阅读说明：本技术 管廊模块重心检测系统 (Piping lane module focus detecting system ) 是由 罗少轩 乔爱民 汤庆国 于 2019-07-02 设计创作，主要内容包括：本发明公开了一种管廊模块重心检测系统,属于起重设备领域,称重传感器、液压千斤顶、支撑架、信号处理电路、RS485串行总线和计算机软件。通过在管廊模块下方合理布置多个液压千斤顶和重量传感器,将整个管廊模块顶起,然后根据每个称重传感器的相对位置坐标和载荷值,计算出管廊模块的重心位置。可以在现场实际测量管廊模块的重心位置和总重量,测量结果准确,可以作为管廊模块的重要参数指标,避免管廊模块在进行牵引、吊装和组合时可能出现的倾斜、局部过载以及结构不稳定的情况,有效保证管廊模块在现场吊装和整合的顺利进行。(The invention discloses a pipe gallery module gravity center detection system, which belongs to the field of hoisting equipment and comprises a weighing sensor, a hydraulic jack, a support frame, a signal processing circuit, an RS485 serial bus and computer software. Through a plurality of hydraulic jack and weight sensor of rational arrangement in piping lane module below, with whole piping lane module jack-up, then according to every weighing sensor's relative position coordinate and load value, calculate the barycenter position of piping lane module. Can be at the focus position and the total weight of on-the-spot actual measurement piping lane module, measuring result is accurate, can regard as the important parameter index of piping lane module, avoids the slope that the piping lane module probably appears when pulling, hoist and combine, local overload and the unstable condition of structure, effectively guarantees going on smoothly of piping lane module at on-the-spot hoist and mount and integration.)

1. A pipe gallery module gravity center detection system comprises a pipe gallery module (1), a support frame (2), a weighing sensor (3) and a hydraulic jack (4), wherein the pipe gallery module (1) is placed on the support frame (2) before gravity center detection is carried out, and the support frame (2) bears the weight of the whole pipe gallery module (1); the weighing sensors (3) are arranged at the top of the hydraulic jack (4), each weighing sensor (3) and the hydraulic jack (4) form a detection unit, and 10-28 detection units are generally placed below the pipe gallery module (1) according to different specifications of the pipe gallery module; before the detection starts, the weighing sensor (3) is below the pipe rack module (1) but is not in contact with the pipe rack module (1), so that all the weight of the pipe rack module (1) is borne by the support frame (2); after the detection is started, the hydraulic jack (4) pushes the weighing sensors (3) to move upwards to gradually contact with the pipe gallery module, the pipe gallery module (1) is jacked up a short distance from the support frame (2), the pipe gallery module (1) is separated from the support frame (2) at the moment, and the weight of the whole pipe gallery module (1) is completely loaded on each weighing sensor (3); each weighing sensor (3) is internally provided with a signal processing circuit, weight information can be converted into digital signals and then transmitted to a computer (6) through an RS485 serial bus (5), and computer software in the computer can obtain the total weight and the gravity center position coordinate of the pipe gallery module (1) through calculation according to the position coordinate and the weight information of each detection unit.

Technical Field

The invention belongs to the field of hoisting equipment, and particularly relates to a pipe gallery module gravity center detection system.

Background

At present, a pipe gallery is widely applied to various factories in the petrochemical industry, and a plurality of pipes are centralized together and arranged along equipment or a factory building, and are mainly supported by a support in the air to form a corridor of the pipes. In order to improve the construction quality of piping lane project, reduce the incident, shorten construction cycle, a lot of piping lane project are divided into several piping lane modules and are designed and built, under the restriction of module maximum size, with whole section piping lane along level and vertical segmentation, the essential element of piping lane module can accomplish design and manufacturing in the workshop to the module form is delivered to the scene and is assembled. The concrete weight and the centre of gravity position of pipe gallery module are obtained through theoretical calculation when the design, and are not very accurate, before the on-the-spot equipment, need carry out actual measurement, otherwise when drawing, hoist and combine the pipe gallery module, the condition that slope, local overload and structure are unstable probably appears, are unfavorable for long-term use and the maintenance of pipe gallery, have the potential safety hazard moreover.

At present, it is more difficult to the focus measurement of piping lane module at the scene, mainly still utilizes the finite element method to carry out numerical analysis and simulation when the design, lacks the research to on-the-spot actual measurement method, and the result accuracy of the focus position that consequently obtains is lower, in order to guarantee that the piping lane module hoist and mount and connect going on smoothly at the scene, needs urgently to provide a neotype piping lane module focus detecting system and solves above-mentioned problem.

Disclosure of Invention

The invention aims to provide a pipe gallery module gravity center detection system, which is characterized in that a plurality of hydraulic jacks and weight sensors are reasonably arranged below a pipe gallery module to jack up the whole pipe gallery module, and then the gravity center position of the pipe gallery module is calculated according to the relative position coordinates and the load value of each weight sensor.

In order to achieve the purpose, the invention adopts the following technical scheme: a gravity center detection system for a pipe gallery module comprises a weighing sensor, a hydraulic jack, a support frame, a signal processing circuit, an RS485 serial bus and computer software. The support frame is used for supporting the piping lane module before detecting, weighing sensor install and constitute a detecting element at hydraulic jack's top, according to the specification of piping lane module, generally at the symmetrical 10 ~ 28 detecting element that arrange in piping lane module below, every detecting element has self relative position coordinate, when beginning to detect, all detecting element's hydraulic jack is with the upwards jack-up of piping lane module simultaneously, make the piping lane module rise and break away from the contact with the support frame from the support frame, weighing sensor on every detecting element sends weight information for the computer through RS485 serial bus this moment, computer software is according to every detecting element's relative position coordinate and load value, calculate the focus position and the total weight of piping lane module.

The invention has the beneficial effects that: can be at the focus position and the total weight of on-the-spot actual measurement piping lane module, measuring result is accurate, can regard as the important parameter index of piping lane module, avoids the slope that the piping lane module probably appears when pulling, hoist and combine, local overload and the unstable condition of structure, effectively guarantees going on smoothly of piping lane module at on-the-spot hoist and mount and integration.

Drawings

FIG. 1 is a schematic structural view of a tube lane module center of gravity detection system;

FIG. 2 is a parameter setting interface of computer software in the tube lane module center of gravity detection system;

fig. 3 is a main interface of computer software in the tube lane module gravity center detection system.

Detailed Description

The invention is further described with reference to the accompanying drawings 1-3:

a pipe gallery module gravity center detection system is structurally shown in figure 1 and comprises a pipe gallery module 1, a support frame 2, a weighing sensor 3 and a hydraulic jack 4, wherein the pipe gallery module 1 is arranged on the support frame 2 before gravity center detection is carried out, and the support frame 2 bears the weight of the whole pipe gallery module 1; the weighing sensors 3 are arranged at the tops of the hydraulic jacks 4, each weighing sensor 3 and each hydraulic jack 4 form a detection unit, and 10-28 detection units are generally placed below the pipe gallery module 1 according to different specifications of the pipe gallery module; before the start of the test, the load cell 3 is under the tube lane module 1, but not in contact with the tube lane module 1, so all the weight of the tube lane module 1 is borne by the support frame 2; after the detection is started, the hydraulic jack 4 pushes the weighing sensors 3 to move upwards, the weighing sensors are gradually contacted with the pipe rack module, the pipe rack module 1 is jacked up a small distance from the support frame 2, the pipe rack module 1 is separated from the support frame 2, and the weight of the whole pipe rack module 1 is completely loaded on each weighing sensor 3; each weighing sensor 3 is internally provided with a signal processing circuit which can convert the weight information into a digital signal and then transmit the digital signal to the computer 6 through the RS485 serial bus 5, and computer software in the computer can obtain the total weight and the gravity center position coordinate of the pipe gallery module 1 through calculation according to the position coordinate and the weight information of each detection unit.

A parameter setting interface of computer software in the gravity center detection system of the pipe gallery module is shown in fig. 2, and in the interface, the reference origin coordinates of the whole pipe gallery module are mainly required to be set in a window 7; the length and width of the tube lane modules are set in the window 8 according to the actual size of the tube lane modules; in the window 9, X, Y coordinates of each detection unit (load cell and hydraulic jack) are set, which are relative coordinates with the origin coordinates in the window 7 as a reference point.

The main interface of computer software in the gravity center detection system of the pipe gallery module is shown in fig. 3, and in the interface, a window 10 shows real-time weight load values of all detection units; the window 11 shows the calculated barycentric coordinates, which are relative coordinates with the origin coordinates set in the window 7 of fig. 2 as a reference point; the window 12 shows the total weight of the entire piping lane module; the positions of the respective detection units and the center of gravity are displayed in a simulated animation in the window 13.

In summary, the invention can provide a pipe gallery module gravity center detection system, which can actually measure the gravity center position and the total weight of a pipe gallery module on site, has accurate measurement results, can be used as important parameter indexes of the pipe gallery module, avoids the possible situations of inclination, local overload and unstable structure when the pipe gallery module is dragged, hoisted and combined, and effectively ensures the smooth on-site hoisting and integration of the pipe gallery module.