阅读说明：本技术 一种自动化砌墙系统 (Automatic wall building system ) 是由 柴勤 于春福 杨铁江 于 2019-09-23 设计创作，主要内容包括：本发明一种自动化砌墙系统,所述系统包含有通过立柱(1)水平架设于地面上的横梁(2),所述横梁(2)上设置有沿其长度方向移动的横移架(3),所述横移架(3)上竖向设置有纵梁(4),所述纵梁(4)上沿其长度方向移动设置有升降架(5)；所述升降架(5)上水平移动设置有平移架(6),且平移架(6)的移动方向与横梁(2)的长度方向相垂直；所述平移架(6)上通过旋转机构(7)驱动一夹持机构(8)。本发明一种自动化砌墙系统,结构简单、操作方便且可靠性更高。(The invention relates to an automatic wall building system which comprises a cross beam (2) horizontally erected on the ground through an upright post (1), wherein a transverse moving frame (3) moving along the length direction of the cross beam is arranged on the cross beam (2), a longitudinal beam (4) is vertically arranged on the transverse moving frame (3), and a lifting frame (5) is arranged on the longitudinal beam (4) moving along the length direction of the longitudinal beam; a translation frame (6) is horizontally arranged on the lifting frame (5) in a moving mode, and the moving direction of the translation frame (6) is perpendicular to the length direction of the cross beam (2); the translation frame (6) drives a clamping mechanism (8) through a rotating mechanism (7). The automatic wall building system is simple in structure, convenient to operate and high in reliability.)

1. The utility model provides an automatic change system of building a wall which characterized in that: the system comprises a cross beam (2) horizontally erected on the ground through an upright post (1), wherein a transverse moving frame (3) moving along the length direction of the cross beam is arranged on the cross beam (2), a longitudinal beam (4) is vertically arranged on the transverse moving frame (3), and a lifting frame (5) is movably arranged on the longitudinal beam (4) along the length direction of the longitudinal beam; a translation frame (6) is horizontally arranged on the lifting frame (5) in a moving mode, and the moving direction of the translation frame (6) is perpendicular to the length direction of the cross beam (2); the translation frame (6) drives a clamping mechanism (8) through a rotating mechanism (7);

fixture (8) include centre gripping support frame (8.1), and above-mentioned rotary mechanism (7) drive centre gripping support frame (8.1) is rotatory, the one end fixed mounting of centre gripping support frame (8.1) has grip block one (8.3), and centre gripping actuating mechanism (8.2) are installed to the other end, and the length direction setting of grip support frame (8.1) is followed in this centre gripping actuating mechanism (8.2) rotatory clamping screw (8.4), and rotating sleeve is equipped with grip block two (8.5) on clamping screw (8.4), grip block one (8.3) and grip block two (8.5) parallel arrangement.

2. An automated walling system according to claim 1, wherein: the longitudinal beam (4) is arranged on the transverse moving frame (3) in a vertically sliding mode.

3. An automated walling system according to claim 2, wherein: one side of the longitudinal beam (4) is vertically provided with a through-long rack and a first guide rail (4.1) in parallel along the length direction of the longitudinal beam, the other side of the longitudinal beam (4) is vertically provided with a through-long rack and a second guide rail (4.2) in parallel along the length direction of the longitudinal beam, and a motor-driven gear fixedly arranged on the transverse moving frame (3) is meshed with the rack in the first guide rail (4.1); a gear driven by a motor fixedly arranged on the lifting frame (5) is meshed with the rack and the rack in the second guide rail (4.2).

4. An automated walling system according to claim 1, wherein: the beam (2) is provided with a translation rack and a guide rail (2.1) along the length direction, and a translation motor driving gear fixedly arranged on the translation frame (3) is meshed with the translation rack and the rack in the guide rail (2.1).

5. An automated walling system according to claim 1, wherein: the cross beam (2) is of a segmented structure with at least two sections, and the two adjacent sections are hinged with each other.

6. An automated walling system according to claim 1, wherein: the lifting frame (5) is provided with a translation screw driven by a driving mechanism and a guide piece arranged in parallel with the translation screw, the translation frame (6) is arranged on the translation screw in a rotating mode, and the translation frame (6) is arranged on the guide piece in a sliding mode.

7. An automated walling system according to claim 1, wherein: a block conveying belt is arranged beside the cross beam (2), and the running direction of the block conveying belt is perpendicular to the length direction of the cross beam (2).

8. An automated walling system according to claim 7, wherein: a grouting machine is arranged beside the building block conveying belt and comprises a mortar storage mechanism and a mortar smearing mechanism, the mortar storage mechanism comprises a mortar storage tank (102) arranged on a first support (101), a material conveying pump (103) is arranged at a discharge port at the bottom of the mortar storage tank (102), and a discharge port of the material conveying pump (103) is connected with a material conveying pipe (104);

the mortar smearing mechanism comprises a pillar (202) vertically installed on a second support (201), a cross beam (203) is transversely installed on the upper portion of the pillar (202), a plastering head (205) is installed on the free end of the cross beam (203), a conveying pipe (104) is fixedly installed on the cross beam (203) through a supporting hoop (204), the mortar plastering head comprises a plastering head body (205.1), the conveying pipe (104) is communicated to the cavity of the plastering head body (205.1), a strip outlet of the plastering head body (205.1) is vertically downward, a scraping plate (205.2) is attached to the outer wall of the strip outlet of the plastering head body (205.1), and a sawtooth-shaped structure is arranged on the lower bottom surface of the scraping plate (205.2).

9. An automated walling system according to claim 8, wherein: two side baffles (205.3) are symmetrically arranged on the outer wall of the outlet of the plastering head body (205.1), a baffle (205.4) is connected between the two side baffles (205.3), and the outer walls of the side baffles (205.3), the baffle (205.4) and the plastering head body (205.1) form a socket groove for inserting the scraping plate (205.2).

Technical Field

The invention relates to an automatic wall building system based on mechanized equipment, and belongs to the technical field of building equipment.

Background

At present, in the field of building masonry construction, building blocks need to be manually built into a wall body to realize the isolation of indoor space; wall building is a construction operation with high labor intensity, and particularly, with the improvement of a building construction process, the existing building structure needs to adopt larger building blocks to build a wall after a concrete frame is finished, so that the building operation can consume the physical strength of workers, and the building blocks need to be manually lifted to a scaffold along with the rising of the wall in the wall building process, so that the physical strength consumption of the workers for auxiliary operation is also very high; meanwhile, with the increasing shortage of labor resources in China, and the general reluctance of workers in the new generations to carry out construction work with strong physical labor, the masonry industry faces a huge gap in manpower as a construction work with extremely high requirements on technology and physical strength.

For this reason, some enterprises have developed an automatic wall building robot to replace manual work, such as "a wall building robot" disclosed in chinese patent 201410381613.4, which can grab and plaster a building block, but the overall structure is complex, and requires multiple auxiliary facilities to cooperate, and plaster is sprayed in a way that plaster is not uniform enough, which affects the wall building effect; meanwhile, the robot mode is adopted for operation, the structure is complex, the whole control program is more complicated, and higher requirements are put forward for identifying the building blocks, so that the problems of high price and reliability need to be improved for field construction are solved.

Disclosure of Invention

The invention aims to overcome the defects and provide an automatic wall building system which is simple in structure, convenient to operate and higher in reliability.

The purpose of the invention is realized as follows:

an automatic wall building system comprises a cross beam which is horizontally erected on the ground through an upright post, wherein a transverse moving frame which moves along the length direction of the cross beam is arranged on the cross beam, a longitudinal beam is vertically arranged on the transverse moving frame, and a lifting frame is movably arranged on the longitudinal beam along the length direction of the longitudinal beam; a translation frame is horizontally arranged on the lifting frame in a moving mode, and the moving direction of the translation frame is perpendicular to the length direction of the cross beam; the translation frame drives a clamping mechanism through a rotating mechanism;

the clamping mechanism comprises a clamping support frame, the rotating mechanism drives the clamping support frame to rotate, a first clamping plate is fixedly mounted at one end of the clamping support frame, a first clamping driving mechanism is mounted at the other end of the clamping support frame, a clamping screw which is driven to rotate by the clamping driving mechanism is arranged along the length direction of the clamping support frame, a second clamping plate is rotatably sleeved on the clamping screw, and the first clamping plate and the second clamping plate are arranged in parallel.

According to the automatic wall building system, the longitudinal beam is arranged on the transverse moving frame in a vertically sliding mode.

According to the automatic wall building system, one side of the longitudinal beam is vertically provided with the through-long rack and the first guide rail in parallel along the length direction of the longitudinal beam, the other side of the longitudinal beam is vertically provided with the through-long rack and the second guide rail in parallel along the length direction of the longitudinal beam, and a gear driven by a motor fixedly arranged on a transverse moving frame is meshed with the rack and the rack in the first guide rail; and a gear driven by a motor fixedly arranged on the lifting frame is meshed with the rack and the rack in the second guide rail.

The invention relates to an automatic wall building system, wherein a transverse moving rack and a guide rail are arranged on a transverse beam along the length direction of the transverse beam in a through manner, and a driving gear of a transverse moving motor fixedly arranged on a transverse moving frame is meshed with racks in the transverse moving rack and the guide rail.

The invention relates to an automatic wall building system, wherein a cross beam is of a segmented structure with at least two segments, and the two adjacent segments are hinged with each other.

The invention relates to an automatic wall building system, wherein a translation screw driven by a driving mechanism and a guide piece arranged in parallel with the translation screw are arranged on a lifting frame, the translation frame is screwed on the translation screw, and the translation frame is arranged on the guide piece in a sliding manner.

According to the automatic wall building system, the building block conveying belt is arranged beside the cross beam, and the running direction of the building block conveying belt is perpendicular to the length direction of the cross beam.

The invention relates to an automatic wall building system, wherein a grouting machine is arranged beside a building block conveying belt, the grouting machine comprises a mortar storage mechanism and a mortar smearing mechanism, the mortar storage mechanism comprises a mortar storage tank arranged on a support I, a material conveying pump is arranged at a discharge port at the bottom of the mortar storage tank, and a discharge port of the material conveying pump is connected with a material conveying pipe;

the mortar smearing mechanism comprises a pillar vertically installed on the second support, a cross beam is transversely installed on the upper portion of the pillar, a plastering head is installed at the free end of the cross beam, a conveying pipe is fixedly installed on the cross beam through a supporting hoop, the mortar plastering head comprises a plastering head body, the conveying pipe is communicated into a cavity of the plastering head body, a strip-shaped outlet of the plastering head body is vertically downward, a scraping plate is attached to the outer wall of the strip-shaped outlet of the plastering head body, and a serrated structure is arranged on the lower bottom surface of the scraping plate.

The automatic wall building system is characterized in that two side baffles are symmetrically arranged on the outer wall of the outlet of the plastering head body, a baffle is connected between the two side baffles, and the side baffles, the baffle and the outer wall of the plastering head body form a socket groove for inserting a scraping plate.

Compared with the prior art, the invention has the beneficial effects that:

the invention adopts a truss structure for operation, so the whole structure is simpler, the three-axis type movement control process is more convenient and reliable, and the full-mechanical automatic operation is realized by matching with a grouting machine, thereby greatly improving the wall building effect.

Drawings

Fig. 1 is a front view of an automated walling system of the invention.

Fig. 2 is a side view of an automated walling system of the invention.

Fig. 3 is a top view of an automated walling system of the invention.

Fig. 4 is a partially enlarged view of fig. 3 of an automated walling system of the invention.

Fig. 5 is a schematic structural diagram of the grouting machine of the invention.

Fig. 6 is a schematic structural view of a mortar plastering head according to the present invention.

Fig. 7 is a side view of the mortar plastering head of the present invention.

Fig. 8 is a top view of the squeegee of the invention.

FIG. 9 is a schematic structural view of another embodiment of the squeegee of the invention.

Wherein:

the device comprises an upright post 1, a cross beam 2, a transverse moving frame 3, a longitudinal beam 4, a lifting frame 5, a transverse moving frame 6, a rotating mechanism 7, a clamping mechanism 8 and an electric cabinet 9;

a translation rack and guide rail 2.1;

4.1 of a rack and a first guide rail and 4.2 of a rack and a second guide rail;

the clamping device comprises a clamping support frame 8.1, a clamping driving mechanism 8.2, a first clamping plate 8.3, a clamping screw 8.4 and a second clamping plate 8.5;

the mortar storage tank comprises a first bracket 101, a mortar storage tank 102, a delivery pump 103 and a delivery pipe 104;

bracket two 201, pillar 202, beam 203, support hoop 204 and plastering head 205

Plastering head body 205.1, scraper 205.2, side baffle 205.3, baffle 205.4.

Detailed Description

Referring to fig. 1-4, the automatic wall building system comprises a cross beam 2 horizontally erected on the ground through an upright post 1, wherein a transverse moving frame 3 moving along the length direction of the cross beam 2 is arranged on the cross beam 2, a longitudinal beam 4 is vertically arranged on the transverse moving frame 3, and a lifting frame 5 is arranged on the longitudinal beam 4 in a vertically sliding manner; the lifting frame 5 is horizontally provided with a translation frame 6 in a moving mode, and the moving direction of the translation frame 6 is perpendicular to the length direction of the cross beam 2; a clamping mechanism 8 is driven on the translation frame 6 through a rotating mechanism 7;

the clamping mechanism 8 comprises a clamping support frame 8.1, the rotating mechanism 7 drives the clamping support frame 8.1 to rotate, one end of the clamping support frame 8.1 is fixedly provided with a first clamping plate 8.3, the other end of the clamping support frame is provided with a clamping driving mechanism 8.2, the clamping driving mechanism 8.2 drives a rotating clamping screw 8.4 to be arranged along the length direction of the clamping support frame 8.1, a second clamping plate 8.5 is rotatably sleeved on the clamping screw 8.4, and the first clamping plate 8.3 and the second clamping plate 8.5 are arranged in parallel;

further, the longitudinal beam 4 is arranged on the transverse moving frame 3 in a vertically sliding manner; preferably, a full-length rack and a first guide rail 4.1 are vertically arranged on one side of the longitudinal beam 4 in parallel along the length direction of the longitudinal beam, a full-length rack and a second guide rail 4.2 are vertically arranged on the other side of the longitudinal beam 4 in parallel along the length direction of the longitudinal beam, and a gear driven by a motor fixedly arranged on the transverse moving frame 3 is meshed with the rack in the rack and the first guide rail 4.1; a gear driven by a motor and fixedly arranged on the lifting frame 5 is meshed with the rack and the rack in the second guide rail 4.2; preferably, the transverse moving frame 3 is provided with a guide wheel which is in rolling contact with the outer surface of the longitudinal beam 4 along the length direction of the longitudinal beam 4, and the lifting frame 5 is provided with a guide wheel which runs on the outer surface of the longitudinal beam 4 along the length direction of the longitudinal beam 4;

furthermore, a block conveying belt and a grouting machine are arranged beside the cross beam 2, and the running direction of the block conveying belt is vertical to the length direction of the cross beam 2;

referring to fig. 5 to 9, the grouting machine comprises a mortar storage mechanism and a mortar smearing mechanism, the mortar storage mechanism comprises a mortar storage tank 102 mounted on a first support 101, a material delivery pump 103 is mounted at a discharge port at the bottom of the mortar storage tank 102, and a discharge port of the material delivery pump 103 is connected with a material delivery pipe 104;

the mortar smearing mechanism comprises a supporting column 202 vertically installed on a second support 201, a cross beam 203 is transversely installed at the upper portion of the supporting column 202, a plastering head 205 is installed at the free end of the cross beam 203, a conveying pipe 104 is fixedly installed on the cross beam 203 through a supporting hoop 204, the mortar plastering head comprises a plastering head body 205.1, the conveying pipe 104 is communicated to the cavity of the plastering head body 205.1, a strip-shaped outlet of the plastering head body 205.1 is vertically downward, a scraping plate 205.2 is attached to the outer wall of the strip-shaped outlet of the plastering head body 205.1, and the lower bottom surface of the scraping plate 205.2 is of a sawtooth structure;

further, an electric cabinet 9 is attached to the upright post 1, and traveling wheels are arranged at the bottoms of the upright post 1 and the electric cabinet 9;

furthermore, a translation rack and a guide rail 2.1 are arranged on the cross beam 2 along the length direction of the cross beam, and a translation motor driving gear fixedly arranged on the translation frame 3 is meshed with the translation rack and a rack in the guide rail 2.1; preferably, the transverse moving frame 3 is provided with a guide wheel which runs on the outer surface of the cross beam 2 along the length direction of the cross beam 2;

furthermore, the cross beam 2 is of a segmented structure with at least two sections, and the two adjacent sections are hinged with each other, so that folding transfer construction is facilitated;

further, a translation screw driven by a driving mechanism and a guide piece arranged in parallel with the translation screw are arranged on the lifting frame 5, the translation frame 6 is arranged on the translation screw in a rotating mode, and the translation frame 6 is arranged on the guide piece in a sliding mode, so that the translation frame 6 is driven to horizontally move back and forth through the translation screw;

furthermore, a guide piece arranged on the clamping support frame 8.1 is parallel to the clamping screw 8.4, and the clamping plate II 8.5 slides and travels along the guide piece, so that the positioning effect is realized through the guide piece;

further, the clamping driving mechanism 8.2 is arranged on the side face of the clamping support frame 8.1, and the clamping driving mechanism 8.2 drives a clamping screw 8.4 which forms an included angle of 90 degrees with the clamping driving mechanism through a gear pair;

furthermore, the opposite surfaces of the first clamping plate 8.3 and the second clamping plate 8.5 are respectively provided with a wear-resistant rubber block through bolts, so that the replacement is convenient, the friction force is improved, and the clamping device is more suitable for large-scale building blocks;

further, two side baffles 205.3 are symmetrically arranged on the outer wall of the outlet of the plastering head body 205.1, a baffle 205.4 is connected between the two side baffles 205.3, and the side baffles 205.3, the baffle 205.4 and the outer wall of the plastering head body 205.1 form a socket groove for inserting the scraping plate 205.2.

In addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.