Non-return claw for tray stacker crane and use method thereof

文档序号:1702223 发布日期:2019-12-13 浏览:28次 中文

阅读说明:本技术 一种托盘码垛机用止逆爪及其使用方法 (Non-return claw for tray stacker crane and use method thereof ) 是由 高秀兰 于 2019-10-09 设计创作,主要内容包括:本发明公开了一种托盘码垛机用止逆爪及其使用方法,该止逆爪具体设计为7字直角形状,包括连接为一体的水平部和竖直部,所述水平部和竖直部的拐角处设置有销轴孔,自重状态下保持所述竖直部垂直向下放置;工作时通过销钉贯穿销轴孔后连接在托盘码垛机的机架上,托盘上时旋转使托盘通过,分离后受自重旋转复位,并通过水平部实现托盘的支撑定位。本发明构思巧妙,结构简单,加工制作容易,安装使用方便快捷,能够快速实现产品的输送和定位转接,在最短的时间内满足功能要求,达到最佳效果。(The invention discloses a non-return claw for a tray stacker crane and a use method thereof, wherein the non-return claw is specifically designed into a 7-shaped right-angled shape and comprises a horizontal part and a vertical part which are connected into a whole, pin shaft holes are arranged at the corners of the horizontal part and the vertical part, and the vertical part is kept to be vertically placed downwards in a self-weight state; the during operation runs through behind the round pin shaft hole through the pin and connects in the frame of tray hacking machine, and the tray is rotatory when going up to make the tray pass through, receives the dead weight after the separation rotatory reset to realize the support location of tray through the horizontal part. The invention has the advantages of ingenious conception, simple structure, easy processing and manufacturing, convenient and quick installation and use, can quickly realize the conveying and positioning switching of products, meets the functional requirements in the shortest time and achieves the best effect.)

1. the utility model provides a tray hacking machine is with contrary claw that ends which characterized in that: the vertical part is specifically designed into a 7-shaped right-angle shape and comprises a horizontal part and a vertical part which are connected into a whole, pin shaft holes (2) are arranged at the corners of the horizontal part and the vertical part, and the vertical part is kept to be vertically placed downwards in a self-weight state; during operation, the pin penetrates through the pin shaft hole (2) and then is connected to the rack of the tray stacker crane.

2. The non-return pawl for a pallet stacker according to claim 1, wherein: the length of the vertical part is not less than 1.62 times of the length of the horizontal part.

3. The non-return pawl for a pallet stacker according to claim 1, wherein: the top surface of horizontal part sets up to horizontal holding surface (1), the corner side of horizontal part sets up to direction inclined plane (3), the horizontal part with outer arris radius angle that vertical portion is connected, the lateral surface of vertical portion sets up to end contrary face (5), set up to second inclined plane (4) between the medial surface of the corner of vertical portion and the bottom horizontal plane, end contrary face (5) with the bottom horizontal plane of vertical portion is perpendicular.

4. The non-return pawl for a pallet stacker according to claim 3, wherein: the included angle between the guide inclined plane (3) and the horizontal supporting surface (1) is set as alpha, and the alpha is specifically designed to be 25-45 degrees.

5. The use method of the non-return claw is characterized in that: method for realising the palletising positioning of the non-return jaws according to any of the claims from 1 to 4, first of all four of said non-return jaws are mounted symmetrically on the frame (6) of a palletiser, with the following specific operating steps:

Step one, stacking trays: the tray (7) is positioned below the non-return claw, and the stacker crane can stack a plurality of trays (7) through the second inclined plane (4);

Step two, lifting the tray: after stacking, a lifting machine on the stacking machine drives a tray (7) to move upwards, two sides of the tray (7) rub the guide inclined planes (3) and drive the non-return claws to rotate clockwise or anticlockwise around the positioning pins in the pin shaft holes (2), when the tray (7) rotates to a position higher than the horizontal plane of the non-return claws, the tray continues to rise, and when the horizontal plane of the non-return claws rotates clockwise or anticlockwise by 45 degrees, the tray is separated from the non-return claws;

thirdly, the tray falls: the non-return claws are reset by self weight after losing external force, at the moment, the lifting machine lifts the tray to descend, the tray is placed on the horizontal supporting planes (1) of the four non-return claws, and the non-return claws support four plane points of the tray (7), so that the lifting and stacking operation of one tray is completed;

And repeating the above operation steps to finish the stacking operation of a plurality of trays.

6. Use of ratchets according to claim 5, characterized in that: after the non-return claw is installed, a gap with the width of L is arranged between the non-return surface (5) and the rack (6), and a support seat (8) for preventing reverse rotation is arranged on the rack.

Technical Field

the invention relates to the technical field of automatic automobile seat conveyor line tray stacker crane equipment, in particular to a non-return claw for a tray stacker crane and a using method of the non-return claw.

Background

In the past automatic automobile seat conveying system, the process requires that an automobile seat is assembled in a special tray to be conveyed for production, an empty tray of the seat after assembly is returned to a logistics vehicle to carry out the next circulation, in order to improve the transport capacity and the efficiency, the process needs to convey the empty tray after stacking, and a next procedure needs to be carried out after the tray is stacked at a set station.

Disclosure of Invention

The invention aims to provide a non-return claw for a pallet stacker, which is simple and convenient in structure, high in efficiency and good in use, and can quickly realize the pallet stacking operation of automobile pallets.

in order to solve the technical problems, the invention adopts the following technical scheme:

The invention relates to a non-return claw for a tray stacker crane, which is specifically designed into a 7-shaped right-angle shape and comprises a horizontal part and a vertical part which are connected into a whole, wherein pin shaft holes are formed at the corners of the horizontal part and the vertical part, and the vertical part is kept to be vertically placed downwards in a self-weight state; during operation, the tray stacker crane penetrates through the pin shaft hole through a pin and then is connected to a rack of the tray stacker crane.

Further, the length of the vertical part is not less than 1.62 times the length of the horizontal part.

Still further, the top surface of the horizontal portion is set to be a horizontal supporting surface, the corner side of the horizontal portion is set to be a guide inclined surface, the horizontal portion is rounded off at an outer edge connected with the vertical portion, the outer side surface of the vertical portion is set to be a non-return surface, a second inclined surface is arranged between the inner side surface of the corner of the vertical portion and the bottom horizontal surface, and the non-return surface is perpendicular to the bottom horizontal surface of the vertical portion.

Still further, the included angle between the guide inclined plane and the horizontal supporting plane is set as alpha, and the alpha is specifically designed to be 25-45 degrees.

a method for using backstop claws is to realize the pallet stacking and positioning by utilizing the backstop claws, firstly, four backstop claws are symmetrically arranged and installed on a rack of a pallet stacker, and the method comprises the following specific operation steps:

step one, stacking trays: the tray is positioned below the non-return claw, and the stacker crane can stack a plurality of trays through the second inclined plane;

step two, lifting the tray: after stacking, a lifting machine on the stacking machine drives a tray to move upwards, two sides of the tray rub the guide inclined planes and drive the non-return claws to rotate clockwise or anticlockwise around the positioning pins in the pin shaft holes, when the tray rotates to a height higher than the horizontal plane height of the non-return claws, the tray continues to rise, and when the horizontal plane of the non-return claws rotates clockwise or anticlockwise by 45 degrees, the tray is separated from the non-return claws;

Thirdly, the tray falls: the non-return claws are reset by self-weight after losing external force, at the moment, the lifting machine lifts the tray to descend, the tray is placed on the horizontal supporting planes of the four non-return claws, and the non-return claws support four plane points of the tray, so that the lifting and stacking operation of one tray is completed;

and repeating the above operation steps to finish the stacking operation of a plurality of trays.

Furthermore, after the non-return claw is installed, a gap with the width of L is formed between the non-return surface and the rack, and a support seat for preventing reverse rotation is arranged on the rack.

Compared with the prior art, the invention has the beneficial technical effects that:

the invention relates to a non-return claw for a tray stacker crane, which has a unique 7-shaped structural design and comprises a horizontal part and a vertical part, wherein the non-return claw is designed in a reasonable proportion, so that the vertical part always keeps a vertically downward state by means of the gravity of the non-return claw under the state of not being subjected to external force after being installed; the tray stacker crane is connected with the tray stacker crane through a pin shaft, when the tray rises, the guide inclined plane of the non-return claw is in contact with the tray and is stressed to rotate, the tray is reversely rotated to restore the original state by self gravity after passing through the tray, the distance between the horizontal parts of the non-return claw opposite to the tray is smaller than the width of the tray, and the non-return claw is just propped against four corners on the bottom surface of the tray, so that the tray is limited to prevent the tray from falling, the supporting seat is designed to play a role in positioning safety, and the rotation direction of the non. The invention has the advantages of ingenious conception, simple structure, easy processing and manufacturing, convenient and quick installation and use, can quickly realize the conveying and positioning switching of products, meets the functional requirements in the shortest time and achieves the best effect.

Drawings

The invention is further illustrated in the following description with reference to the drawings.

FIG. 1 is a front view of a non-return pawl for a pallet loader according to the present invention;

FIG. 2 is a top view of a non-return pawl for the pallet stacker of the present invention;

FIG. 3 is a schematic view of a three-dimensional structure of a non-return claw for the pallet stacker of the present invention;

FIG. 4 is a schematic perspective view of the installation of the pawl according to the present invention;

FIG. 5 is a schematic view of a tray with pawl for jacking and stopping the tray;

FIG. 6 is a schematic view showing a state where tray lifting non-return claws of the present invention are rotated by 45 degrees to disengage;

FIG. 6-1 is an enlarged view of position A of the present invention 6;

FIG. 7 is a pallet completion status of the pallet stacker of the present invention;

description of reference numerals: 1-a horizontal support surface; 2-pin shaft hole; 3-a guide slope; 4-a second bevel; 5-non-return surface; 6-a frame; 7-a tray; 8-supporting seat.

Detailed Description

As shown in fig. 1-3, the backstop claw for the tray stacker crane is specifically designed into a 7-shaped right-angled shape and comprises a horizontal part and a vertical part which are connected into a whole, pin shaft holes 2 are arranged at the corners of the horizontal part and the vertical part, and the vertical part is kept to be vertically placed downwards in a self-weight state; during operation, the pin penetrates through the pin shaft hole 2 and then is connected to the rack of the tray stacker crane.

Specifically, the length of the vertical part is more than or equal to 1.62 times of the length of the horizontal part, so that the vertical part is kept in a vertical downward state all the time without being influenced by external force. The top surface of the horizontal part is provided with a horizontal supporting surface 1 for supporting the tray and limiting the tray to keep the tray stable; the corner side of the horizontal part is provided with a guide inclined plane 3, so that the friction drive when the tray is lifted is convenient to drive the rotation and guide of the non-return claw; the horizontal part and the outer edge fillet that vertical portion is connected, the lateral surface of vertical portion sets up to end contrary face 5, set up to second inclined plane 4 between the medial surface of the corner of vertical portion and the bottom horizontal plane, end contrary face 5 with the bottom horizontal plane of vertical portion is perpendicular. The included angle between the guide inclined plane 3 and the horizontal supporting surface 1 is set to be alpha, the alpha is specifically designed to be 25-45 degrees, and 35 degrees is preferably selected.

as shown in fig. 4-7, a method for using non-return claws to achieve pallet stacking positioning by using the non-return claws, firstly, four non-return claws are symmetrically arranged and mounted on a rack 6 of a pallet stacker, two of the non-return claws are mounted on the left side of the rack, and two of the non-return claws are mounted on the right side of the rack, when the non-return claws are mounted, a gap with a width of L is arranged between a non-return surface 5 and the inner side surface of the rack 6, and a support seat 8 for preventing reverse rotation is arranged on the rack, and the support seat 8 can be designed to be round or square and is positioned in the gap between the non-return surface 5 and the rack 6 to position the rotation direction of the non-return. Specifically, the size of the width L is related to the size of the non-return claw, the specific specification of the non-return claw is determined by the tray to be stacked, and the non-return claw not only can rotate and stack the tray and support the tray, but also can reset by dead weight and does not interfere with the rack.

the specific operation steps during the stacking of the trays are as follows:

step one, stacking trays: the tray 7 is positioned below the non-return claw, and the stacker crane can stack a plurality of trays 7 through the second inclined plane 4; the specific seat tray is finished by one stacking, only one tray can be stacked at a time, 5 or 6 trays (different requirements of logistics distribution processes of different automobile factories) are stacked in total, only one tray is conveyed by the conveyor according to the process requirements of an automatic production line, and only one tray can be lifted by the tray lifter of the stacker crane;

step two, lifting the tray: after stacking, a lifting machine on the stacker crane drives a tray 7 to move upwards, two sides of the tray 7 rub the guide inclined planes 3 and drive the non-return claws to rotate clockwise or anticlockwise around the positioning pins in the pin shaft holes 2, when the tray 7 rotates to a position that the height of the tray is higher than the height of the horizontal plane of the non-return claws, the tray continues to rise, and when the horizontal plane of the non-return claws rotates clockwise or anticlockwise by 45 degrees, the tray is separated from the non-return claws, as shown in fig. 6;

thirdly, the tray falls: the non-return claws are reset by self weight after losing external force, at the moment, the lifting machine lifts the tray to descend, the tray is placed on the horizontal supporting plane 1 of the four non-return claws, the non-return claws support four plane points of the tray 7, and the lifting and stacking operation of one tray is completed;

And repeating the above operation steps to finish the stacking operation of a plurality of trays.

The non-return claw for the tray stacker has the advantages of ingenious design, simple structure and reasonable utilization of the characteristic of dead weight and droop, can quickly realize the conveying and positioning switching of products, meets the functional requirements in the shortest time and achieves the best effect.

specifically, as shown in fig. 1 and 4, the designed tray 7 for the stacking seats has the length dimension of 1800mm, the width dimension of 900mm, the length interval of the frame is 1810mm, the width interval is 911mm, the horizontal length dimension of the non-return claws is 74mm, the vertical length dimension is 120mm, the length interval of the two non-return claws is 1748mm (the tray is 1800mm to ensure that the tray is supported), the width interval is 560mm, and the length ratio of the vertical part to the horizontal part is 1.62; and a gap is arranged between the non-return surface 5 and the inner side surface of the frame 6, and the width L value of the gap is 33 mm. The specification of the non-return claw can be adjusted according to the size of the actual tray, and the corresponding alpha, the length proportion of the vertical part and the horizontal part and the size of the L are correspondingly adjusted.

The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.

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