阅读说明：本技术 一种袜子生产的裁切缝合一体设备 (Sock production cuts and sews up integrative equipment ) 是由 张帅 张群仰 于 2021-07-26 设计创作，主要内容包括：本发明公开了一种袜子生产的裁切缝合一体设备,包括机架,机架上沿竖向垂直安装有支撑架,支撑架的顶部安装有第一横梁,支撑架的中部设有与第一横梁同侧布置的第二横梁,第一横梁的远离支撑架的一端设有第一压板,第二横梁的远离支撑架的一端设有第二压板；第一压板外侧安装有用于将待加工袜体的靠近袜尾部压紧在第一压板上的第一压辊组件,第二压板的外侧安装有用于将待加工袜体的靠近袜头部压紧在第二压板上的第二压辊组件；第二压板向下延伸设有袜头托板；还包括靠近袜头托板设置的用于循环抽打袜头部的袜头打毛机构,以及袜头裁切机构和位于袜头裁切机构下方的袜头缝合机构。袜头打毛机构循环抽打袜头可抽出断线头,保证成品袜子的质量。(The invention discloses cutting and sewing integrated equipment for sock production, which comprises a rack, wherein a support frame is vertically arranged on the rack along the vertical direction, a first cross beam is arranged at the top of the support frame, a second cross beam arranged at the same side as the first cross beam is arranged in the middle of the support frame, a first pressing plate is arranged at one end of the first cross beam, which is far away from the support frame, and a second pressing plate is arranged at one end of the second cross beam, which is far away from the support frame; a first press roller assembly used for pressing the tail part of the sock body to be processed close to the sock on the first press plate is arranged on the outer side of the first press plate, and a second press roller assembly used for pressing the head part of the sock body to be processed close to the sock on the second press plate is arranged on the outer side of the second press plate; the second pressing plate extends downwards to be provided with a sock head supporting plate; the sock head beating mechanism is arranged close to the sock head supporting plate and used for circularly beating the sock head, and the sock head cutting mechanism and the sock head sewing mechanism located below the sock head cutting mechanism are further included. The sock head roughening mechanism circularly draws and roughens the sock head to draw out broken thread ends, so that the quality of finished socks is guaranteed.)

1. The utility model provides a cutting of socks production sews up integrative equipment which characterized in that: the device comprises a rack (1), wherein a support frame (2) is vertically and vertically arranged on the rack (1), a first cross beam (3) is arranged at the top of the support frame (2), a second cross beam (4) which is arranged at the same side as the first cross beam (3) is arranged in the middle of the support frame (2), a first pressing plate (5) is arranged at one end of the first cross beam (3) far away from the support frame (2), and a second pressing plate (6) is arranged at one end of the second cross beam (4) far away from the support frame (2);

a first pressing roller component (8) used for pressing the tail part of the sock body (7) to be processed close to the sock on the first pressing plate (5) is installed on the outer side of the first pressing plate (5), and a second pressing roller component (9) used for pressing the head part of the sock body (7) to be processed close to the sock on the second pressing plate (6) is installed on the outer side of the second pressing plate (6); the second pressing plate (6) extends downwards to form a sock head supporting plate (10);

the sock head knitting machine further comprises a sock head roughening mechanism (11) which is arranged close to the sock head supporting plate (10) and used for circularly drawing and roughening the sock head, a sock head cutting mechanism (12) and a sock head sewing mechanism (13) located below the sock head cutting mechanism (12).

2. The integrated cutting and sewing machine for hosiery production according to claim 1, characterized in that: first compression roller subassembly (8) include first carrier (8a) of being connected with first clamp plate (5), install first compression roller motor (8b) on first carrier (8a), install first compression roller (8c) on the output shaft of first compression roller motor (8b), the face setting of first clamp plate (5) is pressed close to first compression roller (8c) level.

3. Cutting and sewing integrated device for the production of socks according to claim 1 or 2, characterized in that: second compression roller subassembly (9) include second carrier (9a) be connected with second clamp plate (6), install second compression roller motor (9b) on second carrier (9a), install second compression roller (9c) on the output shaft of second compression roller motor (9b), the face setting of second clamp plate (6) is pressed close to second compression roller (9c) level.

4. Cutting and sewing integrated device for sock production according to claim 3, characterized in that: the sock head roughening mechanism (11) comprises a roughening motor (11a) mounted on a second carrier (9a), at least two flexible roughening strips (11b) are mounted on an output shaft of the roughening motor (11a) at intervals along the circumferential direction, and the flexible roughening strips (11b) brush the surface of the sock head supporting plate (10) when rotating.

5. The integrated cutting and sewing machine for hosiery production according to claim 4, characterized in that: sock head mechanism (11) that beats hair interval is equipped with two sets ofly, two sets of sock head mechanism (11) that beats hair sets up respectively at the both ends of second carrier frame (9a), wherein a set of sock head mechanism (11) that beats hair is anticlockwise rotation, another group sock head mechanism (11) that beats hair is clockwise rotation.

6. The integrated cutting and sewing machine for hosiery production according to claim 1, characterized in that: sock head cuts mechanism (12) including installing at sock head layer board (10) lower extreme and outside extension cut support (12a), cut and install on support (12a) and cut motor (12b), cut and install cutter (12c) of adaptation shaping sock head shape on the output shaft of motor (12b), cutter (12c) set up with sock head layer board (10) relatively.

7. The integrated cutting and sewing machine for hosiery production according to claim 1, characterized in that: be equipped with mesh (10a) on toe layer board (10), still install air-blower (14) on support frame (2), flat tuyere (15) are installed to the air outlet department of air-blower (14), flat tuyere (15) set up with mesh (10a) of toe layer board (10) dorsal part relatively.

8. The integrated cutting and sewing machine for hosiery production according to claim 1, characterized in that: the novel conveying belt device is characterized by further comprising a conveying belt component (16), wherein an inclined guide plate (17) is connected above the first pressing plate (5), limit baffles (18) are respectively installed on two sides of the inclined guide plate (17), and the upper end of the inclined guide plate (17) is arranged close to the discharge end of the conveying belt component (16).

9. The integrated cutting and sewing machine for hosiery production according to claim 1, characterized in that: the sock head sewing machine is characterized in that a blanking box (19) is further arranged on the rack (1), and the blanking box (19) is located right below the sock head sewing mechanism (13).

Technical Field

The invention relates to the technical field of sock manufacturing equipment, in particular to cutting and sewing integrated equipment for sock production.

Background

At present, there is a relatively common straight section of thick bamboo socks in the market, and manufacturing procedure is fairly simple, uses the transmission band to carry the rectangular shape socks body, and the open end of the rectangular shape socks body is as the toe part, needs earlier to use cutters to cut out unnecessary cloth and make the toe shape laminate foot shape, uses suturing device to sew up the toe opening after cutting. However, due to the textile fiber material or the textile quality, some socks are easy to have broken thread ends, short fluff or other short fiber impurities at the end part, and the cut and sew-up process is performed without cleaning, so that the final finished socks are sewn at the sewing part of the sock ends, the broken thread ends and other impurities are sewn in, and the appearance and the quality of the finished products are affected.

Disclosure of Invention

In view of the above analysis, the present invention provides a cutting and sewing integrated device for sock production to solve the deficiencies of the prior art.

The invention is mainly realized by the following technical scheme:

the invention provides cutting and sewing integrated equipment for sock production, which comprises a rack, wherein a support frame is vertically arranged on the rack along the vertical direction, a first cross beam is arranged at the top of the support frame, a second cross beam arranged at the same side as the first cross beam is arranged in the middle of the support frame, a first pressing plate is arranged at one end of the first cross beam, which is far away from the support frame, and a second pressing plate is arranged at one end of the second cross beam, which is far away from the support frame.

A first press roller assembly used for pressing the tail part of the sock body to be processed close to the sock on the first press plate is arranged on the outer side of the first press plate, and a second press roller assembly used for pressing the head part of the sock body to be processed close to the sock on the second press plate is arranged on the outer side of the second press plate; the second pressing plate extends downwards to be provided with a sock head supporting plate.

The sock head beating mechanism is arranged close to the sock head supporting plate and used for circularly beating the sock head, and the sock head cutting mechanism and the sock head sewing mechanism located below the sock head cutting mechanism are further included.

Further, first compression roller subassembly includes the first carrier of being connected with first clamp plate, install first compression roller motor on the first carrier, install first compression roller on the output shaft of first compression roller motor, the face setting of first clamp plate is pressed close to first compression roller level.

Further, the second compression roller assembly comprises a second carrier connected with a second pressing plate, a second compression roller motor is mounted on the second carrier, a second compression roller is mounted on an output shaft of the second compression roller motor, and the second compression roller is horizontally arranged close to the surface of the second pressing plate.

Further, the sock head roughening mechanism comprises a roughening motor arranged on the second carrier frame, at least two flexible roughening strips are arranged on an output shaft of the roughening motor at intervals along the circumferential direction, and the flexible roughening strips brush the surface of the sock head supporting plate when rotating.

Further, the toe mechanism of hiring a hair interval is equipped with two sets ofly, and is two sets of toe mechanism of hiring a hair sets up respectively at the both ends of second carrier frame, wherein a set of toe mechanism of hiring a hair is anticlockwise rotation, another group toe mechanism of hiring a hair is clockwise rotation.

Further, the toe cuts mechanism including installing at toe layer board lower extreme and the outside support that cuts that extends, cut and install on the support and cut the motor, cut and install the cutter of adaptation shaping toe shape on the output shaft of motor, the cutter sets up with the toe layer board relatively.

Further, be equipped with the mesh on the undertoe layer board, still install the air-blower on the support frame, flat tuyere is installed to the air outlet department of air-blower, flat tuyere sets up with the dorsal mesh of undertoe layer board relatively.

Further, still include the conveyer belt subassembly, the top of first clamp plate is connected with the slant stock guide, limit baffle is installed respectively to the both sides of slant stock guide, the discharge end setting of conveyer belt subassembly is pressed close to the upper end of slant stock guide.

Furthermore, a blanking box is arranged on the machine frame and is positioned right below the sock head sewing mechanism.

Compared with the prior art, the technical scheme of the invention has the beneficial effects that:

the invention provides a cutting and sewing integrated device for sock production, which is characterized in that a first pressing plate and a second pressing plate are respectively arranged in the vertical direction of a support frame of a frame, a sock body to be processed can be vertically fixed by matching with a first pressing roller component and the second pressing roller component, only the part close to the sock head part of the sock body is pressed by the second pressing roller component, so that the sock head to be processed is dropped on a sock head supporting plate, the sock head part is circularly brushed by operating a sock head roughening mechanism according to set time during processing, the broken line head and other impurities in the sock head are fully brushed off, then the redundant part of the sock head is cut off according to the designed shape by operating a sock head cutting mechanism, the first pressing roller component and the second pressing roller component are controlled to rotate for a certain angle after cutting is finished, the sock head falls into a set height and is sealed in a sock head sewing mechanism, and the first pressing roller component and the second pressing roller component are finally controlled to continuously rotate after sewing is finished, the cut and sewn sock body is enabled to be blanked and enters the next processing cycle.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 is a perspective view (one) of a cutting and sewing integrated device for sock production according to an embodiment of the present invention;

fig. 2 is a perspective view (two) of a cutting and sewing integrated device for sock production according to an embodiment of the present invention;

fig. 3 is an enlarged view of a portion a of fig. 1.

The reference numbers are as follows:

1. the sock head cutting machine comprises a frame, 2, a support frame, 3, a first cross beam, 4, a second cross beam, 5, a first pressing plate, 6, a second pressing plate, 7, a sock body to be processed, 8, a first pressing roller assembly, 8a, a first carrier frame, 8b, a first pressing roller motor, 8c, a first pressing roller, 9, a second pressing roller assembly, 9a, a second carrier frame, 9b, a second pressing roller motor, 9c, a second pressing roller, 10, a sock head supporting plate, 10a, a mesh, 11, a sock head roughening mechanism, 11a, roughening motor, 11b, a flexible roughening strip, 12, a sock head cutting mechanism, 12a cutting support, 12b, a cutting motor, 12c, a cutter, 13, a sock head sewing mechanism, 14, an air blower, 15, a flat air outlet nozzle, 16, a conveying belt assembly, 17, an oblique guide plate, 18, a limit baffle, 19 and a material box.

Detailed Description

In order that those skilled in the art will better understand the invention and thus more clearly define the scope of the invention as claimed, it is described in detail below with respect to certain specific embodiments thereof. It should be noted that the following is only a few embodiments of the present invention, and the specific direct description of the related structures is only for the convenience of understanding the present invention, and the specific features do not of course directly limit the scope of the present invention. Such alterations and modifications as are made obvious by those skilled in the art and guided by the teachings herein are intended to be within the scope of the invention as claimed.

The invention is further described with reference to the following figures and specific examples.

Examples

As shown in fig. 1-3, the invention provides a cutting and sewing integrated device for sock production, which comprises a frame 1, wherein a support frame 2 is vertically installed on the frame 1 along the vertical direction, a first cross beam 3 is installed at the top of the support frame 2, a second cross beam 4 arranged at the same side as the first cross beam 3 is arranged in the middle of the support frame 2, a first pressing plate 5 is arranged at one end of the first cross beam 3 far away from the support frame 2, and a second pressing plate 6 is arranged at one end of the second cross beam 4 far away from the support frame 2.

A first press roller component 8 for pressing the tail part of the sock body 7 to be processed close to the sock on the first press plate 5 is arranged on the outer side of the first press plate 5, and a second press roller component 9 for pressing the head part of the sock body 7 to be processed close to the sock on the second press plate 6 is arranged on the outer side of the second press plate 6; the second pressing plate 6 is provided with a sock head supporting plate 10 extending downwards.

The sock head knitting machine further comprises a sock head roughening mechanism 11 which is arranged close to the sock head supporting plate 10 and used for circularly drawing and roughening the sock head, a sock head cutting mechanism 12 and a sock head sewing mechanism 13 which is arranged below the sock head cutting mechanism 12.

A sock body 7 to be processed can be vertically fixed by respectively arranging a first pressing plate 5 and a second pressing plate 6 in the vertical direction of a supporting frame 2 of a frame 1 and matching the first pressing roller assembly 8 and the second pressing roller assembly 9, the sock head to be processed can only be pressed close to the sock head part of the sock body due to the fact that the second pressing roller assembly 9 presses the sock head part, the sock head part is circularly brushed according to set time during processing, broken thread ends and other impurities in the sock head are fully brushed off, the redundant part of the sock head is cut off according to the designed shape by operating a sock head cutting mechanism 12, the first pressing roller assembly 8 and the second pressing roller assembly 9 are controlled to rotate for a certain angle after cutting is completed, the sock head falls to a set height and falls into a sewing seal opening in a sock head sewing mechanism 13, and the first pressing roller assembly 8 and the second pressing roller assembly 9 are finally controlled to continuously rotate after sewing is completed, the cut and sewn sock body is enabled to be blanked and enters the next processing cycle.

The toe sewing mechanism 13 is an automatic sewing device which is conventional in the textile field and will not be described herein.

Preferably, the first press roller assembly 8 comprises a first carrier 8a connected with the first press plate 5, a first press roller motor 8b is mounted on the first carrier 8a, a first press roller 8c is mounted on an output shaft of the first press roller motor 8b, and the first press roller 8c is horizontally arranged close to the plate surface of the first press plate 5.

Preferably, the second pressure roller assembly 9 comprises a second carrier 9a connected with the second pressure plate 6, a second pressure roller motor 9b is mounted on the second carrier 9a, a second pressure roller 9c is mounted on an output shaft of the second pressure roller motor 9b, and the second pressure roller 9c is horizontally arranged close to the plate surface of the second pressure plate 6.

When the top blowing, open two compression rollers and rotate, the socks body drives steady removal downwards when can be extruded by the compression roller, until removing the settlement position, compression roller motor control compression roller stall.

Preferably, the sock head roughening mechanism 11 includes a roughening motor 11a mounted on the second carriage 9a, at least two flexible roughening strips 11b are mounted on an output shaft of the roughening motor 11a at equal intervals along the circumferential direction, and the flexible roughening strips 11b brush the board surface of the sock head supporting board 10 when rotating. The flexible top of feather 11b can not take out bad sock head when continuously taking out the sock head, and the protectiveness is good.

Specifically, the sock head roughening mechanisms 11 are arranged in two groups at intervals, the two groups of sock head roughening mechanisms 11 are respectively arranged at two ends of the second carrier frame 9a, one group of sock head roughening mechanisms 11 rotates anticlockwise, and the other group of sock head roughening mechanisms 11 rotates clockwise. Two sets of toe hacking mechanisms 11 rotate along positive and negative two directions respectively, and all are the outside-in and take out the toe towards on the toe layer board 10, and the clearance is more abundant.

Preferably, the toe cutting mechanism 12 includes a cutting support 12a installed at a lower end of the toe support plate 10 and extending outward, a cutting motor 12b is installed on the cutting support 12a, a cutting knife 12c adapted to the shape of the toe is installed on an output shaft of the cutting motor 12b, and the cutting knife 12c is disposed opposite to the toe support plate 10. After the napping is finished, the cutting motor 12b controls the cutter 12c to eject until the cutter presses the sock head supporting plate 10, and redundant cloth is cut off.

Preferably, the sock head supporting plate 10 is provided with meshes 10a, the supporting frame 2 is further provided with a blower 14, an air outlet of the blower 14 is provided with a flat air outlet 15, and the flat air outlet 15 is arranged opposite to the meshes 10a on the back side of the sock head supporting plate 10.

The blower 14 is arranged to blow the sock body to be processed through the mesh 10a from the back side to cooperate with the flexible batting strip 11b to shake the sock head in the front and back directions to sufficiently remove impurities such as short fibers in the sock head.

Preferably, the device further comprises a conveyor belt assembly 16, an inclined material guide plate 17 is connected above the first pressing plate 5, limit baffles 18 are respectively installed on two sides of the inclined material guide plate 17, and the upper end of the inclined material guide plate 17 is arranged close to the discharge end of the conveyor belt assembly 16.

The conveyer belt subassembly 16 is used for continuously carrying according to the processing progress and treats processing socks body 7, and when slant stock guide 17 stably accepted the socks body 7 of treating processing of carrying the entering, limit baffle 18 avoided the socks body skew to deviate from.

Specifically, the frame 1 is further provided with a blanking box 19, and the blanking box 19 is located right below the sock head sewing mechanism 13.

The blanking box 19 is used for collecting the cutting waste and sewing the finished socks. In other improved designs, the blanking box 19 can be divided into two areas, one area collects waste materials, the other area collects finished socks, and the box top can be provided with an electrically-controlled rotating guide baffle which is linked with the action of the cutting motor 12b to guide the cut waste materials to a waste material collecting area in the blanking box 19.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.