阅读说明：本技术 一种胡萝卜清洗、筛选、装袋一体机 (Carrot washs, screening, bagging-off all-in-one ) 是由 许多盛 王晓琴 兰永鹏 黄天超 党昱翔 梁路继 梁从斌 杨启启 谈守安 杨赓 刘 于 2019-09-10 设计创作，主要内容包括：本发明公开了一种胡萝卜清洗、筛选、装袋一体机,包括控制总机、清洗机机体、下料板、传送整理装置、测量器输送架、上行轨道、V型滑道、夹具滑轨、夹具和封装装置,所述传送整理装置设置于清洗机机体的后方,所述传送整理装置的后方与测量器输送架对应,测量器输送架上设有测量器,测量器上方为测量器容器口,测量器的下方为测量器电磁阀底座,测量器输送架的正下方设有上行传送带,上行传送带的末端设有上行轨道,上行轨道的顶端通过翻转轮与V型滑道的顶端相连,每一V型滑道对应一组夹具,夹具滑轨的另一端对应封装装置。将胡萝卜从清洗、筛选和装袋集成为一体,自动化处理,能够实现胡萝卜的分拣和装袋。(The invention discloses a carrot cleaning, screening and bagging all-in-one machine which comprises a control switchboard, a cleaning machine body, a blanking plate, a conveying and arranging device, a measurer conveying frame, an upper track, V-shaped slideways, clamp sliding rails, clamps and an encapsulating device. The carrot is integrated from cleaning, screening and bagging, and automatic processing can realize sorting and bagging of carrot.)

1. The utility model provides a carrot washs, screening, bagging-off all-in-one, includes control switchboard, cleaning machine organism, flitch, conveying finishing device, caliber carriage, upward track, V type slide, anchor clamps slide rail, anchor clamps and packaging hardware down, its characterized in that: the cleaning machine body is provided with a cleaning machine conveyor belt and a high-pressure spray head, the tail end of the blanking plate corresponds to the head end of the cleaning machine conveyor belt, the high-pressure spray head is aligned to the cleaning machine conveyor belt, the conveying and arranging device is arranged at the rear part of the cleaning machine body, the rear part of the conveying and arranging device corresponds to the measurer conveying frame, the measurer conveying frame is provided with a measurer, a measurer container opening is arranged above the measurer, a measurer electromagnetic valve base is arranged below the measurer, an uplink conveying belt is arranged right below the measurer conveying frame, the tail end of the uplink conveying belt is provided with an uplink rail, the top end of the uplink rail is connected with the top end of the V-shaped slide way through a turnover wheel, the V-shaped slide rail is provided with a V-shaped groove with a large upper part and a small lower part, the bottom of the V-shaped slide rail corresponds to one end of the clamp slide rail, each V-shaped slide rail corresponds to one group of clamps, and the other end of the clamp slide rail corresponds to the packaging device.

2. The carrot cleaning, screening and bagging all-in-one machine as claimed in claim 1, wherein: a spraying frame is fixed on the side wall of the cleaning machine body, a clean water inlet is formed in one end of the spraying frame and is connected with an external water pipe, and rows of high-pressure spray heads are arranged on the spraying frame; and the side wall and the bottom of the cleaning machine body are provided with water seepage plates.

3. An integrated carrot cleaning, screening and bagging machine according to claim 2, wherein: be equipped with the cleaning machine baffle on the cleaning machine organism, the baffle sets up on the cleaning machine conveyer belt, and the terminal up-warping of cleaning machine conveyer belt.

4. The carrot cleaning, screening and bagging all-in-one machine as claimed in claim 1, wherein: the conveying belt on the conveying and arranging device is a bar-shaped conveying belt with grooves, and the bar-shaped conveying belt is provided with a baffle with a clamping groove.

5. An integrated carrot cleaning, screening and bagging machine according to claim 4, wherein: the baffle is provided with a helical gear rotating device, and a gear of the helical gear rotating device is arranged backwards in an inclined manner; the baffle is three, is the one-level baffle, second grade baffle and the tertiary baffle that set up along the conveyer belt direction respectively, the draw-in groove height of one-level baffle is greater than the draw-in groove height of second grade baffle, and the draw-in groove height of second grade baffle is greater than the draw-in groove height of tertiary baffle.

6. The carrot cleaning, screening and bagging all-in-one machine as claimed in claim 1, wherein: the measurer conveying frame is an annular conveying belt, a row of measurers are fixed on the measurer conveying frame, the measurers correspond to the strip-shaped conveying belt in position, each measurer comprises a length measurer and a weighing measurer, and the electromagnetic valve base, the length measurer and the weighing measurer of each measurer are connected with the control switchboard respectively.

7. The carrot cleaning, screening and bagging all-in-one machine as claimed in claim 6, wherein: the measurer is right above the uplink conveyor belt, the electromagnetic valve base of the measurer is opened, and carrots fall onto the uplink conveyor belt.

8. An integrated carrot cleaning, screening and bagging machine according to claim 7, wherein: the measurer conveying frame and the uplink conveying belt are arranged in a cross mode in space.

9. The carrot cleaning, screening and bagging all-in-one machine as claimed in claim 1, wherein: flanges are arranged at two ends of the V-shaped slide way, and a V-shaped groove is formed in the middle of each flange.

10. The carrot cleaning, screening and bagging all-in-one machine as claimed in claim 1, wherein: the clamps are fixed on the clamp slide rail in rows, a weight sensor is arranged in each clamp, and the weight sensor is connected with the control switchboard.

Technical Field

The invention belongs to the technical field of carrot cleaning, screening and bagging all-in-one machines, and particularly relates to a carrot cleaning, screening and bagging all-in-one machine.

Background

At present, the carrot packaging machine only has a vegetable general packaging machine, namely, the carrot cleaned by a manual machine or other machines is packaged in a vacuumizing mode. The carrots come out of the soil, the carrots are provided with soil on the bodies, the soil, dust and the like stuck on the carrots need to be cleaned, the carrots need to be cleaned manually or by a machine, the cleaning machine is needed in front of the packaging machine, and the cleaned carrots are conveyed to the packaging machine manually or by a conveying belt. The packaging machine only plays a role in packaging, and does not fully package and utilize space according to the characteristic that one end of each carrot is large and the other end of each carrot is small, so that improvement is needed.

In addition, no machine capable of integrating carrot cleaning, screening and bagging is available in the market, the carrot cleaning, screening and bagging are all single machines, and the condition of poor matching exists in use.

Therefore, how to solve the above-mentioned drawbacks of the prior art becomes the direction of efforts of those skilled in the art.

Disclosure of Invention

The invention aims to provide an integrated machine for cleaning, screening and bagging carrots, which can completely solve the defects of the prior art.

The purpose of the invention is realized by the following technical scheme: an integrated machine for cleaning, screening and bagging carrots comprises a control switchboard, a cleaning machine body, a blanking plate, a conveying and arranging device, a measurer conveying frame, an uplink track, a V-shaped slide rail, a clamp and an encapsulating device, wherein the cleaning machine body is provided with a cleaning machine conveying belt and a high-pressure nozzle, the tail end of the blanking plate corresponds to the head end of the cleaning machine conveying belt, the high-pressure nozzle is aligned with the cleaning machine conveying belt, the conveying and arranging device is arranged behind the cleaning machine body, the rear side of the conveying and arranging device corresponds to the measurer conveying frame, the measurer conveying frame is provided with a measurer, a container opening is arranged above the measurer, a measurer electromagnetic valve base is arranged below the measurer, the uplink conveying belt is arranged right below the measurer conveying frame, the tail end of the uplink conveying belt is provided with the uplink track, and the top end of the uplink track is, the V-shaped slide rail is provided with a V-shaped groove with a large upper part and a small lower part, the bottom of the V-shaped slide rail corresponds to one end of the clamp slide rail, each V-shaped slide rail corresponds to one group of clamps, and the other end of the clamp slide rail corresponds to the packaging device.

As one of the preferable modes, a spraying frame is fixed on the side wall of the cleaning machine body, one end of the spraying frame is a clean water inlet, the clean water inlet is connected with an external water pipe, and rows of high-pressure spray heads are arranged on the spraying frame; and the side wall and the bottom of the cleaning machine body are provided with water seepage plates.

As one of the preferable modes, a cleaning machine baffle is arranged on the cleaning machine body, the baffle is arranged on the cleaning machine transmission belt, and the tail end of the cleaning machine transmission belt is upwards tilted.

Preferably, the conveyor belt on the conveying and arranging device is a strip conveyor belt with a groove, and the strip conveyor belt is provided with a baffle plate with a clamping groove.

Preferably, the baffle is provided with a helical gear rotating device, and a gear of the helical gear rotating device is arranged backwards in an inclined way; the baffle is three, is the one-level baffle, second grade baffle and the tertiary baffle that set up along the conveyer belt direction respectively, the draw-in groove height of one-level baffle is greater than the draw-in groove height of second grade baffle, and the draw-in groove height of second grade baffle is greater than the draw-in groove height of tertiary baffle.

Preferably, the measuring device conveying frame is an annular conveying belt, a row of measuring devices are fixed on the annular conveying belt, the measuring devices correspond to the strip-shaped conveying belt in position, each measuring device comprises a length measuring device and a weighing measuring device, and the electromagnetic valve base of each measuring device, the length measuring device and the weighing measuring device are respectively connected with the control switchboard. The caliber is two, is the caliber of test weight and length respectively, and when testing length, its test principle is as follows:

the measuring device is arranged on a base of the electromagnetic valve, three sensors used for testing the length of the carrots are arranged on the measuring device, the positions of the three sensors are respectively a first sensor arranged 20cm away from the bottom of the measuring device, a second sensor arranged 25cm away from the bottom of the measuring device, and a third sensor arranged 30cm away from the bottom of the measuring device, when the first sensor does not receive a signal, the length of the carrots is shorter than 20cm, when the first sensor receives the signal and the second sensor does not receive the signal, the length of the carrots is 20-25cm, and similarly, when the first sensor, the second sensor and the third sensor all receive the signal, the length of the carrots is larger than 30 cm.

Preferably, the measuring device is just above the upper conveyer belt, the base of the electromagnetic valve of the measuring device is opened, and carrots fall onto the upper conveyer belt.

Preferably, the measuring cell carriage is spatially arranged crosswise to the upper conveyor.

As one of the preferred modes, two ends of the V-shaped slideway are provided with flanges, and the middle parts of the two flanges form a V-shaped groove.

Preferably, the clamps are fixed on the clamp slide rails in rows, weight sensors are arranged in the clamps and connected with the control switchboard, the weight sensors are used for detecting whether carrots exist in the clamps or not, and when the weight sensors detect that no carrots exist in the clamps, the clamps stop moving and wait for the next carrot to fall into the clamps.

Compared with the prior art, the invention has the beneficial effects that: the utility model provides a carrot washs, filters, bagging-off all-in-one, is integrated as an organic whole from washing, screening and bagging-off with the carrot, and automated processing can realize the letter sorting and the bagging-off of carrot.

Drawings

FIG. 1 is a schematic diagram of the apparatus for carrot cleaning process.

Fig. 2 is a schematic view of the structure of a strip conveyor.

Fig. 3 is a schematic view of the structure of the measuring device.

FIG. 4 is a schematic diagram of the apparatus for screening carrot.

FIG. 5 is a second schematic diagram of the apparatus for carrot screening process.

Fig. 6 is a schematic structural view of a helical gear rotating apparatus.

Fig. 7 is a schematic structural view of a single V-shaped chute.

Fig. 8 is a schematic structural view of the measuring instrument carriage.

Fig. 9 is a schematic view of the present invention when it is packed.

FIG. 10 is a schematic illustration of the present invention in a two-sided case filling process.

Figure 11 is a schematic representation of two embodiments of the all-in-one machine of the present invention in use.

FIG. 12 is a schematic diagram of the measuring device for measuring the length of carrot.

Fig. 13 is a schematic view of the structure of the measuring device and the conveyor belt.

Wherein: in FIG. 9, the triangle represents the carrot with a small top and a large bottom.

In the drawings: the cleaning machine comprises a cleaning machine body 1, a lower blanking plate 2, a cleaning machine conveyor belt 3, a cleaning machine baffle 4, a high-pressure spray head 5, a clean water inlet 51, a water seepage plate 52, a strip-shaped conveyor belt 6, a conveying and arranging device 7, a baffle 8, a first-level baffle 81, a second-level baffle 82, a third-level baffle 83, a helical gear rotating device 84, a measurer 9, a measurer container opening 90, a measurer electromagnetic valve base 91, a measurer conveying frame 92, a first sensor 93, a second sensor 94, a third sensor 95, an uplink conveyor belt 10, a turnover wheel 11, a V-shaped slide rail 12, a flange 121, a V-shaped groove 122, a clamp slide rail 13, a clamp 14 and an encapsulating device.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-13, an integrated machine for cleaning, screening and bagging carrot comprises a control switchboard, a cleaning machine body 1, a blanking plate 2, a conveying and arranging device 7, a measurer conveying frame 92, an upper track, a V-shaped slide 12, a clamp slide rail 13, a clamp 14 and a packaging device 101.

Wherein: the control switchboard is a control computer with a PLC controller, and corresponding control buttons are arranged on the control switchboard. Because the all-in-one machine can involve the control of the circuit when in use, the whole all-in-one machine can be smoothly carried out, and therefore, in the application, the control switchboard is provided with corresponding hardware and software programming programs to control the all-in-one machine. Because the improvement of the all-in-one machine is mainly on the mechanical mechanism, the circuit structure of the all-in-one machine is only adapted to the change of the mechanical mechanism. Therefore, in this embodiment, a schematic diagram of a circuit part and a related circuit are omitted, and all the transmission in this embodiment is driven by a motor, the transmission speed of the motor is adjustable, and the motor is connected with a control switchboard to control the start and stop of the motor. The high-pressure nozzle and the measuring device used in the present embodiment are conventional high-pressure nozzles and measuring devices, and the finished products in the prior art can be used.

The tail end of the discharging plate 2 corresponds to the head end of the cleaning machine conveyor belt 3, the discharging plate 2 is used for pouring carrots to enable the carrots to slide downwards, and the carrots enter the cleaning machine conveyor belt from the inclined discharging plate. The cleaning machine is characterized in that a cleaning machine conveying belt 3 and high-pressure spray heads 5 are arranged on the cleaning machine body 1, a spray rack is fixed on the side wall of the cleaning machine body 1, one end of the spray rack is a clean water inlet 51, the clean water inlet 51 is connected with an external water pipe, rows of high-pressure spray heads 5 are arranged on the spray rack, and the high-pressure spray heads 5 aim at the cleaning machine conveying belt 3. After switching on through water pipe and outside water source, the clear water sprays the carrot that gets into the cleaning machine conveyer belt through high pressure nozzle, because the conveyer belt is in the transmission that does not stop, just be equipped with cleaning machine baffle 4 on the cleaning machine organism 1, baffle 4 specifically sets up on cleaning machine transmission band 3, and the baffle can drive the carrot and make its upset, and then makes every of carrot can both receive high pressure nozzle's washing away. A water seepage plate 52 is arranged on the side wall and the bottom of the cleaning machine body 1. The sewage after the flushing flows into a tank body of the cleaning machine through the water seepage plate, and a water drainage hole is arranged at the bottom of the tank body of the cleaning machine to drain the sewage.

The tail end of the cleaning machine transmission belt 3 is upwards warped. The upturned part is also provided with a spray rack, so that the carrot can be washed for multiple times, and the washing quality is guaranteed.

The conveying and arranging device 7 is arranged behind the cleaning machine body 1, the rear part of the conveying and arranging device 7 corresponds to a measurer conveying frame 92, a measurer 9 is arranged on the measurer conveying frame 9, a measurer container opening 90 is arranged above the measurer 9, and a measurer electromagnetic valve base 91 is arranged below the measurer 9. The conveying belt on the conveying and arranging device 7 is a bar-shaped conveying belt 6 with grooves, and baffle plates 8 with clamping grooves are arranged on the bar-shaped conveying belt 6. Baffle 8 is three, is one-level baffle 81, second grade baffle 82 and the tertiary baffle 82 that sets up along the conveyer belt direction respectively, the draw-in groove height of one-level baffle 81 is highly greater than the draw-in groove height of second grade baffle, and the draw-in groove height of second grade baffle is highly greater than the draw-in groove height of tertiary baffle, and the effect of this draw-in groove is neatly arranged carrot in order, all falls into the bar conveyer belt, is convenient for with the transport of carrot in bank, the confusion when not taking place to carry. The structure of the strip-shaped conveyor belt is in an upper arc shape, so that the carrots can fall down. The carrots which do not fall down or are piled up are blocked by three baffles. Specifically, the baffle is provided with a helical gear rotating device, and a gear of the helical gear rotating device is arranged backwards in an inclined mode; the helical gear rotating device is added at the position of the baffle clamping groove, so that the phenomenon of superposition exists when the carrots pass through the clamping groove, the helical gear rotating device on the helical gear rotating device is static and can rotate, so that the carrots which are overlapped together can move reversely, and the carrot is prevented from being clamped in the middle of the baffle hole.

The measuring device conveying frame 92 is an annular conveying belt, a row of measuring devices 9 are fixed on the annular conveying belt, the measuring devices 9 correspond to the strip-shaped conveying belt 6 in position, each measuring device comprises a length measuring device and a weighing measuring device, and the electromagnetic valve base, the length measuring device and the weighing measuring device of each measuring device are respectively connected with the control switchboard.

The weighing sensor used in the test is a gravity sensor which is available in the market.

When the length is tested, the test principle is as follows: the measuring device is arranged on a base of the electromagnetic valve, three sensors are arranged on the measuring device, the positions of the three sensors are a first sensor 93 arranged at a position 20cm away from the bottom of the measuring device, a second sensor 94 arranged at a position 25cm away from the bottom of the measuring device and a third sensor 95 arranged at a position 30cm away from the bottom of the measuring device respectively, when the first sensor does not receive a signal, the length of the carrot is shorter than 20cm, when the first sensor receives the signal and the second sensor does not receive the signal, the length of the carrot is 20-25cm, and similarly, when the first sensor, the second sensor and the third sensor all receive the signal, the length of the carrot is larger than 30 cm.

When the carrot falls into the measurer, the length of the carrot can be measured according to the difference of signals received by the first sensor, the second sensor and the third sensor, and the weighing measurer weighs the weight of the carrot. Within the same length range, heavy weight is coarse and light weight is fine.

As shown in FIG. 13, the length and mass of carrots were measured by the measuring device 9 located above, and in the case of carrots having a length of 20 to 25cm, a large number of carrots having a mass of 0.25 to 0.45kg were received in the range of 25 to 30cm and two upward conveyers having a mass of 0.25 to 0.45kg in accordance with the normal distribution. The distribution of the particles of 10-20cm and 25-30cm is also consistent with the positive distribution.

The length is less than 20cm, the mass is 0.10-0.25, and the belt falls on the first conveyor belt 101; the length is less than 20cm, the mass is 0.20-0.40, and the rubber belt falls on a second conveyor belt 102; the length is less than 20cm, the mass is 0.10-0.25, and the material falls on a third conveyor belt 103; the length of 20-25cm, the mass of 0.10-0.25 and the falling on a fourth conveyor belt 104; the length of 20-25cm and the mass of 0.25-0.40kg fall on a fifth conveyor belt 105; the length of 20-25cm, the mass of more than 0.4kg and the falling on a No. six conveyor belt 106; the length is more than 25cm, the mass is 0.10-0.3kg, and the material falls on a No. seven conveyor belt 107; the length is more than 25cm, the mass is 0.30-0.5kg, and the material falls on the eight-size conveyor belt 108; a mass greater than 25cm in length falls onto the conveyor belt at more than 0.5kg behind.

The measurer is right above the uplink conveyor belt, the measurer electromagnetic valve base detects the existence of carrots in the measurer, signal data are transmitted to the control switchboard, the control switchboard controls the measurer electromagnetic valve base 91 to be opened, and the carrots fall onto the uplink conveyor belt 10.

An uplink conveyor belt is arranged right below the measurer conveying frame 92, an uplink track is arranged at the tail end of the uplink conveyor belt 10, and the measurer conveying frame 9 and the uplink conveyor belt 10 are arranged in a cross mode in space, so that carrots can directly fall onto the uplink conveyor belt 10 from space conveniently and then are conveyed through the uplink conveyor belt.

The top end of the ascending track is connected with the top end of a V-shaped slideway 12 through a turnover wheel 11,

the V-shaped slideway 12 is provided with a V-shaped groove 122 with a large upper part and a small lower part, two ends of the V-shaped slideway 12 are provided with flanges 121, and the middle parts of the two flanges 121 form the V-shaped groove 122. The bottom of V type slide 12 is corresponding with the one end of anchor clamps slide rail 13, and each V type slide corresponds a set of anchor clamps 14, anchor clamps 14 are fixed in a row on anchor clamps slide rail 13, are equipped with weighing transducer in the anchor clamps 14, weighing transducer links to each other with the control switchboard. The other end of the clamp slide 13 corresponds to the packaging device 101.

The measurer can measure the length and the quality of the carrot; the lower end of the measurer can be opened, and the measurer can be used for carrying carrots and can divide the carrots into nine types, namely long, medium, short, thick, medium and thin, according to the relation between the mass and the length.

The measuring devices carrying the carrots run on the track, each measuring device measures that different types of carrots reach corresponding positions, the lower ends of the measuring devices are opened to enable the carrots to fall down and fall on the conveyor belt, and the carrots are conveyed to the upper track by the conveyor belt. The carrots freely slide from the upper ends of the V-shaped sliding rails, and by combining the characteristic that one end of each carrot is large and the other end of each carrot is small, the large end of each carrot is in front of the small end of each carrot when the carrots slide to the lower end of each carrot, so that the direction of the head and the tail of each carrot is determined, and preparation is made for loading the carrots into boxes. The carrots slide down from the V-shaped slide rails and then enter the fixture. Each clamp moves independently, the carrots fall into the clamps, the clamps move away, and the next empty clamp is continuously connected to the lower end of the V-shaped sliding rail. The clamp is also equivalent to a carrier and is used for carrying carrots to move. The sensor is arranged in the clamp, the carrots fall into the sensor and are collected, signals can leave the sensor, and the clamp carries the carrots to be packed.

In order to pack carrots in a box orderly, the carrot packaging method adopts an inverted packaging method, because the carrot in each clamp is provided with a big end facing downwards and a small end facing upwards, the two-side packaging method is adopted: when the carrots are stacked upwards, the big ends and the small ends are reversed. The two-side boxing method is adopted because each carrot in the clamp is provided with a downward large end.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.