A reaction unit for new material production
阅读说明:本技术 一种用于新材料生产的反应装置 (A reaction unit for new material production ) 是由 平步青 于 2019-09-20 设计创作,主要内容包括:本发明涉及一种用于新材料生产的反应装置,包括主体,还包括搅拌机构和清洁机构,所述搅拌机构设置在主体的内部,所述清洁机构设置在主体上,所述清洁机构与搅拌机构连接,所述搅拌机构包括驱动组件、安装轴承、动力管、第二输水管、搅拌管、两个传动杆、两个转动条板、至少两个第一浆叶和至少两个第二浆叶,所述清洁机构包括水箱、水泵、第一输水管、旋转接头、单向阀和至少两个喷嘴,所述动力组件包括电机、第一齿轮、第二齿轮和第三齿轮,该用于新材料生产的反应装置中,通过搅拌机构可以对原料进行搅拌,提升了原料混合的均匀度,提高了反应釜生产成品的质量,通过清洁机构可以自动对反应釜进行清洁,提高了反应釜清洁的便捷度。(The invention relates to a reaction device for producing new materials, which comprises a main body, a stirring mechanism and a cleaning mechanism, wherein the stirring mechanism is arranged inside the main body, the cleaning mechanism is arranged on the main body and is connected with the stirring mechanism, the stirring mechanism comprises a driving assembly, an installation bearing, a power pipe, a second water pipe, a stirring pipe, two transmission rods, two rotating slats, at least two first blades and at least two second blades, the cleaning mechanism comprises a water tank, a water pump, a first water pipe, a rotary joint, a one-way valve and at least two nozzles, the power assembly comprises a motor, a first gear, a second gear and a third gear, in the reaction device for producing new materials, the raw materials can be stirred by the stirring mechanism, the uniformity of raw material mixing is improved, and the quality of finished products produced by a reaction kettle is improved, can clean reation kettle automatically through clean mechanism, improve reation kettle's clear convenient degree.)
1. A reaction device for new material production comprises a main body (3), and is characterized by further comprising a stirring mechanism and a cleaning mechanism, wherein the stirring mechanism is arranged inside the main body (3), the cleaning mechanism is arranged on the main body (3), and the cleaning mechanism is connected with the stirring mechanism;
the stirring mechanism comprises a driving assembly, a mounting bearing (16), a power pipe (11), a second water conveying pipe (12), a stirring pipe (10), two transmission rods (7), two rotating slats (8), at least two first blades (14) and at least two second blades (15), wherein the mounting bearing (16) is mounted at the center of the top end of the main body (3), the power pipe (11) and the second water conveying pipe (12) are coaxially arranged with the main body (3), the power pipe (11) is arranged inside the main body (3), the top end of the main body (3) is connected with the main body (3) through the mounting bearing (16), the second water conveying pipe (12) penetrates through the power pipe (11), the second water conveying pipe (12) is in sliding connection with the power pipe (11), the length of the second water conveying pipe (12) is greater than that of the power pipe (11), the driving assembly is arranged at the top of the main body (3), the driving assembly is connected with both the second water conveying pipe (12) and the power pipe (11), the stirring pipe (10) is U-shaped with an upward opening, the middle part of the stirring pipe (10) is fixedly connected with the bottom end of the second water conveying pipe (12), the stirring pipe (10) is communicated with the second water conveying pipe (12), the rotating slats (8) are parallel to the axis of the power pipe (11), the two rotating slats (8) are symmetrically arranged relative to the axis of the power pipe (11), the two rotating slats (8) are arranged on the inner side of the stirring pipe (10), the top ends of the two rotating slats (8) are fixedly connected with the power pipe (11) through the transmission rod (7), the distance between one side of the rotating slats (8) and the power pipe (11) is larger than the distance between the other side of the rotating slats (8) and the power pipe (11), and the second blades (15) are uniformly arranged on the periphery of the power pipe (11) in the circumferential direction around the axis of the power pipe (11), the first blades (14) are uniformly arranged on the periphery of the bottom end of the second water conveying pipe (12) in the circumferential direction around the axis of the second water conveying pipe (12);
the cleaning mechanism comprises a water tank (1), a water pump (6), a first water delivery pipe (2), a rotary joint (4), a one-way valve (13) and at least two nozzles (9), wherein the nozzles (9) are arranged on the outer side of the stirring pipe (10) along the stirring pipe (10), the nozzles (9) are communicated with the stirring pipe (10), the one-way valve (13) is installed on the bottom end of the second water delivery pipe (12), the rotary joint (4) is installed on the top end of the second water delivery pipe (12), the water tank (1) is arranged on one side of the main body (3), the water pump (6) is arranged at the bottom of the water tank (1), and the water pump (6) is connected with the rotary joint (4) through the first water delivery pipe (2).
2. The reaction device for the production of new materials according to claim 1, characterized in that the main body (3) is provided with a control box, the control box is provided with a PLC inside, the control box is provided with a display screen and at least two control keys, and the display screen and each control key are electrically connected with the PLC.
3. The reaction device for the production of new materials according to claim 1, wherein the power assembly comprises a motor (5), a first gear (18), a second gear (19) and a third gear (20), the first gear (18) is installed at the top end of the second water pipe (12), the third gear (20) is installed at the top end of the power pipe (11), the motor (5) is fixedly connected with the main body (3), the motor (5) is in transmission connection with the second gear (19), the second gear (19) is arranged between the first gear (18) and the third gear (20), and the second gear (19) is connected with both the first gear (18) and the third gear (20).
4. The reaction device for producing the new material according to claim 1, wherein a support plate (17) is arranged on the second water pipe (12), the support plate (17) is arranged on one side of the power pipe (11) far away from the stirring pipe (10), the support plate (17) is perpendicular to the second water pipe (12), at least two balls (21) are arranged on one side of the support plate (17) close to the power pipe (11), and the support plate (17) is in rolling connection with the periphery of the top end of the power pipe (11) through the balls (21).
5. The reaction device for the production of new materials according to claim 1, wherein a sealing ring is arranged at the bottom end of the power pipe (11), and the power pipe (11) is connected with the second water pipe (12) in a sealing way through the sealing ring.
6. The reaction device for the production of new materials according to claim 1, characterized in that the first water duct (2), the second water duct (12) and the stirring pipe (10) are made of stainless steel.
7. Reaction device for the production of new materials according to claim 1, characterised in that the inner wall of the power tube (11) is coated with grease.
8. Reaction device for the production of new materials according to claim 1, characterised in that the inner walls of the tank (1) are coated with an anti-corrosive coating.
9. A reactor device for the production of new materials according to claim 3, characterised in that the motor (5) is a servomotor.
10. The reactor for the production of new materials according to claim 2, wherein said display screen is a liquid crystal display screen.
Technical Field
The invention relates to the field of new material production equipment, in particular to a reaction device for producing new materials.
Background
The broad understanding of the reaction kettle is that there is a container for physical or chemical reaction, which is widely used in the production of new materials, and it realizes the heating, evaporating, cooling and low-speed mixing functions required by the process by the structural design and parameter configuration of the container. The reaction kettle is widely applied to pressure vessels for petroleum, chemical engineering, rubber, pesticides, dyes, medicines and foods, and is used for completing technological processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and the like, such as a reactor, a reaction kettle, a decomposition kettle, a polymerization kettle and the like; the material is generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloy and other composite materials.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, a reaction device for producing new materials is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: a reaction device for producing new materials comprises a main body, a stirring mechanism and a cleaning mechanism, wherein the stirring mechanism is arranged in the main body, the cleaning mechanism is arranged on the main body, and the cleaning mechanism is connected with the stirring mechanism;
the stirring mechanism comprises a driving assembly, an installation bearing, a power pipe, a second water pipe, a stirring pipe, two transmission rods, two rotating slats, at least two first blades and at least two second blades, wherein the installation bearing is installed at the center of the top end of the main body, the power pipe and the second water pipe are coaxially arranged with the main body, the power pipe is arranged inside the main body, the top end of the main body is connected with the main body through the installation bearing, the second water pipe penetrates through the power pipe, the second water pipe is in sliding connection with the power pipe, the length of the second water pipe is larger than that of the power pipe, the driving assembly is arranged at the top of the main body, the driving assembly is connected with the second water pipe and the power pipe, the stirring pipe is in a U shape with an upward opening, and the middle of the stirring pipe is fixedly connected with the bottom end of the second water pipe, the stirring pipe is communicated with a second water conveying pipe, the rotating slats are parallel to the axis of the power pipe, the two rotating slats are symmetrically arranged relative to the axis of the power pipe, the two rotating slats are arranged on the inner side of the stirring pipe, the top ends of the two rotating slats are fixedly connected with the power pipe through transmission rods, the distance between one side of each rotating slat and the power pipe is larger than the distance between the other side of each rotating slat and the power pipe, the second blades are uniformly arranged on the periphery of the power pipe in the circumferential direction around the axis of the power pipe, and the first blades are uniformly arranged on the periphery of the bottom end of the second water conveying pipe in the circumferential direction around the axis of the second water conveying pipe;
the cleaning mechanism comprises a water tank, a water pump, a first water delivery pipe, a rotary joint, a one-way valve and at least two nozzles, wherein the nozzles are arranged on the outer side of the stirring pipe along the stirring pipe, the nozzles are communicated with the stirring pipe, the one-way valve is installed at the bottom end of the second water delivery pipe, the rotary joint is installed at the top end of the second water delivery pipe, the water tank is arranged on one side of the main body, the water pump is arranged at the bottom of the water tank, and the water pump is connected with the rotary joint through the first water delivery pipe.
Preferably, in order to improve the automation degree of the reaction kettle, a control box is arranged on the main body, a PLC is arranged in the control box, a display screen and at least two control keys are arranged on the control box, and the display screen and the control keys are electrically connected with the PLC.
Preferably, in order to provide power for the power pipe and the second water conveying pipe, the power assembly comprises a motor, a first gear, a second gear and a third gear, the first gear is mounted at the top end of the second water conveying pipe, the third gear is mounted at the top end of the power pipe, the motor is fixedly connected with the main body, the motor is in transmission connection with the second gear, the second gear is arranged between the first gear and the third gear, and the second gear is connected with both the first gear and the third gear.
Preferably, in order to improve the firmness of the connection between the second water delivery pipe and the power pipe, a support plate is arranged on the second water delivery pipe, the support plate is arranged on one side, away from the stirring pipe, of the power pipe, the support plate is perpendicular to the second water delivery pipe, at least two balls are arranged on one side, close to the power pipe, of the support plate, and the support plate is in rolling connection with the periphery of the top end of the power pipe through the balls.
Preferably, in order to improve the sealing performance between the second water delivery pipe and the power pipe, a sealing ring is arranged at the bottom end of the power pipe, and the power pipe is connected with the second water delivery pipe in a sealing mode through the sealing ring.
Preferably, in order to prolong the service life of the first water pipe, the second water pipe and the stirring pipe, the first water pipe, the second water pipe and the stirring pipe are made of stainless steel.
Preferably, in order to improve the smoothness of the rotation of the second water pipe, the inner wall of the power pipe is coated with grease.
Preferably, in order to prolong the service life of the water tank, the inner wall of the water tank is coated with an anticorrosive coating.
Preferably, in order to improve the accuracy of controlling the rotating speed of the power pipe and the second water conveying pipe, the motor is a servo motor.
Preferably, the display screen is a liquid crystal display screen in order to improve the definition of the display screen.
The reaction device for producing the new material has the advantages that the raw materials can be stirred through the stirring mechanism, the uniformity of raw material mixing is improved, the quality of finished products produced by the reaction kettle is improved, compared with the existing stirring mechanism, the stirring mechanism realizes cross flow in the horizontal direction and the vertical direction, the stirring effect of the reaction kettle is improved, the reaction kettle can be automatically cleaned through the cleaning mechanism, the convenience of cleaning the reaction kettle is improved, the practicability of the reaction kettle is improved, compared with the existing cleaning mechanism, liquid raw materials can be uniformly added into the reaction kettle through the cleaning mechanism, and the practicability of the reaction kettle is further improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of a reaction apparatus for new material production of the present invention;
FIG. 2 is a cross-sectional view of a reactor apparatus for the production of new material in accordance with the present invention;
FIG. 3 is a schematic structural view of a stirring mechanism of the reaction apparatus for new material production of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 2;
in the figure: 1. the water pump comprises a water tank, 2, a first water delivery pipe, 3, a main body, 4, a rotary joint, 5, a motor, 6, a water pump, 7, a transmission rod, 8, a rotating strip plate, 9, a nozzle, 10, a stirring pipe, 11, a power pipe, 12, a second water delivery pipe, 13, a one-way valve, 14, a first blade, 15, a second blade, 16, a mounting bearing, 17, a support plate, 18, a first gear, 19, a second gear, 20, a third gear and 21 balls.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1-2, a reaction apparatus for new material production comprises a
the raw materials can be stirred by the stirring mechanism, the uniformity of raw material mixing is improved, the quality of finished products produced by the reaction kettle is improved, the reaction kettle can be automatically cleaned by the cleaning mechanism, the convenience of cleaning the reaction kettle is improved, and the practicability of the reaction kettle is improved;
as shown in fig. 2-3, the stirring mechanism includes a driving assembly, a mounting bearing 16, a
the stability of the
as shown in fig. 2, the cleaning mechanism includes a water tank 1, a water pump 6, a
under the action of the one-
Preferably, in order to improve the automation degree of the reaction kettle, the
As shown in fig. 4, the power assembly includes a
the
Preferably, in order to improve the firmness of the connection between the second
Preferably, in order to improve the sealing performance between the
the gap between the
Preferably, in order to prolong the service life of the first
Preferably, in order to improve the smoothness of the rotation of the
Preferably, in order to prolong the service life of the water tank 1, an anti-corrosion coating is coated on the inner wall of the water tank 1;
the corrosion speed of the water tank 1 is slowed down through the anti-corrosion coating, and the service life of the water tank 1 is prolonged.
Preferably, the
Preferably, the display screen is a liquid crystal display screen in order to improve the definition of the display screen.
The driving assembly is used for providing power to drive the
Compared with the prior art, this a reaction unit for new material production, can stir the raw materials through rabbling mechanism, the degree of consistency that the raw materials mixes has been promoted, reation kettle produces off-the-shelf quality, compare with current rabbling mechanism, this rabbling mechanism has realized the ascending cross-flow of level and vertical side, reation kettle's stirring effect has been promoted, moreover, can clean reation kettle automatically through clean mechanism, reation kettle's clear convenient degree has been improved, reation kettle's practicality has been improved, compare with current clean mechanism, still can be with the even inside of adding reation kettle of liquid raw materials through this clean mechanism, reation kettle's practicality has further been improved.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
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