Multi-workpiece multi-spot welding device and method
阅读说明:本技术 一种多工件的多点焊接装置及方法 (Multi-workpiece multi-spot welding device and method ) 是由 诸葛嘉 于 2019-10-09 设计创作,主要内容包括:本发明公开了一种多工件的多点焊接装置及方法,装置包括机架,机架上安装有焊接工作台,焊接工作台可整体相对于机架作回转运动,且其回转运动由回转电机驱动;机架上还安装有设于焊接工作台上方的焊接装置以及设于焊接工作台下方的运输装置;焊接工作台的四角位置各安装有一组自动夹具,每个自动夹具包含套筒定位装置与铁网定位装置。本发明的多工件的多点焊接装置及方法通过设置自动夹具与焊接装置,通过PLC控制系统按时序控制各执行元件的运行顺序可实现对双层铁网与四个套筒的自动装夹、对双层铁网与套筒的每个连接点进行焊接以及对成品进行下料的过程,人工只需辅助上料自动化程度较高,生产效率高。(The invention discloses a multi-spot welding device and a multi-spot welding method for multiple workpieces, wherein the device comprises a rack, a welding workbench is arranged on the rack, the welding workbench can integrally rotate relative to the rack, and the rotating motion of the welding workbench is driven by a rotating motor; the frame is also provided with a welding device arranged above the welding workbench and a conveying device arranged below the welding workbench; a set of automatic fixtures is respectively installed at the four corners of the welding workbench, and each automatic fixture comprises a sleeve positioning device and an iron net positioning device. According to the multi-spot welding device and method for multiple workpieces, the automatic clamp and the welding device are arranged, the PLC control system controls the operation sequence of each execution element according to the time sequence, so that the processes of automatically clamping the double-layer iron net and the four sleeves, welding each connection point of the double-layer iron net and the sleeves and blanking finished products can be realized, and only auxiliary feeding automation degree is needed by manpower, and the production efficiency is high.)
1. The multi-workpiece multi-spot welding device is characterized by comprising a rack, wherein a welding workbench is arranged on the rack, the welding workbench can integrally rotate relative to the rack, and the rotating motion of the welding workbench is driven by a rotating motor;
the rack is also provided with a welding device arranged above the welding workbench and a conveying device arranged below the welding workbench;
a group of automatic clamps are respectively arranged at four corners of the welding workbench, and each automatic clamp comprises a sleeve positioning device and an iron net positioning device;
the welding device comprises four groups of welding assemblies which are arranged corresponding to the four groups of automatic clamps;
the welding assembly comprises a horizontal linear module, a rotary driving unit and a welding unit, the whole horizontal linear module can be driven by the rotary driving unit to rotate relative to the rack, and the rotating shaft of the horizontal linear module is coaxial with the central shaft of the sleeve arranged on the automatic clamp; and the welding gun of the welding unit can be driven by the first lifting driving unit to move up and down relative to the translation unit of the horizontal linear module.
2. A multi-workpiece multi-spot welding apparatus according to claim 1 wherein said welding apparatus is integrally mounted on a lift platform which is movable up and down relative to said frame by a second lift drive unit.
3. Multi-workpiece multi-spot welding device according to claim 1, characterized in that said transport means comprise a conveyor belt for receiving the finished weld.
4. A multi-workpiece multi-spot welding apparatus according to claim 1, wherein said automatic clamping means comprises a driving block and a linear motion actuator for driving said driving block to move linearly, a middle portion of said driving block being in an articulated relationship with an end portion of a telescopic rod of said linear motion actuator; one end of the driving block is in driving connection with one group of sleeve positioning devices, and the other end of the driving block is in driving connection with two groups of iron net positioning devices;
the two groups of iron net positioning devices are arranged at equal intervals relative to the sleeve positioning devices, and the included angle formed by the clamping points of the two groups of iron net positioning devices relative to the positioning center of the sleeve positioning device is 90 degrees;
the iron net positioning device is provided with two clamping points and can act on the edge positions of the upper layer and the lower layer of the double-layer iron net.
5. A multi-workpiece multi-spot welding method, applied to a control unit of a multi-workpiece multi-spot welding apparatus, the method comprising:
the method comprises the following steps: controlling the automatic clamp to clamp a double-layer iron net and four sleeves which are arranged on the welding workbench;
step two: controlling each welding assembly of the welding device to weld four connection points of the sleeve and the double-layer iron net which are positioned at the corresponding position;
step three: controlling the rotary motor to rotate to enable the welding workbench to rotate for 180 degrees;
step four: controlling the automatic clamp to release the welded workpiece, so that the released workpiece falls onto the conveying device;
step five: and controlling the transportation device to operate to transport the welded workpiece out from the lower part of the welding workbench.
6. The method for multiple spot welding of workpieces according to claim 1, wherein step two specifically comprises:
step a): controlling the horizontal linear module to operate to enable the welding gun to be close to the sleeve, and enabling the end part of the welding gun to be located at the contact position between the upper layer on one side of the double-layer iron net and the sleeve;
step b): controlling the welding unit to perform a welding operation;
step c): controlling the horizontal linear module to operate so that the welding gun is far away from the sleeve;
step d): controlling the first lifting driving unit to operate so that the welding gun descends;
step e): controlling the horizontal linear module to operate to enable the welding gun to be close to the sleeve, and enabling the end part of the welding gun to be located at the contact position between the lower layer on one side of the double-layer iron net and the sleeve;
step f): controlling the welding unit to perform a welding operation;
step g): controlling the horizontal linear module to operate so that the welding gun is far away from the sleeve;
step h): controlling the rotation driving unit to operate so that the horizontal linear module and the welding gun are integrally rotated by a fixed angle;
step i): controlling the horizontal linear module to operate to enable the welding gun to be close to the sleeve, and enabling the end part of the welding gun to be located at the contact position between the lower layer on the other side of the double-layer iron net and the sleeve;
step j): controlling the welding unit to perform a welding operation;
step k): controlling the horizontal linear module to operate so that the welding gun is far away from the sleeve;
step l): controlling the first lifting driving unit to operate so that the welding gun ascends;
step m): controlling the horizontal linear module to operate to enable the welding gun to be close to the sleeve, and enabling the end part of the welding gun to be located at the contact position between the upper layer on the other side of the double-layer iron net and the sleeve;
step n): controlling the welding unit to perform a welding operation;
step o): and controlling the horizontal linear module to operate so that the welding gun is far away from the sleeve.
7. Method for the multiple spot welding of workpieces according to claim 6, characterized in that said step a) is preceded by a step p): controlling the second lifting driving unit to operate so that the lifting platform drives all the welding units to descend; said step o) is followed by a step q): and controlling the second lifting driving unit to operate so that the lifting platform drives all the welding units to ascend.
Technical Field
The invention relates to the technical field of welding, in particular to a multi-workpiece multi-spot welding device and a multi-workpiece multi-spot welding method.
Background
The target workpiece shown in fig. 1 is composed of 5 workpieces in total, namely, a double-
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides the multi-spot welding device and the method for multiple workpieces, which can automatically clamp and weld and have high production efficiency.
The technical scheme is as follows: in order to achieve the purpose, the multi-workpiece multi-spot welding device comprises a rack, wherein a welding workbench is arranged on the rack, the welding workbench can integrally rotate relative to the rack, and the rotating motion of the welding workbench is driven by a rotating motor;
the rack is also provided with a welding device arranged above the welding workbench and a conveying device arranged below the welding workbench;
a group of automatic clamps are respectively arranged at four corners of the welding workbench, and each automatic clamp comprises a sleeve positioning device and an iron net positioning device;
the welding device comprises four groups of welding assemblies which are arranged corresponding to the four groups of automatic clamps;
the welding assembly comprises a horizontal linear module, a rotary driving unit and a welding unit, the whole horizontal linear module can be driven by the rotary driving unit to rotate relative to the rack, and the rotating shaft of the horizontal linear module is coaxial with the central shaft of the sleeve arranged on the automatic clamp; and the welding gun of the welding unit can be driven by the first lifting driving unit to move up and down relative to the translation unit of the horizontal linear module.
Further, the welding device is integrally installed on a lifting platform, and the lifting platform can be driven by a second lifting driving unit to lift relative to the rack.
Further, the conveying device comprises a conveying belt for receiving the welding finished products.
Furthermore, the automatic clamp comprises a driving block and a linear motion execution unit which drives the driving block to do linear motion, and the middle part of the driving block is hinged with the end part of a telescopic rod of the linear motion execution unit; one end of the driving block is in driving connection with one group of sleeve positioning devices, and the other end of the driving block is in driving connection with two groups of iron net positioning devices;
the two groups of iron net positioning devices are arranged at equal intervals relative to the sleeve positioning devices, and the included angle formed by the clamping points of the two groups of iron net positioning devices relative to the positioning center of the sleeve positioning device is 90 degrees;
the iron net positioning device is provided with two clamping points and can act on the edge positions of the upper layer and the lower layer of the double-layer iron net.
A multi-workpiece multi-spot welding method applied to a control unit of a multi-workpiece multi-spot welding apparatus, the method comprising:
the method comprises the following steps: controlling the automatic clamp to clamp a double-layer iron net and four sleeves which are arranged on the welding workbench;
step two: controlling each welding assembly of the welding device to weld four connection points of the sleeve and the double-layer iron net which are positioned at the corresponding position;
step three: controlling the rotary motor to rotate to enable the welding workbench to rotate for 180 degrees;
step four: controlling the automatic clamp to release the welded workpiece, so that the released workpiece falls onto the conveying device;
step five: and controlling the transportation device to operate to transport the welded workpiece out from the lower part of the welding workbench.
Further, the second step specifically includes:
step a): controlling the horizontal linear module to operate to enable the welding gun to be close to the sleeve, and enabling the end part of the welding gun to be located at the contact position between the upper layer on one side of the double-layer iron net and the sleeve;
step b): controlling the welding unit to perform a welding operation;
step c): controlling the horizontal linear module to operate so that the welding gun is far away from the sleeve;
step d): controlling the first lifting driving unit to operate so that the welding gun descends;
step e): controlling the horizontal linear module to operate to enable the welding gun to be close to the sleeve, and enabling the end part of the welding gun to be located at the contact position between the lower layer on one side of the double-layer iron net and the sleeve;
step f): controlling the welding unit to perform a welding operation;
step g): controlling the horizontal linear module to operate so that the welding gun is far away from the sleeve;
step h): controlling the rotation driving unit to operate so that the horizontal linear module and the welding gun are integrally rotated by a fixed angle;
step i): controlling the horizontal linear module to operate to enable the welding gun to be close to the sleeve, and enabling the end part of the welding gun to be located at the contact position between the lower layer on the other side of the double-layer iron net and the sleeve;
step j): controlling the welding unit to perform a welding operation;
step k): controlling the horizontal linear module to operate so that the welding gun is far away from the sleeve;
step l): controlling the first lifting driving unit to operate so that the welding gun ascends;
step m): controlling the horizontal linear module to operate to enable the welding gun to be close to the sleeve, and enabling the end part of the welding gun to be located at the contact position between the upper layer on the other side of the double-layer iron net and the sleeve;
step n): controlling the welding unit to perform a welding operation;
step o): and controlling the horizontal linear module to operate so that the welding gun is far away from the sleeve.
Further, step a) is preceded by step p): controlling the second lifting driving unit to operate so that the lifting platform drives all the welding units to descend; said step o) is followed by a step q): and controlling the second lifting driving unit to operate so that the lifting platform drives all the welding units to ascend.
Has the advantages that: according to the multi-spot welding device and method for multiple workpieces, the automatic clamp and the welding device are arranged, the PLC control system controls the operation sequence of each execution element according to the time sequence, so that the processes of automatically clamping the double-layer iron net and the four sleeves, welding each connection point of the double-layer iron net and the sleeves and blanking finished products can be realized, and only auxiliary feeding automation degree is needed by manpower, and the production efficiency is high.
Drawings
FIG. 1 is a block diagram of a target workpiece;
FIG. 2 is a block diagram of a multi-spot welding apparatus for multiple workpieces;
FIG. 3 is a block diagram of a welded assembly;
FIG. 4 is a combined structure view of a welding table and an automatic jig;
FIG. 5 is a view showing the structure of the upper part of the automatic clamp in an opened state on a welding table;
FIG. 6 is a view of the lower portion of the automatic clamp in the welding station;
FIG. 7 is a structural view of a welding table part provided with a double-layer iron net and a sleeve;
FIG. 8 is a view showing the structure of the portion of the automatic clamp in a clamped state above the welding table;
FIG. 9 is a structural view of the iron net positioning device;
fig. 10 is a cross-sectional view of the automatic clamp.
In the figure: 01-double layer iron net; 02-a sleeve; 1-a welding bench; 2-clamping; 21-a drive block; 22-a linear motion execution unit; 221-a telescopic rod; 23-a sleeve positioning device; 231-a positioning seat; 232-centering block; 232-1-extrusion of inclined planes; 233-pull rod; 234-taper sleeve; 235-a first spring; 236-a second spring; 237-radial briquetting; 237-1-inclined plane; 238-push link; 24-a wire mesh positioning device; 241-a first lower layer positioning block; 242-a second lower layer locating block; 243-upper laminate block; 244-a fixed link; 245-a first movable link; 246-fixed link; 247-a drive link; 248-a transition link; 25-a resilient element; 26-a translation seat body; 27-a guide rod; 28-guide sleeve; 3-auxiliary positioning blocks; 31-a guide ramp; 4-a rotary electric machine; 5-welding the assembly; 51-a horizontal linear module; 511-a translation unit; 52-a rotation drive unit; 53-a welding unit; 531-welding gun; 532-welding the unit body; 54-a first lift drive unit; 6-a transportation device; 61-a conveyor belt; 7-a frame; 81-lifting platform; 82-second elevation drive unit.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The multi-workpiece multi-spot welding device shown in the attached figure 1 comprises a frame 7, wherein a
Through above-mentioned structural layout, four
The
In order to prevent the welding table 1 from interfering with the
The
As shown in fig. 5 and 6, the
Through the structure, through the telescopic motion of the same linear
As shown in fig. 10, the
Through the structure, as the two
Specifically, as shown in fig. 9, the iron
Specifically, a V-shaped positioning groove is formed on the first
Through the structure of the iron
As shown in fig. 10, the
Specifically, a
Two operations of centering and axial positioning of the
In addition, in order to place the double-
The invention also provides a multi-spot welding method of multiple workpieces, which is applied to a control unit of a multi-spot welding device of multiple workpieces, wherein the control unit is preferably a PLC (programmable logic controller), and the method comprises the following steps:
the method comprises the following steps: controlling the
step two: controlling each
step three: controlling the rotary motor 4 to rotate to enable the
step four: controlling the
step five: and controlling the
Through the steps, the processes of automatically clamping the double-layer iron net and four sleeves, welding each connecting point of the double-layer iron net and the sleeves and blanking finished products are realized, higher automation is realized, and the production efficiency is higher.
Further, the second step specifically includes:
step a): controlling the horizontal
step b): controls the
step c): controlling the horizontal
step d): controlling the first
step e): controlling the horizontal
step f): controls the
step g): controlling the horizontal
step h): controlling the
step i): controlling the horizontal
step j): controls the
step k): controlling the horizontal
step l): controlling the first
step m): controlling the horizontal
step n): controls the
step o): the horizontal
Through the steps, the
Further, step a) is preceded by step p): controlling the second
According to the multi-spot welding device and method for multiple workpieces, the automatic clamp and the welding device are arranged, the PLC control system controls the operation sequence of each execution element according to the time sequence, so that the processes of automatically clamping the double-layer iron net and the four sleeves, welding each connection point of the double-layer iron net and the sleeves and blanking finished products can be realized, and only auxiliary feeding automation degree is needed by manpower, and the production efficiency is high.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
- 上一篇:一种医用注射器针头装配设备
- 下一篇:一种双工位自动焊接机