-vacuum cleaner; 470-graphite bipolar plate;
500-a conveying device; 510-a transfer rack; 520-a turntable; 530-material tray; 531-suction cup; 540-a robotic arm; 541-a first robot arm; 542-a second robot arm; 543-a third robot arm; 550-proximity switches; 560-a drive device; 561-a motor; 562-an index plate; 570-a mount; 571-mounting plate; 580-material taking clamp.
600-automatic caging device; 610-material taking platform, 611-first guide rail, 612-second guide rail, 613-tray, 614-drag chain, 615-connecting frame, 620-mechanical arm, 621-main body, 622-clamping part, 623-positioning plate, 624-double-piston wide type air claw, 625-positioning cylinder, 626-guide column, 627-positioning groove, 628-through hole, 629-CCD visual detection system, 630-cage, 631-CCD visual characteristic identification part, 632-supporting leg, 640-logistics robot, 650-safety door, 660-safety grating, 670-storage and transportation tool and 680-U-shaped external connection plate.
710-a motherboard; 720-a first gripper; 730-a second gripper; 740-vacuum pickup; 750-a drive device; 760-a tray; 780-double-ended cylinder; 790-a first clip; 770-a second clip; 711-clamping column; 712-a card slot; 713-a first compression member; 714-a second compression member; 715-a compression column; 716-a mounting plate; 717-vacuum suction nozzle.
810-installing a mainboard; 820-a first suction cup; 830-a second suction cup; 840-vacuum generator; 850-a first splitter plate; 860-a second splitter plate; 870 — a first conduit; 880-a second pipeline; 890-valve; 818-blowing nozzle; 811-blower; 812-a third shunting plate; 813-third conduit; 815-a suction jig; 816-a CCD vision system; 817-camera.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, the compression molding system for a graphite bipolar plate of the present invention comprises: the automatic cage filling device comprises a feeding device 100, a
the feeding device 100 is used for feeding the graphite plates onto the cleaning device;
the
the
a
the conveying
the
and the electric control system is electrically connected with the feeding device 100, the
The graphite bipolar plate compression molding adopts an automatic technology production process, people are liberated from heavy physical labor and severe working environment, and the labor production efficiency is greatly improved; the equipment adopts multiple equipment automated production transport product, effectively guarantees the production precision in bipolar plate compression molding forming process, has improved the product goodness rate, reduces bipolar plate manufacturing cost.
The structure of the
The operation flow of the feeding device 1000:
The
As shown in fig. 3, the structure of the
The structure of the
As shown in fig. 4, in this embodiment, the
Since it may happen that during rotation the
The
The
The peripheral turntable 1210 can also be provided with a material tray flange 1213, the material tray flange 1213 is used for providing hard limiting and guiding for the material tray in the positioning and moving process of the material tray, the material tray moves very flexibly on a universal ball 1212 platform, the production requirement has high requirement on the alignment of a graphite plate, each feeding station 1230 of the peripheral turntable 1210 uses 3 material tray flanges 1213 for positioning and guiding, the material tray flange 1213 at one end close to another feeding station 1230 is a cylinder, the guiding material tray flanges 1213 at two sides perform chamfering treatment on one end facing the opening side, the requirement on the entering precision of the material tray such as the graphite plate is greatly reduced by the flanges after chamfering, and the final positioning precision is greatly improved; pin 1242 is installed on the cylinder 1511 movement shaft, move along with the telescopic motion of cylinder 1511, cylinder 1511 is then the lug connection on turnover dish 1210, cylinder 1511 distributes at turnover dish 1210 both ends, every end can be 2 groups of cylinders 1511, the effect of cylinder 1511 is to get into turnover dish 1210 when the graphite plate charging tray, and accomplish the location under the effect of universal ball 1212 and charging tray flange 1213, cylinder 1511 stretches out, carry pin 1242 to insert the graphite plate charging tray, accomplish the fixed to graphite plate charging tray horizontal direction, be equipped with the locating hole with pin 1242 matched with on the graphite plate charging tray.
As shown in fig. 5 and 6, the structure of the
The function of the
The upper surface of the lifting
The lifting
As shown in fig. 7, the structure of the
The mounting
As shown in fig. 8, the
The
The structure of the horizontal moving
The
The whole action flow of the feeding device is that graphite
The structure of the
Referring to fig. 9-12, the
In the above embodiment, in the working of cleaning
The
Each group of the adsorption components may include a plurality of vacuum chucks 230, the plurality of vacuum chucks 230 are respectively disposed at the upper end of the
In the above embodiment, the lower end of each vacuum chuck 230 passes through the upper end of the
Vacuum chuck 230 may be a silicone seamless vacuum chuck.
In the embodiment, when the silica gel traceless vacuum chuck adsorbs the graphite plate, suction marks and indentations cannot be left on the graphite plate, and the quality of the graphite plate cannot be influenced.
The cleaning mechanism has various structures, which are not limited herein, in this embodiment, the cleaning mechanism may include a
In the above embodiment, there may be 6 sets of air nozzle assemblies, and there are 2 sets of air nozzle assemblies on the rear side, left side, and right side of the
The air nozzle assembly may include two
In the above embodiment, the
In the above embodiment, the driving mechanism may be an
In the above embodiment, the
The conveying device puts the cleaned graphite plate into the
After the graphite plate is pressed, the conveying device identifies the external characteristics of the pressed 2 bipolar plate veneers, the pressing OK/NG of the product is judged, the product judged to be NG is placed on a waste frame at the waste recovery position, and the product OK is transferred to the
The structure of the
According to the deburring device, the XYZ three-
The XYZ three
Wherein, X axle
The
A
At least one graphite
As shown in fig. 15, the graphite bipolar plate operating table 440 has various structures, which are not limited herein, and in this embodiment, the graphite bipolar plate operating table 440 may include two operating
The
The
Since a large amount of dust occurs during the deburring, a
The structure and arrangement of the
In the above process, the structure of the conveying device for transferring the material is various, and is not limited herein.
As shown in fig. 16, the conveying apparatus of the present invention may include:
a transfer rack 510;
a turntable 520 rotatably mounted on the transfer gantry 510 about a central axis thereof;
a plurality of trays 530, wherein the trays 530 are arranged on the turntable 520 at intervals around the circumference of the turntable 520, so that when the trays 530 rotate to a preset position corresponding to the robot 540, the robot 540 can take and place materials at other stations on the trays 530 or take and place materials on the trays 530 to other stations;
the proximity switches 550 are provided in plurality, and correspond to the trays 530 one by one, and are used for detecting whether there is a material on the corresponding tray 530.
The conveying device can be provided with the turntable 520 and the plurality of material trays 530 arranged on the turntable 520, the turntable 520 can be rotatably arranged on the transfer rack 510 around the central axis, when the material trays 530 rotate to the preset position corresponding to the mechanical arm 540, the mechanical arm 540 can take materials in other stations onto the material trays 530 or take materials on the material trays 530 to other stations, and the proximity switch 550 is used for detecting whether the material trays 530 corresponding to the mechanical arm exist or not, so that the materials on the stations are conveyed simultaneously in a matching manner, and the material conveying efficiency and the product production efficiency are greatly improved.
A driving device 560 may be further included, and the driving device 560 is disposed below the turntable 520 to drive the turntable 520 to rotate about its central axis.
The structure of the driving device 560 is various, and is not limited herein, for example: the driving device 560 may include a motor 561, the motor 561 is disposed on the transfer frame 510, and a rotating shaft of the motor 561 is vertically disposed below the turntable 520 and is connected and fixed with the center of the turntable 520 to drive the turntable 520 to rotate.
The robotic arms 540 may have the same number of trays 530 and correspond to the trays 530 in the predetermined positions one by one. A mechanical arm 540 is responsible for loading and unloading the materials of the material tray 530 on a preset position, and is convenient and quick.
In this embodiment, in order to satisfy the above process flow, there may be three trays 530, three trays 530 are disposed on the turntable 520 at equal intervals around the circumference of the turntable 520, and there are three robots 540. Here, the driving device 560 may include a motor 561, the motor 561 is disposed on the transfer frame 510, the motor 561 is disposed below the turntable 520, an index plate 562 is disposed on the motor 561, and a driving end of the motor 561 is in transmission connection with the turntable 520 to drive the turntable 520 to rotate 120 degrees at a time.
For the sake of clarity, the whole working process is described here, the three robots 540 are labeled as a first robot 541, a second robot 542 and a third robot 543, the three trays 530 are labeled as a first tray, a second tray and a third tray, the first robot 541 transfers the graphite plates from the cleaning device 200 to the molding device 300, transfers the materials processed by the molding device 300 to the first tray located at a first preset position, when the first tray rotates to a second preset position, the second robot 542 transfers the finished bipolar plates on the plates to the deburring device 400, the wastes are transferred to a recycling location, where the finished bipolar plates and the materials can be determined by setting a CCD video system, and the second plate is transferred from the third preset position to the first preset position, and the above operations are repeated, after the processing procedure of the deburring device 400 is finished, and then, the material is transferred back to the first material tray, when the first material tray rotates to a third preset position, the third mechanical arm 543 transfers the material on the material tray 530 to the automatic cage loading device 600, and simultaneously, the second material tray is transferred to the second preset position to repeat the above operations, at this time, the third material tray rotates to the first preset position to repeat the operation that the first mechanical arm 541 transfers the material processed at the station B to the third material tray at the first preset position, and when the first material tray continues to rotate to the first preset position, the whole operation is repeated again.
In order to conveniently place and fix materials, a plurality of suckers 531 can be arranged on the tray 530 at intervals.
The proximity switch 550 may be disposed in various ways, not limited herein, and in this embodiment, may be disposed on the transfer rack 510 via a mounting member 570.
The mounting member 570 has various structures, which are not limited herein, in this embodiment, the mounting member 570 may include a plurality of mounting plates 571, the mounting plates 571 are all disposed on the transfer rack 510, and are disposed around the turntable 520 in a one-to-one correspondence with the trays 530, and an upper end of each mounting plate 571 is provided with a proximity switch 550.
Different material taking clamps 580 can be respectively installed on the mechanical arm 540 to meet the material taking and placing standard after processing, the specific structure of the material taking clamp 580 is not limited, and the structure can be set according to actual production needs.
As shown in fig. 17 and 18, in order to meet the requirements of the above-described processes, a
The same side of the installation
As shown in fig. 19 and 20, the
The
When the graphite plate is pressed, the graphite plate is pressed into 2 bipolar plate veneers, graphite plate residues exist on the mold, in order to influence the external characteristics of the graphite plate by the next pressing, the
There are various arrangements of the plurality of blowing
Mounting
As shown in fig. 21, the
As shown in fig. 19, the first robot arm may further include a
The first
According to actual production requirements, the
As shown in fig. 22, the tool includes a main plate 710, a first gripper 720, a second gripper 730, and a vacuum pickup 740; the first gripper 720 and the second gripper 730 are slidably disposed at both sides of one end of the main plate 710, and the first gripper 720 and the second gripper 730 are driven to approach the gripping tray 760 to each other or to release the gripping tray 760 from each other by the driving means 750; a vacuum pickup 740 is provided at the other end of the main plate 710 to pick up the bipolar plate.
According to the tool for integrated tray 760 grabbing and bipolar plate grabbing, the tray 760 is taken out by using the matching pieces of the first grabbing claw 720 and the second grabbing claw 730, then the tray 760 is placed on a material rack tool, then the bipolar plate is sucked, then the bipolar plate is moved to the material rack tool, and the bipolar plate is placed on the tray 760, so that the cost and the energy consumption of the tool are reduced under the condition that the capacity is not reduced; the tooling has a simple structure, is convenient to use reliably, can effectively complete the stacking of the bipolar plates, improves the product yield of bipolar plate production, reduces the labor intensity of bipolar plate stacking, and effectively improves the yield of bipolar plate production.
As shown in fig. 23, the driving device 750 has various structures, which are not limited herein, and in this embodiment, the driving device 750 may include a double-headed cylinder 780; the double-headed cylinder 780 is fixed at one end of the main plate 710, and one driving end of the double-headed cylinder 780 is in driving connection with the first gripper 720 and the other driving end is in driving connection with the second gripper 730, so that the first gripper 720 and the second gripper 730 approach each other to grip the tray 760 or move away from each other to release the tray 760.
The sliding paths of the first and second grippers 720 and 730 are parallel to the extending direction of both ends of the main plate 710.
When the tray 760 needs to be grabbed, the double-headed cylinder 780 synchronously drives the second gripper 730 and the first gripper 720 to move away from each other, and then reaches the fetching position of the tray 760, and the double-headed cylinder 780 synchronously drives the second gripper 730 and the first gripper 720 to move close to each other to grab the tray 760.
In another practical manner, the driving device 750 may be an electric sliding table, the electric sliding table is disposed along the length extending direction of the two ends of the main board 710, the first gripper 720 and the second gripper 730 are respectively disposed on the two electric sliding blocks of the electric sliding table, and the two electric sliding tables respectively slide along the length extending direction of the electric sliding table, so as to synchronously drive the second gripper 730 and the first gripper 720 to approach or move away from each other.
There are various configurations of the first gripper 720 and the second gripper 730, which are not limited herein, in this embodiment, a first clamping member 790 may be disposed on a side wall of the first gripper 720 opposite to the second gripper 730, a second clamping member 770 may be disposed on a side wall of the second gripper 730 opposite to the first gripper 720, and the clamping members on the first gripper 720 and the second gripper 730 cooperate with each other, so that when the second gripper 730 approaches the first gripper 720, the first clamping member 790 and the second clamping member 770 clamp the tray 760.
The first clamping member 790 and the second clamping member 770 have various structures, which are not limited herein, in this embodiment, each of the first clamping member 790 and the second clamping member 770 includes at least two clamping columns 711, one end of each clamping column 711 on the first clamping member 790 is fixed to the first gripper 720, the other end of each clamping column 711 on the second clamping member 770 is fixed to the second gripper 730, the other end of each clamping column 711 on the first clamping member 790 is provided with a clamping groove 712, the clamping columns 711 on the first clamping member 790 and the clamping columns 711 on the second clamping member 770 correspond to each other in a one-to-one manner, the clamping columns 711 in the one-to-one correspondence manner are on the same straight line, all the clamping columns 711 are on the same plane, and the tray 760 is clamped in the clamping groove 712. The double-headed cylinder 780 synchronously drives the second gripper 730 and the first gripper 720 to approach each other, and the clamping groove 712 of the clamping column 711 of the second clamping member 770 and the clamping groove 712 of the clamping column 711 of the second clamping member clamp two side edges of the tray 760 respectively to clamp the tray 760.
In order to facilitate the clamping groove 712 of the clamping column 711 of the second clamping member 770 and the clamping groove 712 of the clamping column 711 of the second clamping member to clamp two side edges of the tray 760, respectively, a first pressing member 713 may be disposed on a side wall of the first gripper 720 opposite to the second gripper 730, a second pressing member 714 may be disposed on a side wall of the second gripper 730 opposite to the first gripper 720, and the first pressing member 713 and the second pressing member 714 may be disposed above a plane where the clamping column 711 is located to press and position the tray 760. When the tray 760 is gripped, the double-headed cylinder 780 synchronously drives the second gripper 730 and the first gripper 720 to move away from each other, and then clamps the first pressing member 713 and the second pressing member 714 on the tray 760, and then the double-headed cylinder 780 synchronously drives the second gripper 730 and the first gripper 720 to move close to each other.
The first compressing member 713 and the second compressing member 714 have various structures, which are not limited herein, in this embodiment, the first compressing member 713 and the second compressing member 714 may each include at least two compressing columns 715, the compressing columns 715 on the first clamping member 790 and the compressing columns 715 on the second clamping member 770 are in a one-to-one correspondence, the compressing columns 715 in the one-to-one correspondence are in the same straight line, and the clamping columns 711 are in the same plane. All of the gripping posts 711 press against the tray 760 to be grasped.
At least two packing posts 715 may be disposed on both sides of first packing 790 and second packing 770, respectively. Better compression locates the tray 760 to be grasped while avoiding deformation of the tray 760 during gripping by the first and second gripping members 790 and 770.
The vacuum pickup 740 has various structures, which are not limited herein, and in this embodiment, the vacuum pickup 740 may include a mounting plate 716 and a plurality of vacuum suction nozzles 717 provided on the mounting plate 716, and the mounting plate 716 is fixed to the other end of the main plate 710. Mounting panel 716 can be fixed on mainboard 710 through vertical board, and vertical board can be two, sets up respectively at the both ends of mounting panel 716, and the one end of vertical board is fixed on mainboard 710, and the other end is fixed on mounting panel 716.
The bipolar plate comprises 6 vacuum suction nozzles 717, the 6 vacuum suction nozzles 717 are arranged on the mounting plate 716 and correspond to the periphery of the bipolar plate, and the bipolar plate 5 cannot have the phenomenon of double-tension due to the fact that the periphery of the bipolar plate is stressed and cannot drop or leave suction cup indentations due to the fact that the silica gel traceless suction cup does not have the suction cup indentations.
The
After the
Referring to fig. 24-29, the automatic caging device for graphite bipolar plates comprises a material taking platform 610, a
According to the automatic cage loading device provided by the embodiment of the invention, the storage and transportation tool 670 for the graphite bipolar plate is accurately loaded into the
Referring to fig. 27, the material taking platform 610 includes a first rail 611, a second rail 612, a tray 613 and a drag chain 614, the first rail 611 and the second rail 612 are both electric cylinder modules, a connecting frame 615 is disposed at a lower portion of the first rail 611, the connecting frame 615 is connected to the second rail 612, so that the first rail 611 and the second rail 612 are disposed vertically, the second rail 612 can drive the connecting frame 615 to move, so that the first rail 611 moves along the second rail 612, and a lower portion of the tray 613 is connected to the first rail 611 and driven by the first rail 611 to slide along the first rail 611. The drag chain 614 is used for storing the wires of the first rail 611 and the second rail 612 inside, and preventing the wires from being broken. In this embodiment, the toyo electric cylinder module can be selected from the first guide rail 611 and the second guide rail 612.
The tray 613 is used for clamping a storage and transportation tool 670 for storing a graphite bipolar plate, in this embodiment, the tray 613 is rectangular plate-shaped, a rectangular groove is formed in the upper portion of the tray 613, a plurality of limiting blocks are arranged at the edge of the groove, the bottom of the storage and transportation tool 670 is located in the groove, and all the limiting blocks abut against the side faces of the storage and transportation tool, so that the storage and transportation tool 670 is stably clamped on the tray 613. The material taking platform 610 serves as a conveying mechanism of the storage and transportation tool 670, and since the first guide rail 611 and the second guide rail 612 are both electric cylinder modules, the tray 613 can be accurately conveyed to a designated position through screw transmission to prepare for cage loading.
Referring to fig. 24, fig. 25 and fig. 26, the robot 620 includes a gripper and a CCD vision inspection system 629, in this embodiment, the robot 620 selects a three-dimensional moving robot, the gripper includes a body 621, two clamping portions 622 and a positioning plate 623 disposed on the body 621, the clamping portions 622 are L-shaped plates, the two clamping portions 622 are disposed opposite to each other and a double-piston wide-type air claw 624 is disposed therebetween, the double-piston wide-type air claw 624 is fixed on the body 621, the double-piston wide-type air claw 624 is respectively connected to the upper ends of the two clamping portions 622, the lower end of the clamping portion 622 is provided with two semicircular positioning grooves 627, the positioning plate 623 is disposed between the two clamping portions 622, the upper portion of the positioning plate 623 is connected to a positioning cylinder 625, the positioning cylinder 625 is fixed on the body 621, two sides of the positioning plate 623 are further provided with two guiding pillars 626, the upper ends of the guiding pillars 626 are fixed on the body 621, when the robot 620 clamps the storage and transportation tool, the two guide columns 626 are inserted into the limit holes of the U-shaped external connection plate 680, the double-piston wide air claw 624 drives the lower ends of the two clamping parts 622 to enter the U-shaped external connection plate 680 from two sides respectively, so that each positioning groove 627 embraces one guide column 626, the positioning plate 623 and the lower ends of the two clamping parts 622 clamp the U-shaped external connection plate 680, and the mechanical arm 620 clamps one side surface of the storage and transportation tool 670, namely, stable clamping of the storage and transportation tool 670 is realized. A through
Referring to fig. 28, the
Referring to fig. 29, the safety grating 660 is disposed at the edge of the
The cage loading process of the automatic cage loading device comprises the following steps: firstly, a storage and transportation tool 670 for storing graphite bipolar plates is installed on a tray 613, a material taking platform 610 clamps the tray 613 to a specified position along a mutually vertical direction through a first guide rail 611 and a second guide rail 612, a
The graphite bipolar plate compression molding adopts an automatic technology production process, people are liberated from heavy physical labor and severe working environment, and the labor production efficiency is greatly improved; the equipment adopts various robots to cooperate with a CCD vision system to carry products, so that the production precision of the bipolar plate in the compression molding process is effectively ensured, the product yield is improved, and the production cost of the bipolar plate is reduced; the graphite scrap residues are collected in an automatic mode by the equipment process, so that the dust danger is effectively avoided, and the equipment and the life safety are protected; all unqualified products are collected and reused by wastes, so that the utilization rate of raw materials is improved, the production cost is reduced, and the environment protection is facilitated; the graphite bipolar plate compression molding process equipment also greatly improves the industrial production level and promotes the development of the compression molding process of the fuel cell bipolar plate.
The above is not relevant and is applicable to the prior art.
While certain specific embodiments of the present invention have been described in detail by way of illustration, it will be understood by those skilled in the art that the foregoing is illustrative only and is not limiting of the scope of the invention, as various modifications or additions may be made to the specific embodiments described and substituted in a similar manner by those skilled in the art without departing from the scope of the invention as defined in the appending claims. It should be understood by those skilled in the art that any modifications, equivalents, improvements and the like made to the above embodiments in accordance with the technical spirit of the present invention are included in the scope of the present invention.
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