阅读说明：本技术 一种零件排料装置 (Part discharge device ) 是由 肖曙红 赵学炜 于 2019-08-23 设计创作，主要内容包括：本发明涉及一种零件排料装置,包括支撑架以及设置在所述支撑架上的模板推入机构、用于放置待排布棒料的金属模板的第一模板支架、用于放置已排料的金属模板的第二模板支架、移动机构、排料机构和顶紧机构；所述模板推入机构设置在所述移动机构的侧面,所述第一模板支架设置在所述模板推入机构与所述移动机构之间,所述第二模板支架设置在所述移动机构的另一侧面且与所述第一模板支架相对,所述排料机构设置在所述移动机构的上方,所述顶紧机构设置在所述排料机构的上方。本发明的零件排料装置自动化程度高,人工操作的步骤少,从而加快了排料的速度,提高了工作效率,而且精准度高以及可靠性高。(The invention relates to a part discharging device which comprises a support frame, a template pushing mechanism, a first template support, a second template support, a moving mechanism, a discharging mechanism and a jacking mechanism, wherein the template pushing mechanism is arranged on the support frame; template pushing mechanism sets up moving mechanism's side, first template support sets up template pushing mechanism with between the moving mechanism, second template support sets up moving mechanism's another side and with first template support is relative, it sets up to arrange material mechanism moving mechanism's top, the tight mechanism setting in top arrange material mechanism's top. The part discharging device is high in automation degree, and few in manual operation steps, so that the discharging speed is increased, the working efficiency is improved, and the part discharging device is high in accuracy and reliability.)

1. A part discharging device is characterized by comprising a support frame, a template pushing mechanism, a first template support, a second template support, a moving mechanism, a discharging mechanism and a jacking mechanism, wherein the template pushing mechanism is arranged on the support frame; template pushing mechanism sets up moving mechanism's side, first template support sets up template pushing mechanism with between the moving mechanism, second template support sets up moving mechanism's another side and with first template support is relative, it sets up to arrange material mechanism moving mechanism's top, the tight mechanism setting in top arrange material mechanism's top.

2. The part discharging device according to claim 1, wherein a first linear guide rail sliding table for adjusting the longitudinal displacement of the first template support is arranged on the support frame, an eighth linear guide rail sliding table for adjusting the longitudinal displacement of the second template support is further arranged on the support frame, the first linear guide rail sliding table and the eighth linear guide rail sliding table are both provided with lifting supports, the first template support and the second template support are respectively arranged on the corresponding lifting supports, and the template pushing mechanism, the first template support and the second template support are both arranged on the same straight line.

3. The part discharge device according to claim 1, wherein said die plate pushing mechanism comprises a second linear guide sliding table and a push plate; the second linear guide rail sliding table is arranged on the support frame, one end of the push plate is connected to the second linear guide rail sliding table, and the other end of the push plate is in contact with the side face of the metal template of the bar to be arranged.

4. The part discharging device according to claim 1, wherein the moving mechanism comprises a worktable, a baffle plate, a clamping block, a third linear guide rail sliding table, a fourth linear guide rail sliding table for adjusting the displacement of the worktable in the X-axis direction, and a fifth linear guide rail sliding table for adjusting the displacement of the worktable in the Y-axis direction; the fifth linear guide sliding table is arranged on the support frame, the fourth linear guide sliding table is arranged on the fifth linear guide sliding table, the workbench is arranged on the fourth linear guide sliding table, the third linear guide sliding table is arranged below the workbench, the clamping block is arranged at one end of the workbench and connected with the third linear guide sliding table, and the baffle is arranged on the workbench and located at one end opposite to the clamping block.

5. The part discharge device according to claim 1, wherein said discharge mechanism comprises a discharge guide rail, an insertion push plate, and a sixth linear guide rail sliding table for adjusting the longitudinal displacement of said insertion push plate; it is in to arrange the material guide rail setting on the support frame, the side of arranging the material guide rail is provided with and is used for the conveying to wait to arrange the bar entry of material bar, sixth linear guide slip table sets up arrange on the material guide rail and be located and keep away from moving mechanism's one end, it sets up to insert the push pedal arrange the top of material guide rail and with sixth linear guide slip table is connected, it arranges the row that is provided with on the material guide rail and is used for row material and expect logical groove.

6. The part discharging device according to claim 5, wherein the tightening mechanism comprises a seventh linear guide rail sliding table, a support plate, a stud, a slide block and a thimble; the seventh linear guide rail sliding table is arranged on the supporting frame, the supporting plate is connected with the seventh linear guide rail sliding table, the stud is arranged on the supporting plate, the sliding block is movably connected with the stud, the stud is sleeved with a spring used for connecting the sliding block with the supporting plate, the ejector pin is connected with the sliding block, and the height of the bottom of the ejector pin is equal to the height of the bottom of the discharging through groove.

7. the parts discharge apparatus according to claim 6, wherein said ejector pins have a width greater than a width of said discharge channel.

8. The parts discharge apparatus as claimed in claim 5, wherein said discharge channel is disposed vertically to the horizontal plane.

9. the parts discharge device according to claim 5, characterized in that the lower part of the insertion push plate is a bevel, and the thickness of the insertion push plate is equal to the diameter of the bar to be discharged.

10. The part discharge device according to any one of claims 1 to 9, wherein the first linear guide rail slide, the second linear guide rail slide, the third linear guide rail slide, the fourth linear guide rail slide, the fifth linear guide rail slide, the sixth linear guide rail slide, the seventh linear guide rail slide, and the eighth linear guide rail slide are all screw drive mechanisms.

Technical Field

The invention relates to the technical field of feeding and discharging in industrial production, in particular to a part discharging device.

Background

in the industrial production of small tools, small-sized bars are often placed in the grooves to be subjected to the subsequent processes. At present, the general practice of factories is to hire workers to carry out manual discharge, but due to the small size of small-sized bars and grooves, the manual operation is tedious and inefficient. In order to improve the production efficiency, a mechanical device is needed to automatically and efficiently discharge materials.

The existing design scheme includes that a mechanical clamping structure or a sucker is adopted to grab a bar and then the bar is placed in a groove, but the bar is not easy to grab or deflect by the clamping structure or the sucker due to small size. Even if gripping is possible, the gripping structure or suction cup can generally grip only 1 bar at a time, resulting in a lower working efficiency, since the spacing between the different grooves is strictly required. Furthermore, the bar can only be inserted into the groove aligned with the metal template, which puts high demands on the positioning accuracy of the clamping structure or the suction cup.

Disclosure of Invention

In order to solve the problems of inaccurate discharging and low discharging efficiency of the existing small-size bar part during discharging, the invention provides the part discharging device which is high in automation degree and few in manual operation steps, so that the discharging speed is increased, the working efficiency is improved, and the precision and the reliability are high.

In order to solve the technical problems, the invention provides the following technical scheme:

A part discharging device comprises a support frame, a template pushing mechanism arranged on the support frame, a first template support used for placing a metal template of bars to be arranged, a second template support used for placing a discharged metal template, a moving mechanism, a discharging mechanism and a jacking mechanism; template pushing mechanism sets up moving mechanism's side, first template support sets up template pushing mechanism with between the moving mechanism, second template support sets up moving mechanism's another side and with first template support is relative, it sets up to arrange material mechanism moving mechanism's top, the tight mechanism setting in top arrange material mechanism's top.

According to the part discharging device, the empty metal template is placed in the first template support, then the template pushing mechanism is used for pushing the empty metal template into the moving mechanism, then the empty metal template is moved to the discharging mechanism for discharging, and finally the empty metal template is sent to the second template support, so that the whole discharging process is completed.

Further, a first linear guide rail sliding table used for adjusting the longitudinal displacement of the first template support is arranged on the support frame, an eighth linear guide rail sliding table used for adjusting the longitudinal displacement of the second template support is also arranged on the support frame, lifting supports are arranged on the first linear guide rail sliding table and the eighth linear guide rail sliding table respectively, the first template support and the second template support are arranged on the corresponding lifting supports respectively, the template pushing mechanism, the first template support and the second template support are arranged on the same straight line, the position of the metal template can be adjusted by the lifting supports, the template pushing mechanism and the two template supports are arranged on the same straight line, the template pushing mechanism is convenient to push the empty metal template and push the filled metal template, and the use is convenient, the working efficiency is greatly improved.

Further, the template pushing mechanism comprises a second linear guide rail sliding table and a push plate; the second linear guide rail sliding table is arranged on the support frame, one end of the push plate is connected to the second linear guide rail sliding table, the other end of the push plate is in contact with the side face of a metal template of the bar to be arranged, and the support frame is strong in controllability, high in accuracy and more reliable.

Furthermore, the moving mechanism comprises a workbench, a baffle, a clamping block, a third linear guide rail sliding table, a fourth linear guide rail sliding table for adjusting the displacement of the workbench in the X-axis direction, and a fifth linear guide rail sliding table for adjusting the displacement of the workbench in the Y-axis direction; fifth linear guide slip table sets up on the support frame, fourth linear guide slip table sets up on the fifth linear guide slip table, the workstation sets up on the fourth linear guide slip table, third linear guide slip table sets up the below of workstation, press from both sides tight piece setting and be in the one end of workstation and with third linear guide slip table connects, the baffle sets up on the workstation and be located with press from both sides the relative one end of tight piece, can carry out multi-direction removal to metal formwork, utilize the baffle moreover and press from both sides the mutually supporting of tight piece, can firmly fix metal formwork on the workstation, stability is high, has also improved the follow-up precision of arranging the material.

Further, the discharging mechanism comprises a discharging guide rail, an inserting and pushing plate and a sixth linear guide rail sliding table for adjusting the longitudinal displacement of the inserting and pushing plate; the row material guide rail sets up on the support frame, the side of arranging the material guide rail is provided with the bar entry that is used for the conveying to wait to arrange the material bar, sixth linear guide slip table sets up on arranging the material guide rail and be located and keep away from moving mechanism's one end, insert the push pedal setting row material guide rail's top and with sixth linear guide slip table is connected, it leads to the groove to be provided with the row material that is used for arranging the material on arranging the material guide rail, the bar entry is connected with outside material feeding unit, for example conveyer belt or vibration loading attachment etc. and, and insert reciprocating of push pedal can push the bar of bar entry to the other end, when arranging the material and leading to the groove and not being filled up by the bar, the bar that the front was moved can fall into row material and lead to the inslot and fill up until arranging the material guide rail, when the metal form moves row material guide rail, whole process automation degree is high, and the precision is high, guarantees closely neatly to arrange and in time feed supplement between bar and the bar moreover, in addition because a row has a plurality of row material logical grooves on arranging the material guide rail, consequently just can accomplish row's of a row of bar row material, consequently arranges the material efficiency very high.

furthermore, the jacking mechanism comprises a seventh linear guide rail sliding table, a supporting plate, a stud, a sliding block and a thimble; the seventh linear guide rail sliding table is arranged on the support frame, the support plate is connected with the seventh linear guide rail sliding table, the stud is arranged on the support plate, the slider is movably connected with the stud, a spring used for connecting the slider with the support plate is sleeved on the stud, the ejector pin is connected with the slider, the bottom of the ejector pin is equal to the bottom of the through groove for discharging, when a metal template is not arranged below the through groove for discharging, a bar falls to the ground from the through groove for discharging of the material discharging guide rail, the jacking structure is used for preventing the situation, the whole jacking structure can be vertically close to or far away from the material discharging guide rail under the drive of the seventh linear guide rail sliding table, when the jacking structure is gradually close to the material discharging guide rail, the ejector pin at the front end can jack the side face of the lowermost bar in the through groove for discharging the material guide rail, and the setting of spring can provide the tight power in top better, prevents that the bar from dropping better.

Furthermore, the width of the ejector pin is larger than that of the discharging through groove, so that the bar can be effectively prevented from falling.

Furthermore, the discharge through groove is perpendicular to the horizontal plane, so that discharge is more convenient and smoother.

Furthermore, the lower part of the inserting push plate is an inclined plane, the thickness of the inserting push plate is equal to the diameter of the bar to be discharged, and the bar can be guaranteed to move by the distance of one bar radius on the discharging guide rail at each time.

Furthermore, the first linear guide rail sliding table, the second linear guide rail sliding table, the third linear guide rail sliding table, the fourth linear guide rail sliding table, the fifth linear guide rail sliding table, the sixth linear guide rail sliding table, the seventh linear guide rail sliding table and the eighth linear guide rail sliding table are all screw rod transmission mechanisms, so that the adjustment is flexible, and the accuracy is high.

Compared with the prior art, the invention has the following beneficial effects:

1. The automatic feeding device has high automation degree and less manual operation, and can automatically work for feeding materials without manual intervention only by placing an empty metal template into the first template support;

2. The discharging speed is high, the working efficiency is high, the moving track length of the metal template in the whole process is short, particularly when the bars fall into the groove of the metal template, a whole row or row of bars can fall in by one-time alignment, the efficiency is greatly improved compared with the mode that the bars are grabbed one by a mechanical clamping structure or a sucker and then placed in, and meanwhile, the discharging of more than ten metal templates can be continuously carried out without interruption;

3. The reliability is high, and the bar is closely neatly arranged in arranging the material guide rail, only needs metal formwork's groove to aim at row orbital row of material logical groove, and the bar just can accurately fall into the inslot, if adopts mechanical clamping structure or sucking disc to snatch, probably can appear snatching not firmly or the bar deflects and lead to can't be put into the problem in the inslot by the accuracy, has consequently improved the precision of arranging the material greatly.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of a part discharge apparatus according to the present invention;

FIG. 2 is a top view of a parts discharge apparatus of the present invention;

FIG. 3 is a schematic structural diagram of a mold plate pushing mechanism of the part discharging device according to the present invention;

FIG. 4 is a schematic view of a moving mechanism of the parts discharging apparatus of the present invention;

FIG. 5 is a schematic view of a discharging mechanism of the parts discharging apparatus of the present invention;

FIG. 6 is a schematic view of the discharge mechanism of the parts discharge apparatus of the present invention;

FIG. 7 is a schematic structural diagram of a pressing mechanism of the parts discharging device of the present invention;

Fig. 8 is a schematic structural view of the metal template.

In the figure: 1. a support frame; 2. a template pushing mechanism; 3. a first template holder; 4. a second template holder; 5. a moving mechanism; 6. a discharge mechanism; 7. a jacking mechanism; 8. a first linear guide rail sliding table; 9. a second linear guide rail sliding table; 10. a third linear guide rail sliding table; 11. a fourth linear guide rail sliding table; 12. a fifth linear guide rail sliding table; 13. a sixth linear guide rail sliding table; 14. a seventh linear guide rail sliding table; 15. an eighth linear guide rail sliding table; 16. a lifting support; 17. pushing the plate; 18. a work table; 19. a baffle plate; 20. a clamping block; 21. a discharge guide rail; 22. inserting a push plate; 23. a bar inlet; 24. a discharge through groove; 25. a support plate; 26. a stud; 27. a slider; 28. a thimble; 29. a spring; 30. a metal template; 31. and (4) a bar stock.

Detailed Description

the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The embodiment of the invention comprises the following steps: