Workpiece coating detection machine and detection method

文档序号:1699864 发布日期:2019-12-13 浏览:12次 中文

阅读说明:本技术 一种工件涂层检测机及检测方法 (Workpiece coating detection machine and detection method ) 是由 张辉光 于 2019-09-29 设计创作,主要内容包括:本发明实施例提供了一种工件涂层检测机,所述检测机为分体式结构,包括:控制系统、扫描机构、输送机构和标识机构;控制系统发送指令给扫描机构、输送机构和标识机构,扫描机构、输送机构和标识机构分别与控制系统通信连接;扫描机构用于检测被测工件涂层是否合格;输送机构用于来料检测及配合悬挂式传输机构传输被测工件,使被测工件保持固定姿态以便扫描机构进行检测;所述标识机构用于标记经扫描不合格的被测工件。本发明实施例提供的一种工件涂层检测机实现了对工件喷涂的全自动检测,提高了检测效率,也避免了人工检测造成误判,也减小了人工劳动强度。本发明还提供了利用一种工件涂层检测机的检测方法,该方法简单易掌握且判断准确。(The embodiment of the invention provides a workpiece coating detector, which is of a split structure and comprises: the device comprises a control system, a scanning mechanism, a conveying mechanism and an identification mechanism; the control system sends an instruction to the scanning mechanism, the conveying mechanism and the identification mechanism, and the scanning mechanism, the conveying mechanism and the identification mechanism are respectively in communication connection with the control system; the scanning mechanism is used for detecting whether the coating of the workpiece to be detected is qualified; the conveying mechanism is used for incoming material detection and is matched with the suspension type conveying mechanism to convey a detected workpiece, so that the detected workpiece keeps a fixed posture to facilitate detection of the scanning mechanism; the identification mechanism is used for marking the tested workpiece which is unqualified after scanning. The workpiece coating detection machine provided by the embodiment of the invention realizes full-automatic detection of workpiece spraying, improves the detection efficiency, avoids misjudgment caused by manual detection and reduces the manual labor intensity. The invention also provides a detection method using the workpiece coating detection machine, and the method is simple and easy to master and has accurate judgment.)

1. The utility model provides a work piece coating detects machine which characterized in that, it is split type structure to detect the machine, includes: the device comprises a control system, a scanning mechanism, a conveying mechanism and an identification mechanism;

The control system sends an instruction to the scanning mechanism, the conveying mechanism and the identification mechanism, and the scanning mechanism, the conveying mechanism and the identification mechanism are respectively in communication connection with the control system;

the scanning mechanism is used for detecting whether the coating of the workpiece to be detected is qualified or not, and comprises: the scanning device comprises a horizontal movement assembly, a vertical movement assembly and a scanning module, wherein the horizontal movement assembly is connected with the vertical movement assembly in a sliding mode, the horizontal movement assembly moves up and down along the vertical movement assembly, the scanning module is connected with the horizontal movement assembly in a sliding mode, and the scanning module moves left and right along the horizontal movement assembly;

conveying mechanism is used for the supplied materials to detect and cooperate suspension type transmission device transmission measured work piece, makes measured work piece keep fixed gesture so that scanning mechanism detects, includes: the feeding device comprises a vertical adjusting assembly, a conveying assembly and a feeding detection assembly, wherein the vertical adjusting assembly is connected with the conveying assembly in a sliding mode, the conveying assembly moves up and down along the vertical adjusting assembly, and the feeding detection assembly is fixed on the conveying assembly;

The marking mechanism is used for marking the tested workpiece which is unqualified after being scanned, and comprises: the manipulator assembly is positioned on one side of the mark storage assembly, and the mark storage assembly is used for grabbing the workpiece with the unqualified mark.

2. The inspection machine of claim 1, wherein the horizontal motion assembly comprises: the scanning device comprises a horizontal support plate, a first sliding block, a horizontal guide rail and a first motor, wherein the horizontal guide rail is installed on the horizontal support plate and is in sliding connection with the first sliding block;

the vertical motion assembly includes: vertical support plate, second slider, perpendicular guide rail and second motor, install perpendicular guide rail in the vertical support plate, perpendicular guide rail and second slider sliding connection, the second slider passes through the chain and is connected with the second motor, second motor drive chain drives the second slider and reciprocates along perpendicular guide rail, the second slider is fixed with horizontal support plate.

3. The inspection machine of claim 1, wherein the scanning module comprises: the scanning sensor is fixed on the horizontal movement assembly through the connecting piece.

4. the inspection machine of claim 1, wherein the vertical adjustment assembly comprises: the third guide rail is connected with the third sliding block in a sliding manner, the third sliding block is connected with the third motor through a chain, and the third motor is in driving connection with the third sliding block through the chain to enable the third sliding block to move up and down along the third guide rail;

The transfer assembly includes: the conveying device comprises a bottom plate, a fourth supporting plate, a first conveying belt assembly, a second conveying belt assembly and a fourth motor, wherein the bottom plate and the fourth supporting plate are vertically arranged and fixedly connected through screws, and the fourth supporting plate is connected with a third sliding block;

the first conveying assembly and the second conveying assembly are oppositely arranged above the bottom plate to form a clamping channel, the clamping channel clamps a workpiece to be detected for transmission, the first conveying assembly and the second conveying assembly are respectively connected with a transmission shaft, and the transmission shaft is positioned below the bottom plate and is connected with a fourth motor through a conveying belt and a belt wheel;

the supplied materials detection subassembly includes: the sensor is fixed on the fourth supporting plate through the sensor support.

5. The inspection machine of claim 1, wherein the indicia storage assembly comprises: the device comprises a rack, a turntable mechanism, an identification component and a transmission identification mechanism;

The frame includes: the first table top is provided with a marker outlet;

the carousel mechanism includes: the identification device comprises a marker, an identification cylinder, a rotary disc and a rotary disc motor, wherein the marker is arranged in the identification cylinder, the bottom of the identification cylinder is not closed, the identification cylinder is fixed on an identification cylinder fixing through hole arranged above the rotary disc, the rotary disc is in driving connection with the rotary disc motor, the rotary disc is arranged above the first table top and rotates relative to the fixed disc, and the rotary disc motor is fixed on the second table top;

The transfer identification mechanism includes: the pushing cylinder is arranged below the first table board and connected with the pushing plate, and the pushing plate is located below the marker outlet and pushes the magnet falling from the marker outlet to the manipulator assembly;

the cylinder assembly is positioned at one side of the marker outlet and controls the opening and closing of the marker outlet.

6. the testing machine of claim 1, wherein said identifier is a magnet.

7. the detecting machine according to claim 5, wherein a plurality of identification cylinder fixing through holes are arranged on the turntable, the identification cylinder fixing through holes are axially arranged along the turntable, and the positions of the marker outlets correspond to the rotation paths of the identification cylinder fixing through holes.

8. An inspection method using the workpiece coating inspection machine according to any one of claims 1 to 7, comprising the steps of:

Step 1: preparation work: inputting the length information of the workpiece to be detected through the control system;

step 2: resetting the whole machine: the scanning mechanism reaches a scanning starting position, and the conveying mechanism adjusts the position of the conveying assembly in the vertical direction according to the length information and reaches a conveying position corresponding to the length of the workpiece to be measured;

And step 3: the conveying mechanism is started: a conveying assembly in the conveying mechanism is started, and the incoming material detection assembly enters a detection state;

and 4, step 4: the scanning mechanism is started: when the incoming material detection assembly detects that a workpiece to be detected enters, a detection signal is sent to the control system, the control system sends an instruction to the scanning mechanism to start scanning, and the scanning mechanism starts scanning detection and transmits data to the control system;

And 5: the marking mechanism is started: the control system sends unqualified workpiece information to the identification mechanism, the identification mechanism marks the unqualified workpiece detected by the scanning mechanism, the qualified workpiece is released, and the single piece detection is completed;

step 6: and repeating the steps 3-5.

Technical Field

The invention relates to the technical field of automatic detection of surface treatment of a detected workpiece, in particular to a workpiece coating detection machine and a detection method.

background

Aiming at the detection of paint spraying, oil spraying, powder spraying and the like for the surface adhesive layer of the workpiece to be detected, at present, the method is mainly based on artificial naked eye judgment, whether the spraying is qualified or not is judged by observing the color change of the coating, the standard of the artificial naked eye judgment is difficult to define, the labor intensity of workers is high, and the misjudgment is easily caused. Some coating detection devices use automation equipment, but when the detection range of a large area is large, the problem can be solved only by increasing the stroke of a machine, so that the production and manufacturing cost is increased.

disclosure of Invention

The embodiment of the invention provides a workpiece coating detection machine and a detection method, which are used for overcoming the defects of the prior art.

In order to achieve the purpose, the invention adopts the following technical scheme.

The utility model provides a work piece coating detects machine, it is split type structure to detect the machine, includes: the device comprises a control system, a scanning mechanism, a conveying mechanism and an identification mechanism;

the control system sends an instruction to the scanning mechanism, the conveying mechanism and the identification mechanism, and the scanning mechanism, the conveying mechanism and the identification mechanism are respectively in communication connection with the control system;

The scanning mechanism is used for detecting whether the coating of the workpiece to be detected is qualified or not, and comprises: the scanning device comprises a horizontal movement assembly, a vertical movement assembly and a scanning module, wherein the horizontal movement assembly is connected with the vertical movement assembly in a sliding mode, the horizontal movement assembly moves up and down along the vertical movement assembly, the scanning module is connected with the horizontal movement assembly in a sliding mode, and the scanning module moves left and right along the horizontal movement assembly;

conveying mechanism is used for the supplied materials to detect and cooperate suspension type transmission device transmission measured work piece, makes measured work piece keep fixed gesture so that scanning mechanism detects, includes: the feeding device comprises a vertical adjusting assembly, a conveying assembly and a feeding detection assembly, wherein the vertical adjusting assembly is connected with the conveying assembly in a sliding mode, the conveying assembly moves up and down along the vertical adjusting assembly, and the feeding detection assembly is fixed on the conveying assembly;

The marking mechanism is used for marking the tested workpiece which is unqualified after being scanned, and comprises: the manipulator assembly is positioned on one side of the mark storage assembly, and the mark storage assembly is used for grabbing the workpiece with the unqualified mark.

preferably, the horizontal movement assembly comprises: the scanning device comprises a horizontal support plate, a first sliding block, a horizontal guide rail and a first motor, wherein the horizontal guide rail is installed on the horizontal support plate and is in sliding connection with the first sliding block;

the vertical motion assembly includes: vertical support plate, second slider, perpendicular guide rail and second motor, install perpendicular guide rail in the vertical support plate, perpendicular guide rail and second slider sliding connection, the second slider passes through the chain and is connected with the second motor, second motor drive chain drives the second slider and reciprocates along perpendicular guide rail, the second slider is fixed with horizontal support plate.

preferably, the scanning module includes: the scanning sensor is fixed on the horizontal movement assembly through the connecting piece.

preferably, the vertical adjustment assembly comprises: the third guide rail is connected with the third sliding block in a sliding manner, the third sliding block is connected with the third motor through a chain, and the third motor is in driving connection with the third sliding block through the chain to enable the third sliding block to move up and down along the third guide rail;

The transfer assembly includes: the conveying device comprises a bottom plate, a fourth supporting plate, a first conveying belt assembly, a second conveying belt assembly and a fourth motor, wherein the bottom plate and the fourth supporting plate are vertically arranged and fixedly connected through screws, and the fourth supporting plate is connected with a third sliding block;

The first conveying assembly and the second conveying assembly are oppositely arranged above the bottom plate to form a clamping channel, the clamping channel clamps a workpiece to be detected for transmission, the first conveying assembly and the second conveying assembly are respectively connected with a transmission shaft, and the transmission shaft is positioned below the bottom plate and is connected with a fourth motor through a conveying belt and a belt wheel;

the supplied materials detection subassembly includes: the sensor is fixed on the fourth supporting plate through the sensor support.

preferably, the identification storage assembly comprises: the device comprises a rack, a turntable mechanism, an identification component and a transmission identification mechanism;

The frame includes: the first table top is provided with a marker outlet;

The carousel mechanism includes: the identification device comprises a marker, an identification cylinder, a rotary disc and a rotary disc motor, wherein the marker is arranged in the identification cylinder, the bottom of the identification cylinder is not closed, the identification cylinder is fixed on an identification cylinder fixing through hole arranged above the rotary disc, the rotary disc is in driving connection with the rotary disc motor, the rotary disc is arranged above the first table top and rotates relative to the fixed disc, and the rotary disc motor is fixed on the second table top;

the transfer identification mechanism includes: the pushing cylinder is arranged below the first table board and connected with the pushing plate, and the pushing plate is located below the marker outlet and pushes the magnet falling from the marker outlet to the manipulator assembly;

The cylinder assembly is positioned at one side of the marker outlet and controls the opening and closing of the marker outlet.

preferably, the identifier is a magnet.

preferably, a plurality of identification cylinder fixing through holes are formed in the rotary disc, the identification cylinder fixing through holes are axially arranged along the rotary disc, and the positions of the marker outlets correspond to the rotation paths of the identification cylinder fixing through holes.

An inspection method using the workpiece coating inspection machine, comprising the steps of:

step 1: preparation work: inputting the length information of the workpiece to be detected through the control system;

Step 2: resetting the whole machine: the scanning mechanism reaches a scanning starting position, and the conveying mechanism adjusts the position of the conveying assembly in the vertical direction according to the length information and reaches a conveying position corresponding to the length of the workpiece to be measured;

And step 3: the conveying mechanism is started: a conveying assembly in the conveying mechanism is started, and the incoming material detection assembly enters a detection state;

And 4, step 4: the scanning mechanism is started: when the incoming material detection assembly detects that a workpiece to be detected enters, a detection signal is sent to the control system, the control system sends an instruction to the scanning mechanism to start scanning, and the scanning mechanism starts scanning detection and transmits data to the control system;

And 5: the marking mechanism is started: the control system sends unqualified workpiece information to the identification mechanism, the identification mechanism marks the unqualified workpiece detected by the scanning mechanism, the qualified workpiece is released, and the single piece detection is completed;

Step 6: and repeating the steps 3-5.

according to the technical scheme provided by the embodiment of the invention, the workpiece coating detection machine provided by the embodiment of the invention realizes full-automatic detection of the workpiece coating through the automatic scanning mechanism, is matched with the conveying mechanism and the identification mechanism, enables the workpiece to be stably conveyed, judges whether the spraying of the workpiece is qualified or not based on the scanning mechanism, and adds the identification to the unqualified workpiece, so that the subsequent process identification is facilitated. Meanwhile, the phenomenon that the standard is difficult to define and the labor intensity of workers is high when the judgment is carried out by the workers through naked eyes is avoided, and the misjudgment is easily caused. The invention also provides a detection method using the workpiece coating detection machine, and the method is simple and easy to master and has accurate judgment.

Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

drawings

in order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a workpiece coating inspection machine according to an embodiment of the present invention;

Fig. 2 is a schematic structural diagram of a scanning mechanism according to an embodiment of the present invention;

Fig. 3 is a schematic structural diagram of a horizontal movement component of a scanning mechanism according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a conveying mechanism according to an embodiment of the present invention;

FIG. 5 is a schematic structural diagram of a transfer assembly of a conveying mechanism according to an embodiment of the present invention;

Fig. 6 is a schematic structural diagram of an incoming material detection assembly of a conveying mechanism according to an embodiment of the present invention;

FIG. 7 is a schematic structural diagram of an identification mechanism according to an embodiment of the present invention;

fig. 8 is a schematic view of a detection flow of the workpiece coating detection machine according to an embodiment of the present invention.

reference numerals:

1. a scanning mechanism;

11. a horizontal motion assembly; 111. a horizontal support plate; 112. a first slider; 113. a horizontal guide rail; 114. a first motor; 115. a chain;

12. a vertical motion assembly: 121. a vertical support plate; 122. a second slider; 123. a vertical guide rail; 124. a second motor; 125. a chain;

13. a scanning module;

2. A conveying mechanism;

21. A vertical adjustment assembly; 211. a third support plate; 212. a third guide rail; 213. a third motor; 214. a chain;

22. a transfer assembly;

221. A base plate; 222. a fourth support plate;

223. a first transfer assembly; 2231. a first conveyor belt; 2232. a first drive pulley; 2233. a first driven wheel; 2234. a first drive shaft; 2235. a first guide wheel; 2236. a guide wheel bracket;

224. a second transfer assembly; 2241. a second conveyor belt; 2242. a second transmission wheel; 2243. a second driven wheel; 2244. a second drive shaft; 2245. a second guide wheel;

225. a fourth motor; 226. a drive shaft; 227. a conveyor belt;

23. An incoming material detection assembly; 231. a sensor; 232. a sensor holder;

3. an identification mechanism;

31. Identifying a storage assembly;

311. a first table top; 312. a second table top; 313. a marking cartridge; 314. a turntable; 315. a turntable motor; 316. a push cylinder; 317. a push plate; 318. a cylinder assembly;

32. a manipulator assembly;

321. A motor support plate; 322. a manipulator module; 323. a manipulator support column; 324. a motor; 325. a cylinder assembly;

4. Suspending a chain type conveying support;

5. and (5) the workpiece to be tested.

Detailed Description

reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

As used herein, the singular forms "a", "an", "the" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may also be present. Further, "connected" or "coupled" as used herein may include wirelessly connected or coupled. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

for the convenience of understanding the embodiments of the present invention, the following description will be further explained by taking several specific embodiments as examples in conjunction with the drawings, and the embodiments are not to be construed as limiting the embodiments of the present invention.

the embodiment of the invention is a workpiece coating detector which can automatically identify whether the workpiece coating is completely and effectively sprayed, automatically transmit and mark the detected unqualified workpiece, as shown in figure 1, and comprises: the device comprises a control system, a scanning mechanism 1, a conveying mechanism 2 and an identification mechanism 3;

the control system sends an instruction to the scanning mechanism 1, the conveying mechanism 2 and the identification mechanism 3, and the scanning mechanism 1, the conveying mechanism 2 and the identification mechanism 3 are respectively connected with the control system.

as shown in fig. 2, the scanning mechanism 1 includes: the scanning device comprises a horizontal movement assembly 11, a vertical movement assembly 12 and a scanning module 13, wherein the horizontal movement assembly 11 is connected with the vertical movement assembly 12 in a sliding mode, the horizontal movement assembly 11 moves up and down along the vertical movement assembly 12, the scanning module 13 is connected with the horizontal movement assembly 11 in a sliding mode, and the scanning module 13 moves left and right along the horizontal movement assembly 11.

the structure of the horizontal motion assembly shown in fig. 3 is schematically illustrated, and comprises: a horizontal support plate 111, a first slider 112, a horizontal guide rail 113, and a first motor 114. The horizontal support plate 111 is provided with a horizontal guide rail 113, the horizontal guide rail 113 is in sliding connection with the first sliding block 112, the first motor 114 is in driving connection with the first sliding block 112 through a chain 115 to enable the first sliding block 112 to move left and right along the horizontal guide rail 113, and the first sliding block 112 is further fixedly provided with a scanning module 13 for detecting whether the coating of the workpiece 5 to be detected is qualified.

the vertical motion assembly 12 includes: the vertical guide rail 123 is installed on the vertical support plate 121, the vertical guide rail 123 is connected with the second slider 122 in a sliding mode, the second slider 122 is fixedly connected with the horizontal support plate 111 through screws, and the second motor 124 is connected with the second slider 122 through a chain 125 in a driving mode to enable the second slider 122 to move up and down along the vertical guide rail 123.

The scanning module 13 includes: the device comprises a scanning sensor and a connecting piece, wherein the scanning sensor is fixed on the first sliding block 112 through the connecting piece, and the scanning sensor judges whether the coating of the workpiece to be detected is completely and effectively sprayed by identifying the color change of the coating on the workpiece (the color of an area which is not effectively sprayed is different from that of other qualified spraying areas).

the conveying mechanism 2 is used for incoming material detection and is matched with the suspension chain type conveying support 4 to convey a detected workpiece, so that the detected workpiece keeps a fixed posture to facilitate detection of the scanning mechanism, and the structural schematic diagram of the conveying mechanism shown in fig. 4 comprises: a vertical adjustment assembly 21, a conveying assembly 22 and a material incoming detection assembly 23. The vertical adjusting assembly 21 is slidably connected with the conveying assembly 22, the conveying assembly 22 moves up and down along the vertical adjusting assembly 21, and the incoming material detecting assembly 23 is fixed on the conveying assembly 22.

The vertical adjustment assembly 21 includes: the third support plate 211 is provided with a third guide rail 212, the third guide rail 212 is connected with the third slider in a sliding manner, and the third motor 213 drives the third slider to move up and down along the third guide rail 212 through a chain 214;

The schematic structural diagram of the conveying assembly shown in fig. 5 includes: the device comprises a bottom plate 221, a fourth supporting plate 222, a first conveying assembly 223, a second conveying assembly 224 and a fourth motor 225, wherein the bottom plate 221 and the fourth supporting plate 222 are vertically arranged and fixedly connected through screws, and the fourth supporting plate 222 is fixedly connected with a third sliding block.

the first conveying assembly 223 and the second conveying assembly 224 are oppositely arranged above the bottom plate 221, forming a clamping channel for clamping the workpiece 5 to be tested to realize conveying. The first transfer assembly 223 includes: a first belt 2231, a first driving wheel 2232, a first driven wheel 2233, and a first driving shaft 2234. A first driving wheel 2232 and a first driven wheel 2233 are fixed above the base plate 221 and connected by a first belt 2231. The first driving wheel 2232 is connected to the driving shaft 226 located below the bottom plate 221 through a first driving shaft 2234. The second transfer assembly 224 includes: second conveyor 2241, second drive wheel 2242, second driven wheel 2243, and second drive shaft 2244. A second driving wheel 2242 and a second driven wheel 2243 are fixed above the base plate 221, and are connected by a second belt 2241. The second transmission wheel 2242 is connected to the transmission shaft 226 located below the base plate 221 through a second transmission shaft 2244. The first and second transmission shafts 2234 and 2244 are respectively geared with the transmission shaft 226.

Second driving wheel 2242 and second driven wheel 2243 are provided opposite to first driving wheel 2232 and first driven wheel 2233, respectively, so that first belt 2231 and second belt 2241 form a nip passage. Fourth motor 225 is connected with first drive wheel 2232 through drive belt 227, and fourth motor 225 drives first drive wheel 2232 and first transmission shaft 2234 and rotates thereby make first drive belt 2231 and transmission shaft 226 rotate, and transmission shaft 226 drives second transmission shaft 2244 and rotates and make second drive wheel 2241 drive second conveyer belt 2241 and second from driving wheel 2243 and rotate to make first conveyer belt 2231 and second conveyer belt 2241 synchronous transmission.

The distance between the clamping channels formed by the first conveyor belt 2231 and the second conveyor belt 2241 can adjust the clamping degree of the conveyor belts according to the thickness of the workpiece 5 to be measured, so as to ensure the stable conveying of the workpiece. The first conveying assembly 223 further includes two first guide wheels 2235, the first guide wheels 2235 are disposed inside and in contact with the first conveyor belt 2231, the two first guide wheels 2235 are further disposed between the first conveyor wheel 2232 and the first driven wheel 2234, and the two first guide wheels 2235 are respectively fixed to the fourth supporting plate 222 through guide wheel brackets 2236. Second conveyor assembly 224 also includes two second guide wheels 2245 disposed opposite first guide wheels 2235, second guide wheels 2245 being positioned inboard of and in contact with second conveyor belt 2241. Two second leading wheels 2245 and bottom plate 221 sliding connection, bottom plate 221 are provided with the spout that runs through the bottom plate, and second leading wheel 2245 passes through screw nut and is connected with the spout, loosens the position that nut adjustment second leading wheel 2245 is relative first leading wheel 2235, adjusts the relative distance of first conveyer belt 2231 and second conveyer belt 2241 to the realization carries out the centre gripping to the work piece of different thickness.

the incoming material detection assembly shown in fig. 6 includes: the sensor 231 is fixed on the fourth supporting plate 222 through the sensor support 232 and used for material detection, and when a detected workpiece detected by the sensor transmits a signal to the control system, the control system instructs the scanning mechanism to scan.

The marking mechanism 3 is used for marking the tested workpiece which is not qualified by scanning, and as shown in fig. 7, the marking mechanism comprises: an indicia storage assembly 31 and a robot assembly 32, the robot assembly 32 being disposed on one side of the indicia storage assembly 32.

The identification storage assembly 31 includes: frame, carousel mechanism, sign subassembly and conveying sign mechanism.

the frame includes: the first table 311 and the second table 312 which is arranged below the first table and is fixedly connected with the first table through a connecting column, and the first table is provided with a marker outlet.

Carousel mechanism includes: the marker comprises a marker, a marker cylinder 313, a rotary disk 314 and a rotary disk motor 315, wherein the marker is arranged in the marker cylinder 313, and the bottom of the marker cylinder 313 is not closed. The turntable 314 is a circular plate, is sleeved above the first table 311 and is in driving connection with the turntable motor 315, and rotates relative to the first table 311, and the turntable motor 315 is fixed on the second table 312. A plurality of mark cylinder fixing through holes are arranged along the circumferential direction of the rotating disc 314, and the mark cylinder 313 is inserted into the through holes for fixing, wherein the mark adopts a magnet in the embodiment of the invention.

The transmission identification mechanism comprises: the pushing cylinder 316, the pushing plate 317 and the cylinder assembly 318, the pushing cylinder 316 is arranged below the first table 311 and connected with the pushing plate 317, the pushing plate 317 is positioned below the marker outlet, and the magnet falling from the marker outlet is pushed to the manipulator assembly 31; the cylinder assembly 318 is positioned at one side of the marker outlet, controls the opening and closing of the marker outlet, and retracts to make the marker outlet when the magnet is required to fall down; if the magnet is not needed to fall down, the air cylinder assembly extends out to block the marker outlet to prevent the marker from falling down.

the manipulator assembly 32 is disposed on one side of the sign storage assembly 31, and mainly includes: the automatic marker grabbing device comprises a motor supporting plate 321, a manipulator module 322, a manipulator supporting column 323, a motor 324 and a cylinder assembly 325, wherein the manipulator module is located at a corresponding position above the pushing plate 317, the manipulator supporting column 323 is fixedly connected with the motor supporting plate 321, the motor 324 is fixed on the motor supporting plate 321, the cylinder assembly 325 is fixed on the manipulator module 322 and is connected with the motor 324, and the marker is horizontally placed on an unqualified workpiece after being vertically grabbed along with the movement of the manipulator module 322. Specifically, when the motor rotates forwards, the manipulator module moves for a fixed distance along the horizontal direction, then the manipulator module is converted into a rotating motion to the vertical direction, and then the manipulator module moves for a fixed distance in the vertical direction; when the motor rotates reversely, the action is opposite to that of the forward rotation, namely, the vertical motion is converted into the horizontal motion. The cylinder assembly and the motor supporting plate are purchased from the market for standard components, manipulator modules and the like, and the structure and the connection mode of the manipulator assembly belong to the common general knowledge in the field and are not required to be complained.

A detection flow of a workpiece coating detector is shown in fig. 8, and the specific detection method is as follows:

step 1: preparation work: inputting the length information of the workpiece to be detected through a control system;

Step 2: resetting the whole machine: the scanning mechanism reaches a scanning starting position, and the conveying mechanism adjusts the position of the conveying assembly in the vertical direction according to the length information and reaches a conveying position corresponding to the length of the workpiece to be measured;

And step 3: the conveying mechanism is started: starting a conveying assembly in the conveying mechanism, and enabling an incoming material detection assembly to enter a detection state;

and 4, step 4: the scanning mechanism is started: when the incoming material detection assembly detects that a workpiece to be detected enters, a detection signal is sent to the control system, the control system sends an instruction to the scanning mechanism to start scanning, and the scanning mechanism starts scanning detection and transmits data to the control system;

And 5: the marking mechanism is started: the control system sends unqualified workpiece information to the identification mechanism, the identification mechanism marks the unqualified workpiece detected by the scanning mechanism, the qualified workpiece is released, and single piece detection is completed;

step 6: and repeating the steps 3-5.

It should be understood by those skilled in the art that the above-described structures of the conveying assembly and the storage assembly are merely examples, and other structures of the conveying assembly and the storage assembly, which are present or may be present in the future, may be applied to the embodiments of the present invention, and are included in the scope of the present invention and are incorporated herein by reference.

it will be understood by those skilled in the art that the use of a magnet as the above-described marker is merely exemplary and that other marker materials, now known or later developed, that may be suitable for use in embodiments of the present invention are also encompassed within the scope of the present invention and are hereby incorporated by reference.

it will be appreciated by those skilled in the art that the number of scanning mechanisms shown in fig. 1 for simplicity only may be less than that in an actual network, but such omissions are clearly premised on a clear and complete disclosure of embodiments of the invention that will not be affected.

In summary, the embodiment of the invention provides a workpiece coating detection machine, which realizes full-automatic scanning, conveying and marking of workpiece coatings, standardizes the detection standards of coatings, improves the detection efficiency, greatly reduces the labor intensity and cost of manpower, and avoids manual misjudgment by adopting a split design and controlling a scanning mechanism, a conveying mechanism and a marking mechanism by a control system. Meanwhile, when the coating area of a workpiece to be detected is large, the multi-stage detection modules can be used for being assembled to cover the required detection area, so that the production and manufacturing cost of the detection equipment is reduced.

Those of ordinary skill in the art will understand that: the figures are merely schematic representations of one embodiment, and the blocks or flow diagrams in the figures are not necessarily required to practice the present invention.

from the above description of the embodiments, it is clear to those skilled in the art that the present invention can be implemented by software plus necessary general hardware platform. Based on such understanding, the technical solutions of the present invention may be embodied in the form of a software product, which may be stored in a storage medium, such as ROM/RAM, magnetic disk, optical disk, etc., and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the method according to the embodiments or some parts of the embodiments.

the embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for apparatus or system embodiments, since they are substantially similar to method embodiments, they are described in relative terms, as long as they are described in partial descriptions of method embodiments. The above-described embodiments of the apparatus and system are merely illustrative, and the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.

the above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

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