PE tubular product finished product count collection device

文档序号:1681541 发布日期:2020-01-03 浏览:22次 中文

阅读说明:本技术 一种pe管材成品计数收集装置 (PE tubular product finished product count collection device ) 是由 杨正军 江浩 王存友 于 2019-09-03 设计创作,主要内容包括:本发明提供了一种PE管材成品计数收集装置,属于管材生产技术领域,用于解决管材生产过程中需要人为计数和人为搬运的问题。包括底板,底板上固定有支腿,支腿上设置有挡料机构,底板上固定有安装板,安装板上设置有翻料计数机构,底板上设置有收集机构;本PE管材成品计数收集装置具有在翻转的同时实现计数功能,解决了人为计数和搬运的麻烦,进一步提高了劳动的准确性,降低了劳动的强度、挡板的设置便于对管材进行端部对齐,便于仓储存放,翻管架和叉齿槽的设计可以同时满足定尺好或倍尺切割的转运,提高了生产调节的适用性以及伸缩杆配合弹簧使得L形收集架能够在管材自身的重力作用下,实现对管材的堆叠,能够更好的对管材进行收集的优点。(The invention provides a PE pipe finished product counting and collecting device, belongs to the technical field of pipe production, and is used for solving the problems that manual counting and manual carrying are needed in the pipe production process. The material turnover counting mechanism comprises a bottom plate, wherein supporting legs are fixed on the bottom plate, a material blocking mechanism is arranged on the supporting legs, an installation plate is fixed on the bottom plate, a material turnover counting mechanism is arranged on the installation plate, and a collecting mechanism is arranged on the bottom plate; this PE tubular product finished product count collection device has and realizes the tally function in the upset, the trouble of people for count and transport has been solved, the accuracy of work has further been improved, the intensity of work has been reduced, the setting of baffle is convenient for carry out the tip to tubular product and aligns, be convenient for the storage is deposited, the transportation of the good or multiple length cutting of scale can be satisfied simultaneously in the design of pipe turnover rack and fork tooth's socket, the suitability of production regulation and telescopic link cooperation spring make L shape collect the frame can be under the action of gravity of tubular product self have been improved, the realization is piled up tubular product, the advantage of collecting tubular product that can be better.)

1. The utility model provides a PE tubular product finished product count collection device, includes bottom plate (1), its characterized in that, be fixed with landing leg (2) on bottom plate (1), be provided with stock stop on landing leg (2), be fixed with mounting panel (3) on bottom plate (1), be provided with stirring counting mechanism on mounting panel (3), be provided with collection mechanism on bottom plate (1).

2. The PE pipe finished product counting and collecting device as claimed in claim 1, wherein the material turning counting mechanism comprises a rotating roller (4), a pipe turning frame (5), a motor (6), a driving gear (7), a driven gear (8), a transmission chain (9) and a counting disc (10), the rotating roller (4) is fixed on a mounting plate (3), the pipe turning frame (5) is uniformly fixed on the rotating roller (4), the motor (6) is fixed on a bottom plate (1), an output shaft of the motor (6) is horizontally arranged, the driving gear (7) is fixed on an output shaft of the motor (6), the driven gear (8) is fixed at one end of the rotating roller (4), the transmission chain (9) is sleeved on the driving gear (7) and the driven gear (8), and the counting disc (10) is fixed at the other end of the rotating roller (4).

3. The counting and collecting device for the PE pipe finished products according to claim 2, wherein a photoelectric switch (11) is fixed on the mounting plate (3), the photoelectric switch (11) is opposite to the counting disc (10), and the photoelectric switch (11) is electrically connected with the controller.

4. The PE pipe finished product counting and collecting device as recited in claim 2, wherein the material blocking mechanism comprises a V-shaped pipe placing frame (12) and a baffle plate (13), the V-shaped pipe placing frame (12) is fixed on the supporting legs (2), and the baffle plate (13) is fixed at the end part of one side of the V-shaped pipe placing frame (12).

5. A PE pipe finished product counting and collecting device according to claim 4, wherein the V-shaped pipe placing frame (12) is further provided with a pipe overturning groove (14), and the pipe overturning frame (5) can pass through the pipe overturning groove (14).

6. The PE pipe finished product counting and collecting device as claimed in claim 2, wherein the collecting mechanism comprises a telescopic rod (15), an L-shaped collecting rack (16) and a spring (17), one end of the telescopic rod (15) is fixed on the bottom plate (1), the L-shaped collecting rack (16) is fixed at the other end of the telescopic rod (15), the spring (17) is sleeved on the telescopic rod (15), one end of the spring (17) is connected to the bottom plate (1), and the other end of the spring (17) is connected with the L-shaped collecting rack (16).

7. A PE pipe finished product counting and collecting device as claimed in claim 6, wherein the L-shaped collecting rack (16) is obliquely fixed on the telescopic rod (15).

8. The PE pipe finished product counting and collecting device as recited in claim 7, wherein a pipe collecting groove (18) is formed in one side of the L-shaped collecting rack (16), the pipe overturning rack (5) can pass through the pipe collecting groove (18), and a fork tooth groove (19) is formed in the other side of the L-shaped collecting rack (16).

Technical Field

The invention belongs to the technical field of pipe production, and relates to a counting and collecting device, in particular to a PE pipe finished product counting and collecting device.

Background

PE, Polyethylene (acronym for Polyethylene of purified temperature resistance), generally used for water supply pipes at temperatures lower than 40 ℃, cannot be used for hot water supply pipes, is a thermoplastic resin with high crystallinity and non-polarity, and HDPE in its raw state has a milky white appearance and a certain translucency in a slightly thin section, and has excellent resistance to most domestic and industrial chemicals, which are chemically corroded by certain kinds of chemicals, such as corrosive oxidants (concentrated nitric acid), aromatic hydrocarbons (xylene) and halogenated hydrocarbons (carbon tetrachloride).

However, in the existing pipe production process, the pipe needs to be cut according to the requirements of different production requirements for scaling or multiple scales, the cut pipe needs to be manually counted, and the pipe needs to be carried by manually matching with a forklift.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides a PE pipe finished product counting and collecting device, which aims to solve the technical problems that: how to realize the collection of the PE pipes and complete the counting at the same time.

The purpose of the invention can be realized by the following technical scheme:

the utility model provides a PE tubular product finished product count collection device, includes the bottom plate, be fixed with the landing leg on the bottom plate, be provided with stock stop on the landing leg, be fixed with the mounting panel on the bottom plate, be provided with stirring counting mechanism on the mounting panel, be provided with collection mechanism on the bottom plate.

The working principle of the invention is as follows: the PE pipe cut well according to the fixed length or the multiple length is conveyed to the position of the material blocking mechanism, the PE pipe aligned with the upper end of the material blocking mechanism is overturned to the collecting mechanism from the material blocking mechanism by the overturning counting mechanism, and the counting function is realized while overturning.

The stirring counting mechanism comprises a rotating roller, a stirring pipe frame, a motor, a driving gear, a driven gear, a transmission chain and a counting disc, the rotating roller is fixed on the mounting plate, the stirring pipe frame is uniformly fixed on the rotating roller, the motor is fixed on the bottom plate, the output shaft of the motor is horizontally arranged, the driving gear is fixed on the output shaft of the motor, the driven gear is fixed at the end part of one end of the rotating roller, the transmission chain is sleeved on the driving gear and the driven gear, and the counting disc is fixed at the end part of the other end of the rotating roller.

Structure more than adopting, accessible motor drive driving gear is rotatory, and the driving gear passes through the driving chain and links to each other with driven gear, drives the live-rollers rotation, turns over the pipe support and shifts PE tubular product to next process from former process.

And a photoelectric switch is fixed on the mounting plate, is opposite to the counting disc and is electrically connected with the controller.

Structure more than adopting, accessible counting disc and photoelectric switch cooperation are counted under the drive of live-rollers, according to the length of cutting, conveniently carry out the management and control to production quantity.

The material blocking mechanism comprises a V-shaped pipe placing frame and a baffle, the V-shaped pipe placing frame is fixed on the supporting legs, and the baffle is fixed at the end part of one side of the V-shaped pipe placing frame.

Structure more than adopting, accessible V-arrangement puts the pipe support and collects the tubular product after scale or the multiple length cutting, carries out the terminal surface by the baffle simultaneously to the tubular product after the cutting and aligns, makes things convenient for follow-up collection processing.

The V-shaped pipe placing frame is further provided with a pipe turning groove, and the pipe turning frame can pass through the pipe turning groove.

By adopting the structure, the PE pipe on the V-shaped pipe rack can be transferred to the next procedure by the pipe turnover rack.

Collect the mechanism and include that telescopic link, L shape collect frame and spring, the one end of telescopic link is fixed on the bottom plate, and the other end at the telescopic link is fixed to L shape collection frame, and the spring housing is established on the telescopic link, and the one end of spring is connected on the bottom plate, and the other end and the L shape of spring are collected the frame and are connected.

Structure more than adopting can realize that L shape is collected the frame and is collected PE tubular product, simultaneously through telescopic link and spring cooperation, relies on the gravity decline of PE tubular product at the in-process of collecting, realizes that the successive layer stacks.

The L-shaped collecting frame is obliquely fixed on the telescopic rod.

By adopting the structure, the PE pipe can be collected and limited more conveniently by the L-shaped collecting frame.

A pipe collecting groove is formed in one side of the L-shaped collecting frame, the pipe overturning frame can pass through the pipe collecting groove, and a fork tooth groove is formed in the other side of the L-shaped collecting frame.

By adopting the structure, the PE pipe can be placed on the L-shaped collecting frame by the pipe turnover frame, and the PE pipe is conveniently collected and stored in a storage yard by the forklift from the fork tooth grooves.

Compared with the prior art, this PE tubular product finished product count collection device has following advantage:

1. according to the PE tubular product that scale or multiple length cutting are good, carry to stock stop department, the PE tubular product that upset counting mechanism aligns stock stop upper end overturns to collecting the mechanism on from the stock stop, realizes the tally function in the upset, has solved the trouble of artificial count and transport, has further improved the accuracy of work, has reduced the intensity of labour.

2. The setting of baffle is convenient for carry out the tip to tubular product and aligns, and the storage of being convenient for is deposited.

3. The design of pipe turnover frame and fork tooth's socket can satisfy the good or transfer of multiple length cutting of scale simultaneously, has improved the suitability that production was adjusted.

4. The telescopic link cooperation spring makes L shape collect the frame and can realize piling up tubular product under the action of gravity of tubular product self, can be better collect tubular product.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic view of the turnover counting mechanism of the present invention;

FIG. 4 is a schematic view of the construction of the counting disc according to the invention;

in the figure: the automatic pipe-turning device comprises a base plate 1, supporting legs 2, a mounting plate 3, a rotating roller 4, a pipe-turning frame 5, a motor 6, a driving gear 7, a driven gear 8, a transmission chain 9, a counting disc 10, a photoelectric switch 11, a V-shaped pipe-placing frame 12, a baffle 13, a pipe-turning groove 14, a telescopic rod 15, an L-shaped collecting frame 16, a spring 17, a pipe-collecting groove 18 and a forked tooth groove 19.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.

In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Referring to fig. 1-X, the present embodiment provides a PE pipe finished product counting and collecting device, which includes a bottom plate 1, a supporting leg 2 is fixed on the bottom plate 1, a material blocking mechanism is arranged on the supporting leg 2, an installation plate 3 is fixed on the bottom plate 1, a material turning and counting mechanism is arranged on the installation plate 3, and a collecting mechanism is arranged on the bottom plate 1, in the present embodiment, the supporting leg 2 and the installation plate 3 are fixed on the bottom plate 1 by welding; the PE pipe cut well according to the fixed length or the multiple length is conveyed to the position of the material blocking mechanism, the PE pipe aligned with the upper end of the material blocking mechanism is overturned to the collecting mechanism from the material blocking mechanism by the overturning counting mechanism, and the counting function is realized while overturning.

The material turning counting mechanism comprises a rotating roller 4, a tube turning frame 5, a motor 6, a driving gear 7, a driven gear 8, a transmission chain 9 and a counting disc 10, wherein the rotating roller 4 is fixed on a mounting plate 3, in the embodiment, two ends of the rotating roller 4 are fixed on the mounting plate 3 through bearings, the tube turning frame 5 is uniformly fixed on the rotating roller 4, in the embodiment, the tube turning frame 5 is uniformly distributed on the rotating roller 4 in a welding mode, the motor 6 is fixed on a bottom plate 1, an output shaft of the motor 6 is horizontally arranged, in the embodiment, the motor 6 is fixed on the bottom plate 1 through bolts, the driving gear 7 is fixed on the output shaft of the motor 6, the driven gear 8 is fixed at the end part of one end of the rotating roller 4, the transmission chain 9 is sleeved on the driving gear 7 and the driven gear 8, the counting disc 10 is fixed at the end part of, the driving gear 7 is connected with the driven gear 8 through a transmission chain 9 to drive the rotating roller 4 to rotate, and the pipe overturning frame 5 transfers the PE pipe from the previous process to the next process.

Be fixed with photoelectric switch 11 on the mounting panel 1, in this embodiment, photoelectric switch 11 passes through the bolt fastening on mounting panel 3, and photoelectric switch 11 is relative with count dish 10, and photoelectric switch 11 and controller electric connection, and count dish 10 counts with the cooperation of photoelectric switch 11 under the drive of live-rollers 4, according to the length of cutting, conveniently carries out the management and control to production quantity.

The stock stop includes that the pipe frame 12 and baffle 13 are put to the V-arrangement, the pipe frame 12 is put to the V-arrangement and is fixed on landing leg 2, in this embodiment, the pipe frame 12 is put to the V-arrangement is fixed on landing leg 2 through the welded mode, baffle 13 is fixed the tip of putting pipe frame 12 one side in the V-arrangement, in this embodiment, baffle 13 is fixed the tip of putting pipe frame 12 one side in the V-arrangement through the welded mode, the pipe after the pipe frame 12 is put to the V-arrangement is collected scale or multiple length cutting, carry out the terminal surface by baffle 13 to the pipe after the cutting simultaneously and align, make things convenient for follow-up collection processing.

The V-shaped pipe placing frame 12 is further provided with a pipe turning groove 14, the pipe turning frame 5 can transfer the PE pipes on the V-shaped pipe placing frame 12 to the next working procedure through the pipe turning groove 14, and the pipe turning frame 5.

Collect the mechanism and include telescopic link 15, frame 16 and spring 17 are collected to L shape, the one end of telescopic link 15 is fixed on bottom plate 1, in this embodiment, telescopic link 15 passes through the bolt fastening on bottom plate 1, the other end at telescopic link 15 is fixed to L shape collection frame 16, in this embodiment, frame 16 is collected through the bolt fastening on telescopic link 15 to L shape, spring 17 cover is established on telescopic link 15, and spring 17's one end is connected on bottom plate 1, spring 17's the other end is collected with L shape and is put up 16 and be connected, L shape is collected frame 16 and is collected PE tubular product, simultaneously through telescopic link 15 and spring 17 cooperation, the gravity that relies on PE tubular product descends at the in-process of collecting, realize the successive layer and stack.

The L-shaped collecting rack 16 is obliquely fixed on the telescopic rod 15, so that the PE pipes can be conveniently collected by the L-shaped collecting rack 16.

A pipe collecting groove 18 is formed in one side of the L-shaped collecting frame 16, the pipe overturning frame 5 can pass through the pipe collecting groove 18, a fork tooth groove 19 is formed in the other side of the L-shaped collecting frame 16, the PE pipe is placed on the L-shaped collecting frame 16 through the pipe overturning frame 5, and a forklift can conveniently store PE pipe forks to a storage yard from the fork tooth groove 19 after collection is completed.

The working principle of the invention is as follows:

PE pipes are conveyed to a material blocking mechanism after being cut to a fixed length or multiple lengths, the end parts of the PE pipes are aligned by a baffle plate, a motor 6 in a material turning counting mechanism rotates, a driving gear 7 pulls a transmission chain 9 to drive a driven gear 8 to rotate, a rotating roller 4 drives a pipe turning frame 5 to penetrate through a pipe turning groove 14 on a V-shaped pipe placing frame 12, the PE pipes are turned up from the V-shaped pipe placing frame 12 to an L-shaped collecting frame 16 in a collecting mechanism, simultaneously, when the rotating roller 4 rotates, a counting disc 10 is matched with a photoelectric switch 11 to count the turned PE pipes, when the PE pipes are turned over to the L-shaped collecting frame 16, the PE pipes are drawn close along the inclined direction of the L-shaped collecting frame 16, under the action of the self gravity of the PE pipes, a telescopic rod 15 is matched with the spring 17 to enable the L-shaped collecting frame 16 to compress the spring 17 downwards, the stacking of the PE pipes can be better realized, and the design of the pipe turning frame 5 is convenient for turning over the pipes, the fork tooth grooves 19 are formed, so that the forklift can transfer the pipes with fixed length or multiple length conveniently.

In conclusion, the baffle 13 is used for aligning the end parts of the cut PE pipes, the pipe overturning frame 5 is used for transferring the pipes from the V-shaped pipe placing frame 12 to the L-shaped collecting frame 16, the collecting function is realized, and the counting disc 10 is matched with the photoelectric switch 11 to realize the function of the pipe technology.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

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