阅读说明：本技术 一种圆盘机器人自动涂胶装密封圈工作站 (Automatic gluing and sealing ring mounting workstation of disc robot ) 是由 吴敬元 于 2019-10-07 设计创作，主要内容包括：本发明公开了一种圆盘机器人自动涂胶装密封圈工作站,包括机体,机体中部设有电性连接的控制器与机械臂,且控制器与机械臂两侧上对应连接有导向轨,两道导向轨上活动安装有多个翻面装置,且翻面装置相远离的一侧上连接有翻面抓手。本发明通过在机体上设置由控制器智能控制的机械臂,以对放置在密封圈上料区与圆盘上料区上的密封圈与圆盘进行分别拿取,利用机械臂使密封圈与圆盘在涂胶装置上进行涂胶操作；利用吸盘区中一级弹簧、通电后同极相斥的电磁体与永磁铁及二级弹簧对粘合后的密封圈与圆盘进行取料；通过移动翻面装置,以使粘合后的密封圈与圆盘经承接板移动至套圈杆上,从而对粘合固定的密封圈与圆盘进行定量收集。(The invention discloses an automatic gluing and sealing ring installing workstation of a disc robot, which comprises a machine body, wherein the middle part of the machine body is provided with a controller and a mechanical arm which are electrically connected, the two sides of the controller and the mechanical arm are correspondingly connected with guide rails, a plurality of turning devices are movably arranged on the two guide rails, and the side, far away from the turning devices, of each turning device is connected with a turning gripper. According to the invention, the mechanical arm intelligently controlled by the controller is arranged on the machine body, so that the sealing ring and the disc which are placed on the sealing ring feeding area and the disc feeding area are respectively taken, and the mechanical arm is utilized to enable the sealing ring and the disc to carry out gluing operation on the gluing device; taking materials from the bonded sealing ring and the disc by utilizing the primary spring, the electromagnet and the permanent magnet which have the same poles repelling each other after being electrified and the secondary spring in the attraction disc area; the turnover device is moved, so that the bonded sealing ring and the bonded disc move to the ring sleeving rod through the bearing plate, and the bonded and fixed sealing ring and the bonded disc are quantitatively collected.)

1. The automatic gluing and sealing ring mounting workstation for the disc robot comprises a machine body (1) and is characterized in that the middle of the machine body (1) is provided with a controller (2) and a mechanical arm (3) which are electrically connected, guide rails (4) are correspondingly connected to the two sides of the controller (2) and the mechanical arm (3), a plurality of turn-over devices (5) are movably mounted on the guide rails (4), a turn-over gripper (6) is connected to one side, away from the turn-over devices (5), a disc sucking area (7) is arranged on one side, close to the turn-over devices (5), of the disc sucking area (7) and a first-level groove (8) and a second-level groove (9) are arranged, a first-level spring (10) is welded in the first-level groove (8) at equal intervals in the circumferential direction, a first-level washer (11) is welded in the first-level spring (10) together, a guide rod (12) is welded in the second-level, an electromagnet (13), a secondary spring (14) and a permanent magnet (15) are respectively sleeved on the guide rod (12), the permanent magnet (15) is jointly connected with a secondary gasket (16), a gluing device (17) is fixedly arranged on one side of the machine body (1), and a sealing ring feeding area (18) and a disc feeding area (19) are respectively arranged on two sides of the two guide rails (4);

seal ring material loading district (18) all are equipped with material collecting device (20) with the one end position in disc material loading district (19), and have seted up material receiving opening (21) in material collecting device (20), there are telescopic link (22) and accept board (23) in material receiving opening (21) round pin hub connection respectively, and accept and have seted up spout (24) in board (23), vertical welding has stop cock (25) in material receiving opening (21), and the movable sleeve is equipped with ferrule pole (26) on stop cock (25), be equipped with on organism (1) one side with controller (2) electric connection's control panel (27).

2. The automatic gluing and sealing ring assembling workstation of the disc robot as claimed in claim 1, wherein the overturning device (5) is horizontally slidably sleeved on the guide rail (4), and the overturning device (5) on the guide rail (4) on the side close to the gluing device (17) corresponds to the material receiving device (20).

3. The disc robot automatic gluing and sealing ring assembling workstation according to claim 1, characterized in that the turnover gripper (6) can turn over the turnover device (5) by 180 °.

4. A disc robot automatic gluing and sealing ring mounting work station according to claim 1, characterized in that the primary groove (8) is located in the secondary groove (9).

5. A disc robot automatic gluing and sealing ring assembling workstation according to claim 4, characterized in that the primary spring (10) is vertically arranged, and a primary gasket (11) welded with the upper end of the primary spring (10) is movably arranged in the primary groove (8).

6. The automatic gluing and sealing ring assembling workstation of the disc robot as claimed in claim 4, wherein the guide rod (12) is vertically arranged, the electromagnet (13), the secondary spring (14), the permanent magnet (15) and the secondary gasket (16) are sleeved on the guide rod (12) from bottom to top, the electromagnet (13) is fixedly sleeved at the lower end of the guide rod (12), the permanent magnet (15) and the secondary gasket (16) are slidably sleeved at the upper end of the guide rod (12), and two ends of the secondary spring (14) are respectively fixedly connected with the electromagnet (13) and the permanent magnet (15).

7. The automatic gluing and sealing ring assembling workstation of the disc robot as claimed in claim 6, wherein the overturning device (5) is provided with a power supply electrically connected with the electromagnet (13), and the electromagnet (13) which generates magnetic force when being electrified and the permanent magnet (15) have the same poles which repel each other.

8. The automatic gluing and sealing ring assembling workstation for the disc robot as claimed in claim 1, wherein the bearing plate (23) is located right above the telescopic rod (22), and one end of the telescopic rod (22) far away from the material receiving opening (21) is connected with the bearing plate (23) through a pin shaft.

9. The disc robot automatic gluing and sealing ring assembling workstation according to claim 1, wherein the output ports of the sliding chutes (24) correspond to the ring sleeving rods (26) one by one.

Technical Field

The invention relates to the technical field of disc gluing processing, in particular to a disc robot automatic gluing and sealing ring mounting workstation.

Background

Because the continuous development of scientific technology leads to continuous improvement of industrialization level, a gluing process is mostly involved in various mechanical processing, but the gluing processing in the prior art still has serious functional defects caused by the influence of a plurality of external factors.

Production under the conventional technology adopts an artificial gluing mode, so that the efficiency is low, and due to the easy occurrence of misoperation, the gluing quality of the disc and the sealing ring is seriously influenced. Moreover, as the number of market demands is increasing, more and more production enterprises start to turn to the production line type batch processing, but in the automatic production process of gluing and pressing, the manual operation intervention is still required: the manual gluing pressing lacks sufficient stability, accurate gluing of the sealing ring and the disc is difficult, and glue leakage is easily caused when the sealing ring and the disc are bonded, so that the sealing ring and the disc are bonded with other objects; meanwhile, the traditional machining mode also needs manual operation to take the sealing ring and the disc, but the streamline type batch machining mode is fast, the pure manual collection mode is difficult to meet the machining mode, a large amount of accumulation is extremely easy to cause, and the gluing machining efficiency and quality of the sealing ring and the disc are seriously influenced.

Disclosure of Invention

The invention aims to solve the problem that in the prior art, accurate and efficient gluing processing of a disc is difficult, and provides a disc robot automatic gluing and sealing ring loading workstation.

In order to achieve the purpose, the invention adopts the following technical scheme:

a disc robot automatic gluing and sealing ring mounting workstation comprises a machine body, wherein the middle part of the machine body is provided with a controller and a mechanical arm which are electrically connected, and the controller and the two sides of the mechanical arm are correspondingly connected with guide rails, a plurality of turn-over devices are movably arranged on the two guide rails, and the far side of the turn-over device is connected with a turn-over gripper, the near side of the turn-over device is provided with a sucking disc area, the sucking disc area is provided with a first-stage groove and a second-stage groove, and a first-level spring is welded in the first-level groove at equal intervals in the circumferential direction, a first-level washer is welded on the first-level spring together, a guide rod is welded in the second-level groove at equal intervals in the circumferential direction, and the guide rod is respectively sleeved with an electromagnet, a secondary spring and a permanent magnet, the permanent magnet is jointly connected with a secondary gasket, a gluing device is fixedly arranged on one side of the machine body, and a sealing ring feeding area and a disc feeding area are respectively arranged on two sides of the two guide rails;

the utility model discloses a material collecting device, including seal ring material loading district, disc material loading district, material collecting device, material collecting port, telescopic link, connecting rod, connecting.

Preferably, the turning device is horizontally sleeved on the guide rail in a sliding manner, and the turning device on the guide rail close to one side of the gluing device corresponds to the material receiving device.

Preferably, the turn-over grip may be turned 180 ° on the turn-over device.

Preferably, the primary recess is located in the secondary recess.

Preferably, the primary spring is vertically arranged, and a primary gasket welded with the upper end of the primary spring is movably positioned in the primary groove.

Preferably, the guide bar sets up perpendicularly, on the guide bar was located to electro-magnet, second grade spring, permanent magnet and second grade packing ring cover from bottom to top, and the fixed cover of electro-magnet was located the guide bar lower extreme, the guide bar upper end is located with second grade packing ring sliding sleeve to the permanent magnet, and second grade spring both ends respectively with electro-magnet and permanent magnet fixed connection.

Preferably, the turnover device is provided with an electromagnet which is electrically connected with a power supply and generates magnetic force when being electrified, and the same poles of the electromagnet and the permanent magnet repel each other.

Preferably, the bearing plate is located right above the telescopic rod, and one end of the telescopic rod, which is far away from the material receiving port, is connected with the bearing plate through a pin shaft.

Preferably, the chute outlets correspond to the ferrule rods one to one.

Compared with the prior art, the invention has the following advantages:

1. according to the invention, the mechanical arm automatically controlled by the controller is arranged in the middle of the machine body, the sealing ring feeding area and the disc feeding area are correspondingly arranged on the two sides of the machine body, the sealing rings and the discs on the sealing ring feeding area and the disc feeding area can be respectively taken by utilizing the mechanical arm, and the sealing rings and the discs are coated with glue on the gluing device, so that accurate gluing operation is realized.

2. According to the invention, the guide rail is arranged on the machine body, the movable turnover device is horizontally arranged on the guide rail, and the turnover gripper and the sucking disc area are respectively arranged on the turnover device, so that the disk and the sealing ring after being coated with glue are stably placed and tightly attached; the first-stage groove and the second-stage groove are formed in the sucking disc area, the first-stage spring elastic gasket is utilized in the first-stage groove, the second-stage gasket is elastically supported by the second-stage spring and is repelled with the permanent magnet after being electrified so as to limit and support the glued sealing ring and the disc, and meanwhile material taking convenience is provided for the sealing ring and the disc on the sucking disc area through the repellence between the electromagnet and the permanent magnet.

3. According to the invention, the material receiving device is arranged in the machine body, the receiving plate which can be opened and closed and is movably supported by the telescopic rod is arranged at the material receiving opening, and the sliding grooves which are in one-to-one correspondence with the turnover device and the ring sleeving rods are formed in the receiving plate, so that the turnover device can transport the bonded sealing ring and the disc through the turnover gripper, and the ring sleeving rods can be quantitatively collected.

In conclusion, the machine body is provided with the mechanical arm intelligently controlled by the controller so as to respectively take the sealing ring and the disc which are placed on the sealing ring feeding area and the disc feeding area, the mechanical arm is utilized to glue the sealing ring and the disc on the gluing device, and then the sealing ring and the disc are bonded on the turn-over device; taking materials from the bonded sealing ring and the disc by utilizing the primary spring, the electromagnet and the permanent magnet which have the same poles repelling each other after being electrified and the secondary spring in the attraction disc area; the turnover device is moved, so that the bonded sealing ring and the bonded disc move to the ring sleeving rod through the bearing plate, and the bonded and fixed sealing ring and the bonded disc are quantitatively collected.

Drawings

FIG. 1 is a schematic structural diagram of a disc robot automatic gluing and sealing ring mounting workstation according to the present invention;

FIG. 2 is a schematic structural diagram of a suction cup area of a disc robot automatic gluing and sealing ring mounting workstation according to the present invention;

FIG. 3 is a schematic structural diagram of part A of a disc robot automatic gluing and sealing ring mounting workstation according to the present invention;

FIG. 4 is a schematic top view of a structure of a suction cup area of a station for automatically applying glue and mounting a sealing ring of a disc robot according to the present invention;

FIG. 5 is a schematic structural view of a material receiving device of a disc robot automatic gluing and sealing ring mounting workstation according to the present invention;

FIG. 6 is a schematic structural view of a receiving plate of a disc robot automatic gluing and sealing ring mounting workstation according to the present invention;

fig. 7 is a structural schematic diagram of a ring-sleeving rod of a disc robot automatic gluing and sealing ring-assembling workstation according to the present invention.

In the figure: the automatic feeding device comprises a machine body 1, a controller 2, a mechanical arm 3, a guide rail 4, a turnover device 5, a turnover gripper 6, a sucking disc area 7, a first-level groove 8, a second-level groove 9, a first-level spring 10, a first-level gasket 11, a guide rod 12, an electromagnet 13, a second-level spring 14, a permanent magnet 15, a second-level gasket 16, a gluing device 17, a sealing ring feeding area 18, a disc feeding area 19, a material receiving device 20, a material receiving opening 21, a telescopic rod 22, a bearing plate 23, a sliding groove 24, a limiting bolt 25, a ring sleeving rod 26 and a control panel 27.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-7, an automatic rubber coating dress sealing washer workstation of disc robot, including organism 1, the organism 1 middle part is equipped with electric connection's controller 2 and arm 3, and it is to be noted: the product model of the controller 2 is a 66-point movement controller of an SPC-SFMC-X3632A, the controller 2 can control the mechanical arm 3, so that the mechanical arm 3 takes the sealing ring and the disc, guide rails 4 are correspondingly connected on two sides of the controller 2 and the mechanical arm 3, a plurality of turn-over devices 5 are movably mounted on the two guide rails 4, a turn-over gripper 6 is connected on one side of the turn-over device 5 away from the turn-over device, further, the turn-over devices 5 on the two guide rails 4 correspond to each other, specifically referring to the description of figure 1, the turn-over device 5 can drive the sealing ring and the disc to horizontally move on the guide rails 4, a sucking disc area 7 is arranged on one side of the turn-over device 5 close to the sucking disc area 7, a primary groove 8 and a secondary groove 9 are arranged in the sucking disc area 7, specifically referring to the figure 3 and the description of figure 4, it is to be described that the, the secondary groove 9 is used for nesting sealing rings, primary springs 10 are welded in the primary groove 8 at equal intervals in the circumferential direction, primary gaskets 11 are welded on the primary springs 10 together, guide rods 12 are welded in the secondary groove 9 at equal intervals in the circumferential direction, electromagnets 13, secondary springs 14 and permanent magnets 15 are sleeved on the guide rods 12 respectively, secondary gaskets 16 are connected on the permanent magnets 15 together, a gluing device 17 is fixed on one side of the machine body 1, a sealing ring feeding area 18 and a disc feeding area 19 are arranged on two sides of each of the two guide rails 4 respectively, and the sealing ring feeding area 18 and the disc feeding area 19 are distributed in a 6 x 2 arrangement mode specifically referring to the description of the attached drawing 1;

it is worth mentioning that:

firstly, the primary spring 10 and the secondary spring 14 can be made of silica gel materials, so that the influence of iron materials on the magnetic action between the electromagnet 13 and the permanent magnet 15 is avoided;

secondly, the first-level gasket 11 and the second-level gasket 16 can be coated with anti-sticking paint layers, so that the disc is prevented from being bonded with the first-level gasket 11 and the sealing ring is prevented from being extruded with the second-level gasket 16.

A material receiving device 20 is arranged at the same end position of the sealing ring feeding area 18 and the disc feeding area 19, and the material receiving device 20 is provided with a material receiving opening 21, the material receiving opening 21 is respectively connected with a telescopic rod 22 and a bearing plate 23 through pin shafts, the bearing plate 23 is movably abutted against the material receiving opening 21 in a horizontal state so as to seal the material receiving opening 21, when the sealing ring and the disc are positioned in the chute 24 on the bearing plate 23, the bearing plate 23 will deflect downwards with the pin shaft connecting end as a fulcrum under the influence of the gravity of the two, to squeeze the telescopic rod 22, and with particular reference to fig. 5, the inclined bearing plate 24 drives the chute outlet to correspond to the loop-engaging rod 26, a sliding groove 24 is arranged in the bearing plate 23, a limit bolt 25 is vertically welded in the material receiving opening 21, the limit bolt 25 is movably sleeved with a collar rod 26, and one side of the machine body 1 is provided with a control panel 27 electrically connected with the controller 2.

The turning-over device 5 is horizontally sleeved on the guide rail 4 in a sliding manner, and the turning-over device 5 on the guide rail 4 at one side close to the gluing device 17 corresponds to the material receiving device 20.

The turnover gripper 6 can turn over 180 degrees on the turnover device 5 so as to turn over the sealing ring, and can also uniformly take the sealing ring and the disc which are fixedly bonded, the first-level groove 8 is positioned in the second-level groove 9, and the depth of the first-level groove 8 is larger than that of the second-level groove 9 so that the disc is positioned below the sealing ring with specific reference to the description attached figure 2.

The primary spring 10 is vertically arranged, and a primary gasket 11 welded with the upper end of the primary spring 10 is movably positioned in the primary groove 8.

The guide bar 12 is vertically arranged, the electromagnet 13, the secondary spring 14, the permanent magnet 15 and the secondary gasket 16 are sleeved on the guide bar 12 from bottom to top, the electromagnet 13 is fixedly sleeved at the lower end of the guide bar 12, the permanent magnet 15 and the secondary gasket 16 are slidably sleeved at the upper end of the guide bar 12, two ends of the secondary spring 14 are fixedly connected with the electromagnet 13 and the permanent magnet 15 respectively, under the non-electrified state, the secondary gasket 16 and the permanent magnet 15 are located at a higher position on the guide bar 12 by utilizing the elasticity of the secondary spring 14, and after being pushed and moved by the sealing ring, the disc is nested in the primary groove 8, and the sealing ring is nested in the secondary groove 9.

The turnover device 5 is provided with an electromagnet 13 which is electrically connected with a power supply and generates magnetic force when being electrified, and the electromagnet 13 and the permanent magnet 15 have the same poles which repel each other.

When the electromagnet 13 is powered on, the energized electromagnet 13 generates a repulsive force of the permanent magnet 15, and the seal ring and the disc can be removed from the suction cup region 7.

The bearing plate 23 is located right above the telescopic rod 22, one end, far away from the material receiving port 21, of the telescopic rod 22 is connected with the bearing plate 23 through a pin shaft, the output ports of the sliding grooves 24 are in one-to-one correspondence with the ferrule rods 26, and under the influence of the inclined bearing plate 23, the integrated sealing ring and the disc move onto the ferrule rods 26 so as to quantitatively collect the bonded sealing ring and the disc.

The invention can be illustrated by the following operating modes:

firstly, respectively placing a sealing ring and a disc which need to be glued and bonded in a sealing ring feeding area 18 and a disc feeding area 19;

secondly, the controller 1 is controlled on the control panel 27, the controller 1 controls the mechanical arm 3, the mechanical arm 3 takes the disc in the disc feeding area 18, the disc is placed on the gluing device 7, and the gluing device 7 evenly glues the disc;

thirdly, the controller 2 places the disk after the glue coating on the turnover device 5 through the mechanical arm 3, puts the lower end of the disk 1 into the primary groove 8, presses the primary spring 10 through abutting against the primary gasket 11, and starts to time for 5-10 min;

fourthly, the controller 2 controls the mechanical arm 3 to move by operating the control panel 27, the mechanical arm 3 takes a sealing ring from the sealing ring feeding area 18, the mechanical arm 3 transfers the sealing ring to the gluing device 7, and the gluing device 7 is used for uniformly gluing the sealing ring;

fifthly, the sealing ring after being coated with the glue is placed on the overturning gripper 6 through the mechanical arm 3, the sealing ring after being coated with the glue is moved to a disc in the sucker area 7 through the overturning gripper 6, the sealing ring is extruded with the disc, so that the lower end of the sealing ring is extruded with a secondary gasket 16, the secondary gasket 16 pressurizes a secondary spring 14 through a permanent magnet 15, and the sealing ring is fixedly bonded with the disc through glue;

sixthly, the electromagnet 13 generates magnetic force after being powered on by powering on the electromagnet 13, and because the acting force with the same poles repelling each other exists between the electromagnet 13 and the permanent magnet 15, the stressed permanent magnet 15 drives the secondary gasket 16 to move upwards, so that the integrally bonded sealing ring and the disc are separated from the primary groove 8 and the secondary groove 9;

seventhly, the turnover device 5 drives the first-stage sealing ring and the disc to move to the position of the material receiving area 20 by horizontally moving the turnover device 5 on the guide rail 2;

eighthly, the integrated sealing ring and the disc are moved into a sliding groove 24 on the bearing plate 23 by using the turning-over gripper 6, the bearing plate 23 is stressed to extrude the telescopic rod 22, and the telescopic rod 22 is contracted so that the bearing plate 23 is inclined and deflected by taking the pin shaft connecting end of the telescopic rod 22 as a fulcrum;

ninth, the inclined bearing plate 23 slides the integrated sealing ring and disc to the ring-holding rod 26 in the chute 24, and after a certain amount of sealing ring and disc is sleeved on the ring-holding rod 26, the ring-holding rod 26 is taken off from the limit bolt 25 to collect the bonded and fixed sealing ring and disc uniformly.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.