Winding and unwinding system of automatic winding machine for motor coils

文档序号:1722 发布日期:2021-09-17 浏览:55次 中文

阅读说明:本技术 一种电机线圈自动卷绕机绕放线系统 (Winding and unwinding system of automatic winding machine for motor coils ) 是由 钱盛 于 2021-06-24 设计创作,主要内容包括:本发明涉及电机线圈加工技术领域,且公开了一种电机线圈自动卷绕机绕放线系统,包括卷绕机架,所述卷绕机架的正面固定安装有工作台,所述工作台的顶端固定安装有缠绕组件,该电机线圈自动卷绕机绕放线系统,通过把铜线缠绕到工作台上面,启动与卷绕机架相连接的电动机,使电动机带动滚动弧板进行转动,滚动弧板的转动会使圆形滚轮进行滚动,在圆形滚轮转动的时候会带动挤压板进行转动,在挤压板经过吊柱的时候会受到挤压使斜杆向靠近吊柱的方向移动,这样弹片会发生形变,并且夹板会夹着铜线转动,这样就可以拉出一段铜线,方便进行缠绕,从而达到了保证缠绕的规律性,避免铜线被拉断,提高卷绕的效率,与电机的生产效率的效果。(The invention relates to the technical field of motor coil processing, and discloses a winding and unwinding system of a motor coil automatic winding machine, which comprises a winding rack, wherein a workbench is fixedly arranged on the front surface of the winding rack, a winding assembly is fixedly arranged at the top end of the workbench, the winding and unwinding system of the motor coil automatic winding machine is characterized in that a copper wire is wound on the workbench, a motor connected with the winding rack is started, the motor drives a rolling arc plate to rotate, the rotation of the rolling arc plate can enable a round roller to roll, a pressing plate can be driven to rotate when the round roller rotates, an inclined rod can move towards a direction close to a hanging post under the extrusion when the pressing plate passes through the hanging post, so that an elastic sheet can deform, and a clamping plate can clamp the copper wire to rotate, so that a section of copper wire can be drawn out, the winding is convenient, and the winding regularity is ensured, avoid the copper line to be broken, improve the efficiency of convoluteing, with the production efficiency's of motor effect.)

1. The utility model provides an electric machine coil automatic winding machine is around unwrapping wire system, includes winder frame (1), its characterized in that: the winding machine is characterized in that a workbench (2) is fixedly mounted on the front side of the winding machine frame (1), a winding assembly (3) is fixedly mounted on the top end of the workbench (2), a processing frame (4) is fixedly mounted on the bottom end of the workbench (2), and an operation box (5) is fixedly mounted on the top end of the workbench (2).

2. The winding and unwinding system of an automatic winding machine for motor coils according to claim 1, characterized in that: the winding assembly (3) comprises a winding plate (31), a hanging post (32) is fixedly mounted at the top end of the inner wall of the winding plate (31), an extrusion assembly (33) is movably connected to the bottom end of the inner wall of the winding plate (31), a rolling arc plate (34) is fixedly mounted on the front surface of the hanging post (32), an extrusion plate (35) is movably connected to the front surface of the rolling arc plate (34), a connecting rod (36) is fixedly mounted on the inner wall of the rolling arc plate (34), an insertion groove (37) is formed in the front surface of the rolling arc plate (34), a circular groove (38) is formed in the front surface of the extrusion plate (35),

the front fixed mounting of davit (32) has horizontal white pole (39), the equal swing joint in the left and right sides of horizontal white pole (39) has down tube (310), the bottom fixed mounting of down tube (310) has splint (313), stabilizing slot (312) have been seted up to the outer wall of davit (32), the inner wall fixed mounting of stabilizing slot (312) has shell fragment (311).

3. The winding and unwinding system of an automatic winding machine for motor coils according to claim 2, characterized in that: the extrusion subassembly (33) includes vertical pole setting (331), the bottom fixed mounting of vertical pole setting (331) has last ball (333), the outer wall fixed mounting of vertical pole setting (331) has hollow trapezoidal frame (332), the bottom swing joint of vertical pole setting (331) has resilience subassembly (334), the inner wall swing joint of resilience subassembly (334) has carriage release lever (335), the front swing joint of resilience subassembly (334) has lower ball (336).

4. The winding and unwinding system of an automatic winding machine for motor coils according to claim 3, characterized in that: resilience subassembly (334) includes the hollow piece of rectangle (3341), spout (3342) have been seted up on the inner wall top of the hollow piece of rectangle (3341), the inner wall swing joint of spout (3342) has sliding block (3343), the inner wall right side fixed mounting of the hollow piece of rectangle (3341) has cushion (3344), the left side fixed mounting of cushion (3344) has telescopic link (3345), the outer wall swing joint of telescopic link (3345) has reset spring (3346).

5. The winding and unwinding system of an automatic winding machine for motor coils according to claim 1, characterized in that: the front of operation box (5) is installed press switch, with the data display screen, the bottom fixed mounting of operation box (5) has the air jet head of edulcoration.

6. The winding and unwinding system of an automatic winding machine for motor coils according to claim 2, characterized in that: the number of the rolling arc plates (34) is twenty-four, every six rolling arc plates form a group to form a circular roller, and an extrusion assembly (33) is fixedly arranged between every two circular rollers.

7. The winding and unwinding system of an automatic winding machine for motor coils according to claim 3, characterized in that: the outer wall of the lower round ball (336) is movably connected with a supporting column, and the outer wall of the supporting column is fixedly connected with the bottom end of the moving rod (335).

8. The winding and unwinding system of an automatic winding machine for motor coils according to claim 4, characterized in that: the left side of telescopic link (3345) and the right side fixed connection of carriage release lever (335), the right side of telescopic link (3345) and the left side fixed connection of cushion (3344).

9. The winding and unwinding system of an automatic winding machine for motor coils according to claim 4, characterized in that: the telescopic rod (3345) is divided into a thin inner rod and a thick outer rod, and the diameter of the inner wall of the reset spring (3346) is directly and radially matched with the outer wall of the thick outer rod.

Technical Field

The invention relates to the technical field of motor coil processing, in particular to a winding and unwinding system of an automatic motor coil winding machine.

Background

In industrial production, a motor is required to be used for driving a machine to rotate, the motor is a device for converting electric energy into mechanical energy, a rotating magnetic field is generated by utilizing an electrified coil and acts on a rotor to form magnetoelectric power rotating torque, the motor mainly comprises a stator and the rotor, the forced movement direction of an electrified lead in the magnetic field is related to the current direction and the magnetic induction line direction, the working principle of the motor is that the magnetic field acts on the current stress to rotate the motor, and therefore the quality of winding of a motor coil is required to be high, and the rotating speed and the service life of the motor are influenced by the quality of winding of the motor coil.

In the prior art, when the motor is manufactured, the winding of a motor coil is the most important link, but in the process of being produced, when the coil is wound, the situation that the copper wire is broken and wound to other places often occurs, the winding speed and quality of the motor coil are influenced, the winding and unwinding system of the automatic winding machine for the motor coil is provided for the problems through a large number of researches and experiments, the winding regularity can be guaranteed by the system, the copper wire is prevented from being broken, the winding efficiency is improved, and the production efficiency of the motor is improved.

Disclosure of Invention

In order to realize the purposes of ensuring the winding regularity, avoiding the breakage of a copper wire and improving the winding efficiency and the production efficiency of a motor, the invention provides the following technical scheme: the utility model provides an automatic winder of motor coil winds unwrapping wire system, includes the coiling frame, the positive fixed mounting of coiling frame has the workstation, the top fixed mounting of workstation has the winding subassembly, the bottom fixed mounting of workstation has the processing frame, the top fixed mounting of workstation has the control box.

As a further optimization, the winding assembly comprises a winding plate, the top end of the inner wall of the winding plate is fixedly provided with a hanging column, the bottom end of the inner wall of the winding plate is movably connected with an extrusion assembly, the front surface of the hanging column is fixedly provided with a rolling arc plate, the front surface of the rolling arc plate is movably connected with an extrusion plate, the inner wall of the rolling arc plate is fixedly provided with a connecting rod, the front surface of the rolling arc plate is provided with an insertion groove, the front surface of the extrusion plate is provided with a circular groove,

the front fixed mounting of davit has horizontal white pole, the equal swing joint in left and right sides of horizontal white pole has the down tube, the bottom fixed mounting of down tube has splint, the outer wall of davit has seted up the stable groove, the inner wall fixed mounting in stable groove has the shell fragment.

As further optimization, the extrusion subassembly includes vertical pole setting, the bottom fixed mounting of vertical pole setting has the ball, the outer wall fixed mounting of vertical pole setting has hollow trapezoidal frame, the bottom swing joint of vertical pole setting has the resilience subassembly, the inner wall swing joint of resilience subassembly has the carriage release lever, the ball under the front swing joint of resilience subassembly.

As further optimization, the resilience assembly comprises a rectangular hollow block, a sliding groove is formed in the top end of the inner wall of the rectangular hollow block, a sliding block is movably connected to the inner wall of the sliding groove, a cushion block is fixedly mounted on the right side of the inner wall of the rectangular hollow block, a telescopic rod is fixedly mounted on the left side of the cushion block, and a reset spring is movably connected to the outer wall of the telescopic rod.

As a further optimization, a press switch and a data display screen are installed on the front face of the operation box, and an impurity removal air nozzle is fixedly installed at the bottom end of the operation box, so that redundant impurities on the coil can be conveniently removed, and the data displayed by the data display screen can be conveniently observed.

As further optimization, the number of the rolling arc plates is twenty-four, every six rolling arc plates form a group to form a circular roller, an extrusion assembly is fixedly mounted between every two circular rollers, copper wires are conveniently pulled out in the rolling process, and the phenomenon of winding in disorder is avoided.

As a further optimization, the outer wall of the lower ball is movably connected with the supporting column, the outer wall of the supporting column is fixedly connected with the bottom end of the moving rod, the lower ball conveniently rolls, and unnecessary friction force is reduced.

As further optimization, the left side of telescopic link and the right side fixed connection of carriage release lever, the right side of telescopic link and the left side fixed connection of cushion strengthen the fixed to the telescopic link, avoid the telescopic link the condition of rocking to appear, influence reset spring and take place deformation.

As further optimization, the telescopic link is divided into a thin inner rod and a thick outer rod, the diameter of the inner wall of the reset spring is matched with the diameter of the outer wall of the thick outer rod in the straight radial direction, and the reset spring is guaranteed to deform correspondingly when the telescopic link contracts or extends.

The invention has the beneficial effects that: this automatic winder of motor coil winds unwrapping wire system, through winding the copper line above the workstation, start the motor that is connected with the coiling frame, make the motor drive the roll arc board and rotate, the rotation of roll arc board can make circular gyro wheel roll, can drive the stripper plate when circular gyro wheel rotates and rotate, can receive the extrusion when the stripper plate is through the davit and make the down tube to the direction removal that is close to the davit, the shell fragment can take place deformation like this, and splint can press from both sides the copper line and rotate, just so can pull out one section copper line, conveniently twine, thereby reached and guaranteed winding regularity, avoid the copper line to be broken, the efficiency of coiling is improved, with the production efficiency's of motor effect.

Drawings

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a cross-sectional view of a winding assembly of the present invention;

FIG. 3 is a partial cutaway view of the winding assembly of the present invention;

FIG. 4 is a left side view of the suspension post of the present invention;

FIG. 5 is an enlarged view of the structure of FIG. 2;

figure 6 is a cross-sectional view of a rebound assembly of the present invention.

In the figure: 1. a winding frame; 2. a work table; 3. a winding assembly; 31. a winding plate; 32. hoisting a column; 33. an extrusion assembly; 331. a vertical upright rod; 332. a hollow ladder frame; 333. feeding a ball; 334. a rebound assembly; 3341. a rectangular hollow block; 3342. a chute; 3343. a slider; 3344. cushion blocks; 3345. a telescopic rod; 3346. a return spring; 335. a travel bar; 336. a round ball is put; 34. rolling the arc plate; 35. a pressing plate; 36. a connecting rod; 37. a plugging groove; 38. a circular groove; 39. a transverse white bar; 310. a diagonal bar; 311. a spring plate; 312. a stabilizing slot; 313. a splint; 4. processing a frame; 5. and an operation box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Please refer to fig. 1, an automatic winder of motor coil winds unwrapping wire system, including winder frame 1, winder frame 1's front fixed mounting has workstation 2, the top fixed mounting of workstation 2 has winding subassembly 3, the bottom fixed mounting of workstation 2 has processing frame 4, the top fixed mounting of workstation 2 has control box 5, press switch is installed in control box 5's front, with the data display screen, the bottom fixed mounting of control box 5 has the jet-propelled head of edulcoration, conveniently remove unnecessary debris on the coil, conveniently observe the data that the data display screen observed the demonstration.

Referring to fig. 2-3, the winding assembly 3 includes a winding plate 31, a hanging post 32 is fixedly installed on the top end of the inner wall of the winding plate 31, an extrusion assembly 33 is movably connected to the bottom end of the inner wall of the winding plate 31, a rolling arc plate 34 is fixedly installed on the front surface of the hanging post 32, the number of the rolling arc plates 34 is twenty-four, every six rolling plates form a group to form a circular roller, the extrusion assembly 33 is fixedly installed between every two circular rollers to facilitate pulling out the copper wire during rolling and winding to avoid the occurrence of winding disorder, an extrusion plate 35 is movably connected to the front surface of the rolling arc plate 34, a connecting rod 36 is fixedly installed on the inner wall of the rolling arc plate 34, an insertion groove 37 is opened on the front surface of the rolling arc plate 34, a circular groove 38 is opened on the front surface of the extrusion plate 35,

referring to fig. 4, a horizontal white bar 39 is fixedly installed on the front surface of the hanging post 32, inclined bars 310 are movably connected to the left and right sides of the horizontal white bar 39, a clamping plate 313 is fixedly installed at the bottom end of the inclined bar 310, a stabilizing groove 312 is formed in the outer wall of the hanging post 32, and an elastic sheet 311 is fixedly installed on the inner wall of the stabilizing groove 312.

Referring to fig. 5, the extruding component 33 includes a vertical upright rod 331, an upper ball 333 is fixedly mounted at the bottom end of the vertical upright rod 331, a hollow trapezoid frame 332 is fixedly mounted on the outer wall of the vertical upright rod 331, a rebounding component 334 is movably connected to the bottom end of the vertical upright rod 331, a movable rod 335 is movably connected to the inner wall of the rebounding component 334, a lower ball 336 is movably connected to the front side of the rebounding component 334, a support pillar is movably connected to the outer wall of the lower ball 336, the outer wall of the support pillar is fixedly connected to the bottom end of the movable rod 335, the lower ball 336 can roll conveniently, and unnecessary friction force is reduced.

Please refer to fig. 6, the resilient member 334 includes a rectangular hollow block 3341, a sliding slot 3342 is formed on the top end of the inner wall of the rectangular hollow block 3341, a sliding block 3343 is movably connected to the inner wall of the sliding slot 3342, a pad 3344 is fixedly mounted on the right side of the inner wall of the rectangular hollow block 3341, a telescopic rod 3345 is fixedly mounted on the left side of the pad 3344, the left side of the telescopic rod 3345 is fixedly connected to the right side of the movable rod 335, the right side of the telescopic rod 3345 is fixedly connected to the left side of the pad 3344, the fixation of the telescopic rod 3345 is enhanced, the telescopic rod 3345 is prevented from shaking, deformation of the return spring 3346 is affected, the telescopic rod 3345 is divided into a thin inner rod and a thick outer rod, the diameter of the inner wall of the return spring 3346 is directly and radially matched with the outer wall of the thick outer rod, it is ensured that the telescopic rod 3345 contracts or extends, the return spring 3346 deforms correspondingly, and the outer wall of the telescopic rod 3345 is movably connected to a return spring 3346.

The working principle is as follows: the automatic winder of the motor coil winds a pay-off system, a copper wire is wound on a workbench 2, a motor connected with a winding rack 1 is started, the motor drives a rolling arc plate 34 to rotate, the rolling arc plate 34 rotates to enable a round roller to roll, the round roller rotates to drive an extrusion plate 35 to rotate, the extrusion plate 35 is extruded when passing through a hanging column 32 to enable an inclined rod 310 to move towards the direction close to the hanging column 32, so that an elastic sheet 311 deforms, a clamping plate 313 clamps the copper wire to rotate, a section of copper wire can be pulled out to facilitate winding, when the copper wire is pulled out, the copper wire downwards extrudes a vertical upright rod 331, the vertical upright rod 331 downwards moves to enable an upper spherical ball 333 to contact with a lower spherical ball 336, the vertical upright rod 331 deflects leftwards, the deflection of the vertical upright rod 331 extrudes a moving rod 335, the moving rod 335 drives a sliding block 3343 to slide on the inner wall of a sliding groove 3342, and telescopic link 3345 takes place to retract back, and reset spring 3346 takes place to deform, just so can make smooth the moving forward of copper line, just so can guarantee winding regularity, avoid the copper line to be broken, improve the efficiency of coiling, with the production efficiency of motor.

To sum up, this automatic winder of motor coil winds unwrapping wire system, through winding the copper line on workstation 2, start the motor that is connected with coiling frame 1, make the motor drive roll arc board 34 and rotate, the rotation of roll arc board 34 can make circular gyro wheel roll, can drive stripper plate 35 when circular gyro wheel rotates and rotate, can receive the extrusion to make down tube 310 remove to the direction that is close to davit 32 when stripper plate 35 is through davit 32, shell fragment 311 can take place deformation like this, and splint 313 can press from both sides the copper line and rotate, just so can pull out one section copper line, conveniently twine, thereby reached and guaranteed winding regularity, avoid the copper line to be pulled apart, improve the efficiency of coiling, with the production efficiency's of motor effect.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

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