阅读说明：本技术 一种无轴承死区的复合微型力矩电机 (Composite micro torque motor without bearing dead zone ) 是由 吴亚鹏 于 2019-08-16 设计创作，主要内容包括：本发明公开了一种无轴承死区的复合微型力矩电机,包括电机壳(8)、力矩电机定子(14)、力矩电机转子(15)、电机轴(1)、电刷组件(13),还包括：片状电机定子(4)、片状电机转子(5)、双层轴承(9)、压片(11)、轴套(16)、T形端盖(17)。片状电机定子(4)和力矩电机定子(14)均同轴安装在电机壳(8)上,片状电机转子(5)安装在双层轴承(9)的中圈上,力矩电机转子(15)安装在电机轴(1)上,通过片状电机带动双层轴承(9)中圈连续运转,使得双层轴承(9)内圈和外圈之间一直处于稳定的动摩擦状态,从而解决解决因力矩电机轴承死区影响伺服系统精度和带宽的问题。(The invention discloses a composite micro torque motor without a bearing dead zone, which comprises a motor shell (8), a torque motor stator (14), a torque motor rotor (15), a motor shaft (1) and a brush assembly (13), and further comprises: the motor comprises a sheet motor stator (4), a sheet motor rotor (5), a double-layer bearing (9), a pressing sheet (11), a shaft sleeve (16) and a T-shaped end cover (17). The sheet motor stator (4) and the torque motor stator (14) are coaxially mounted on the motor shell (8), the sheet motor rotor (5) is mounted on a middle ring of the double-layer bearing (9), the torque motor rotor (15) is mounted on the motor shaft (1), the middle ring of the double-layer bearing (9) is driven by the sheet motor to continuously run, so that the inner ring and the outer ring of the double-layer bearing (9) are always in a stable dynamic friction state, and the problem that the precision and the bandwidth of a servo system are influenced by the dead zone of the torque motor bearing is solved.)

1. The utility model provides a compound miniature torque motor of no bearing dead zone which characterized in that, it includes: the motor comprises a motor shell (8), a motor shaft (1), a torque motor stator (14), a torque motor rotor (15), the motor shaft (1), a brush assembly (13), a flaky motor stator (4), a flaky motor rotor (5), a double-layer bearing (9), a pressing sheet (11), a shaft sleeve (16) and a T-shaped end cover (17);

The composite micro torque motor device without the bearing dead zone is cylindrical; the motor casing (8) is provided with a through hollow step-shaped round hole which is arranged along the axis direction of the round hole of the motor casing (8), the step-shaped round hole is sequentially divided into a front hole (7), a middle hole (10) and a rear hole (12), and a convex retaining shoulder (6) is arranged at the junction of the front hole (7) and the middle hole (10); two double-layer bearings (9) are coaxially connected in series and are embedded and fixed in a middle hole (10) in a motor shell (8), and the outer ring of the double-layer bearing (9) is tightly attached to a retaining shoulder (6) to limit the axial movement of the double-layer bearing; the pressing sheet (11) is coaxially fixed in a rear hole (12) of the motor shell (8), and the pressing sheet (11) is pressed on the other side of the outer ring of the double-layer bearing (9) at the same time; the motor shaft (1) is a T-shaped stepped shaft, one end of the shaft is provided with a flange plate for mounting a load, and the other end of the shaft is provided with a coaxial central hole; a shaft neck (2) of the motor shaft (1) is inserted into an inner ring of the double-layer bearing (9) and is tightly matched with the inner ring of the double-layer bearing (9) in the radial direction, and a shaft shoulder (3) on the motor shaft (1) is tightly attached to the inner ring of the double-layer bearing (9) to limit the axial movement of the motor shaft; the sheet motor stator (4) is coaxially embedded and fixed in a front hole (7) of a motor shell (8); the sheet motor rotor (5) is coaxially fixed on a flange of a middle ring of the double-layer bearing (9); the sheet motor stator (4) and the sheet motor rotor (5) are axially and coaxially arranged without contact and can relatively rotate; the torque motor stator (14) is coaxially embedded and fixed in the rear hole (12) of the motor shell (8), and the end surface of the torque motor stator is tightly attached to the pressing sheet (11); the torque motor rotor (15) is coaxially fixed on the motor shaft (1) through a shaft sleeve (16), and the end surface of the shaft sleeve (16) is tightly pressed on the end part of the inner ring of the double-layer bearing (9); the torque motor stator (14) and the torque motor rotor (15) are radially and coaxially arranged without contact and can rotate relatively; the electric brush component (13) is coaxially fixed at the outer end part of the torque motor; the T-shaped end cover (17) is coaxially arranged in a central hole at the tail part of the motor shaft (1).

2. The composite micro torque motor without the dead zone of the bearing according to claim 1, wherein before the composite micro torque motor works, a load is fixed on the motor shaft (1), the load and/or the motor shaft (1) is communicated with an external position sensor, and the external position sensor feeds back the position relation of the load and the motor shell (8).

3. The composite micro torque motor without the bearing dead zone as claimed in claim 1, wherein when the composite micro torque motor works, firstly, the torque motor and the sheet motor are simultaneously powered up, and the torque motor works in a position servo state; the sheet motor keeps constant speed after reaching a rated rotating speed, and works in a stable speed servo state; the flaky motor rotor (5) drives the middle ring of the double-layer bearing (9) to rotate together, rolling friction is formed between the inner ring and the middle ring of the double-layer bearing (9), and rolling friction is formed between the outer ring and the middle ring of the double-layer bearing (9).

Technical Field

The invention relates to the technical field of miniature torque motors, in particular to a composite miniature torque motor without a bearing dead zone.

Background

The torque motor has the characteristics of locked-rotor running, low no-load rotating speed, strong overload capacity and the like, and is widely applied to the fields of mechanical manufacturing, automatic control, aerospace, national defense and the like. Torque motors are largely used as driving elements in high-precision turntables. The torque motor directly drives the load, so that intermediate links such as gear transmission, worm and gear transmission, belt transmission and the like can be eliminated, and the transmission precision and the control bandwidth are improved.

Generally, a torque motor is composed of a motor casing, a motor stator, a motor rotor, a bearing, a motor shaft, an electric brush and the like, wherein the motor stator and the electric brush assembly are coaxially fixed in the motor casing, the motor shaft is coaxially fixed with the motor casing through the bearing, the motor rotor is coaxially fixed on the motor shaft, and the motor shaft is driven to rotate together and output torque under the action of electromagnetic force. In order to obtain higher rigidity of a motor shaft system, a bearing in the torque motor can be axially pre-tightened in the assembling process, so that the static friction coefficient and the dynamic friction coefficient of the bearing are different, and nonlinearity exists. When the servo turntable works in a position adjusting state, the servo turntable needs to continuously transmit or reverse according to the external interference condition to achieve the expected control purpose, the friction torque of the bearing received by the torque motor in the forward rotation and reverse rotation processes is not continuous, and the phenomenon is called as a bearing dead zone. The dead bearing area can reduce the follow-up accuracy and response bandwidth of a high-precision servo system, especially when the servo system is operated in a vibrating environment.

The sheet micromotor is a novel motor developed in the early 80 years, the development benefits from the progress of an electronic chip Surface Mount Technology (SMT), the axial size of the sheet brushless direct current motor is extremely short, the sheet brushless direct current motor is widely applied to sound and video equipment, a motor rotor is a disc made of a permanent magnet material, an armature coil is arranged on one side of a motor stator, a commutator and an electric brush are not arranged in the motor, and the sheet micromotor has application value in occasions with narrow axial space although the driving torque is small.

In order to reduce the influence of the dead zone of the bearing in the torque motor on a servo system, special devices such as a static pressure liquid floating bearing, a dynamic pressure liquid floating bearing or a magnetic suspension bearing can be used. However, they have the limitations of complex structure, huge additional equipment, harsh use environment and the like. There is a need for a torque motor that is simple and reliable in structure and can overcome dead zones of bearings.

Disclosure of Invention

The invention aims to provide a composite micro torque motor without a bearing dead zone, and solves the problem that the precision and the bandwidth of a servo system are influenced by the bearing dead zone of the torque motor.

In view of the above, the present invention provides a composite micro torque motor without a bearing dead zone, comprising: motor casing, torque motor stator, torque motor rotor, motor shaft, brush subassembly still include: the motor comprises a sheet motor stator, a sheet motor rotor, a double-layer bearing, a pressing sheet, a shaft sleeve and a T-shaped end cover. The composite micro torque motor device without the bearing dead zone is cylindrical; the motor shell is provided with through hollow step-shaped round holes which are arranged along the axis direction of the round holes of the motor shell, the step-shaped round holes are sequentially divided into a front hole, a middle hole and a rear hole, and a convex retaining shoulder is arranged at the junction of the front hole and the middle hole; two double-layer bearings are coaxially connected in series and embedded and fixed in a middle hole in a motor shell, and the outer ring of the double-layer bearing is tightly attached to a retaining shoulder to limit the axial movement of the double-layer bearing; the pressing sheet is coaxially fixed in the rear hole of the motor shell and is pressed on the other side of the outer ring of the double-layer bearing at the same time; the motor shaft is a T-shaped stepped shaft, one end of the motor shaft is provided with a flange plate for mounting a load, and the other end of the motor shaft is provided with a coaxial central hole; the shaft neck of the motor shaft is inserted into the double-layer bearing inner ring and is tightly matched with the double-layer bearing inner ring in the radial direction, and the shaft shoulder on the motor shaft is tightly attached to the double-layer bearing inner ring to limit the axial movement of the double-layer bearing inner ring; the sheet motor stator is coaxially embedded and fixed in a front hole of the motor shell; the sheet motor rotor is coaxially fixed on a flange of the double-layer bearing middle ring; the stator of the sheet motor and the rotor of the sheet motor are axially and coaxially arranged without contact and can rotate relatively; the torque motor stator is coaxially embedded and fixed in the rear hole of the motor shell, and the end surface of the torque motor stator is tightly attached to the pressing sheet; the torque motor rotor is coaxially fixed on a motor shaft through a shaft sleeve, and the end surface of the shaft sleeve is tightly pressed on the end part of the double-layer bearing inner ring; the torque motor stator and the torque motor rotor are radially and coaxially arranged without contact and can rotate relatively; the electric brush component is coaxially fixed at the outer end part of the torque motor; the T-shaped end cover is coaxially arranged in a central hole at the tail part of the motor shaft.

Before the composite micro torque motor works, a load needs to be fixed on a motor shaft, the load and/or the motor shaft are communicated with an external position sensor, and the external position sensor feeds back the position relation between the load and a motor shell.

When the composite micro torque motor works, firstly, the torque motor and the sheet motor are powered on simultaneously, and the torque motor works in a position servo state; the speed between the stator and the rotor of the sheet motor is detected by the sheet motor through a speed sensor in the sheet motor, and the sheet motor keeps constant speed after reaching a rated rotating speed under the action of a controller and works in a speed-stabilizing servo state; the flaky motor rotor drives the middle ring of the double-layer bearing to rotate together, rolling friction is formed between the inner ring and the middle ring of the double-layer bearing, and rolling friction is also formed between the outer ring and the middle ring of the double-layer bearing; the stator of the torque motor and the rotor of the torque motor are always in a rolling friction state, so that the problem of discontinuous friction torque caused by dynamic friction and static friction conversion when the forward rotation and the reverse rotation are changed in the use process of the conventional torque motor is solved. The best torque motor control characteristic can be obtained by adjusting the rotating speed of the sheet motor.

The composite torque motor has the advantages of small volume, few parts, simple assembly and few matching circuits, and can be applied to high-precision servo turntables under various working conditions.

Drawings

Fig. 1 is a schematic structural diagram of a composite micro torque motor without a bearing dead zone.

1. Motor shaft 2, shaft neck 3, shaft shoulder 4, sheet motor stator 5, sheet motor rotor 6, retaining shoulder 7 and front hole

8. Motor casing 9, double-layer bearing 10, middle hole 11, pressing sheet 12, rear hole 13 and brush assembly

14. Torque motor stator 15, torque motor rotor 16, shaft sleeve 17 and T-shaped end cover

Detailed Description

The following detailed description of embodiments of the invention refers to the accompanying drawings.

The invention provides a composite micro torque motor without a bearing dead zone, as shown in figure 1, which comprises: motor casing 8, torque motor stator 14, torque motor rotor 15, motor shaft 1, brush subassembly 13 still include: the motor comprises a sheet motor stator 4, a sheet motor rotor 5, a double-layer bearing 9, a pressing sheet 11, a shaft sleeve 16 and a T-shaped end cover 17.

The composite micro torque motor device without the bearing dead zone is cylindrical; the motor casing 8 is provided with a through hollow step-shaped round hole which is arranged along the axis direction of the round hole of the motor casing 8, the step-shaped round hole is sequentially divided into a front hole 7, a middle hole 10 and a rear hole 12, and a convex retaining shoulder 6 is arranged at the junction of the front hole 7 and the middle hole 10; two double-layer bearings 9 are coaxially connected in series and are embedded and fixed in a middle hole 10 in a motor shell 8, and the outer rings of the double-layer bearings 9 are tightly attached to a retaining shoulder 6 to limit the axial movement of the double-layer bearings; the pressing sheet 11 is coaxially fixed in a rear hole 12 of the motor shell 8, and the pressing sheet 11 is pressed on the other side of the outer ring of the double-layer bearing 9; the motor shaft 1 is a T-shaped stepped shaft, one end of the motor shaft is provided with a flange plate for mounting a load, and the other end of the motor shaft is provided with a coaxial central hole; the shaft neck 2 of the motor shaft 1 is inserted into the inner ring of the double-layer bearing 9 and is tightly matched with the inner ring of the double-layer bearing 9 in the radial direction, and the shaft shoulder 3 on the motor shaft 1 is tightly attached to the inner ring of the double-layer bearing 9 to limit the axial movement of the bearing; the sheet motor stator 4 is coaxially embedded and fixed in a front hole 7 of a motor shell 8; the sheet motor rotor 5 is coaxially fixed on a flange of a middle ring of the double-layer bearing 9; the sheet motor stator 4 and the sheet motor rotor 5 are axially and coaxially arranged without contact and can rotate relatively; the torque motor stator 14 is coaxially embedded and fixed in the rear hole 12 of the motor shell 8, and the end face of the torque motor stator is tightly attached to the pressing sheet 11; the torque motor rotor 15 is coaxially fixed on the motor shaft 1 through a shaft sleeve 16, and the end surface of the shaft sleeve 16 is tightly pressed on the end part of the inner ring of the double-layer bearing 9; the torque motor stator 14 and the torque motor rotor 15 are radially and coaxially arranged without contact and can rotate relatively; the electric brush component 13 is coaxially fixed at the outer end part of the torque motor; the T-shaped end cover 17 is coaxially arranged in a central hole at the tail part of the motor shaft 1.

Before the composite micro torque motor works, a load needs to be fixed on the motor shaft 1, and meanwhile, the external position sensor is communicated with the load or the motor shaft 1, or the external position sensor is communicated with the load and the motor shaft 1 at the same time, and the external position sensor feeds back the position relation between the load and the motor shell 8.

When the composite micro torque motor works, firstly, the torque motor and the sheet motor are powered up simultaneously, and the torque motor works in a position servo state; the speed between the stator 4 and the rotor 5 of the sheet motor is detected by the sheet motor through a speed sensor in the sheet motor, and the sheet motor keeps constant speed after reaching a rated rotating speed under the action of a controller and works in a speed-stabilizing servo state; the sheet motor rotor 5 drives the middle ring of the double-layer bearing 9 to rotate together, rolling friction exists between the inner ring and the middle ring of the double-layer bearing 9, and rolling friction also exists between the outer ring and the middle ring of the double-layer bearing 9.

The stator of the torque motor and the rotor of the torque motor are always in a rolling friction state, so that the problem of discontinuous friction torque caused by dynamic friction and static friction conversion when the forward rotation and the reverse rotation are changed in the use process of the conventional torque motor is solved. The best torque motor control characteristic can be obtained by adjusting the rotating speed of the sheet motor.

the composite torque motor has the advantages of small volume, few parts, simple assembly and few matching circuits, and can be applied to high-precision servo turntables under various working conditions.