阅读说明：本技术 一种高纤维面包自动化加工工艺 (Automatic processing technology of high-fiber bread ) 是由 陈随奈 于 2021-08-10 设计创作，主要内容包括：本发明涉及一种高纤维面包自动化加工工艺,包括：步骤一,面包输入工序；步骤二,面包一次烘焙工序；步骤三,面包转移工序；步骤四,面包二次烘焙工序；步骤五,热量导流工序；步骤六,面包添辅料工序；步骤七,面包打包工序,待所有面包完成上奶油工作后,人工对面包完成打包工作；本发明解决了烘焙后需要在面包上撒料,如瓜子、奶油等,进而需要对面包精准定位,不然撒料会出现大量浪费现象的技术问题。(The invention relates to an automatic processing technology of high-fiber bread, which comprises the following steps: step one, a bread input procedure; step two, a primary baking process of bread; step three, a bread transferring procedure; step four, secondary baking of the bread; step five, a heat diversion process; step six, adding auxiliary materials into the bread; step seven, a bread packing procedure, wherein after all the bread is finished with cream, the bread is manually packed; the invention solves the technical problems that after baking, materials such as melon seeds, cream and the like need to be scattered on bread, the bread needs to be accurately positioned, and otherwise, the scattering of the materials causes a large amount of waste.)

1. An automatic processing technology of high-fiber bread is characterized by comprising the following steps:

step one, a bread transferring procedure, namely transferring a bread group from a primary baking station to a secondary baking station in a baking box (1) after the surface of bread entering the baking box (1) has certain hardness;

step two, a secondary baking process of bread, namely, the bread group is automatically and repeatedly rolled in the swinging process, namely, the bread is rolled and dropped after reaching the highest point, so that the comprehensive baking is realized;

and step three, a heat diversion process which is synchronous with the step four, and concentrates the heat in the baking box (1) to flow back to the upper surface of the bread from top to bottom in the process of secondary baking of the bread group, so as to accelerate the full baking effect of the bread group.

2. The automatic processing technology of high-fiber bread as claimed in claim 1, wherein in the first step, the rodless cylinder drives the two bases (222) to vertically move downwards to the upper surface of the carrying bin (322) of the rolling assembly (32) through the telescopic unit (223), then the servo motor a (2421) and the servo motor b (2431) are automatically started, the material receiving tray a (2423) and the material receiving tray b (2433) are automatically opened, the bread falls into the carrying bin (322) below, and the rodless cylinder drives the two bases (222) to reset through the telescopic unit (223).

3. The automatic high-fiber bread processing technology according to claim 1, characterized in that in the second step, a telescopic cylinder (333) of the second driving assembly (33) is started, the telescopic cylinder (333) drives the bearing bin (322) to swing back and forth through a push rod (334), and the bearing bin (322) drives the bread therein to roll in the swinging process, namely the bread falls after reaching the highest point, so that the full baking is realized.

4. The automatic processing technology of high-fiber bread as claimed in claim 1, wherein in the third step, the servo motor a (2421) and the servo motor b (2431) automatically start forward and reverse rotation, so as to drive the material receiving tray a (2423) and the material receiving tray b (2433) to rotate in a reciprocating manner, during the rotation, the guide plate (247) guides heat in the baking box (1) to intensively slap down the heat, the heat is conveyed to the bread, the heat is intensively conveyed, until the baking work is completed, the rodless cylinder drives the two bases (222) to move down through the telescopic unit (223), and the material receiving tray a (2423) and the material receiving tray b (2433) in the opened state are collected to extract the bread on the bearing bin (322) and reset under the action of the rodless cylinder.

5. The automatic processing technology of high-fiber bread as claimed in claim 1, wherein a procedure of adding auxiliary materials to bread is further provided after the third step.

6. The automatic high-fiber bread processing technology according to claim 5, characterized in that in the bread accessory adding process, a gate signal of the outlet (12) is driven to automatically open, the driving motor (235) is started, the moving assembly (22) is moved out of the baking box (1), at this time, the linkage rack (51) of the accessory adding mechanism (5) drives the linkage wheel (52) to rotate, the rotating linkage wheel (52) drives the pushing gun (55) to squeeze cream in the decorating bag (54) downwards through screw nut transmission, and the cream intermittently falls onto the corresponding bread cut.

7. The automatic processing technology of the high-fiber bread as claimed in claim 6, wherein a bread packing process is further provided after the bread auxiliary material adding process is completed, and after all the bread is finished with cream, the bread is manually packed.

8. The automatic high-fiber bread processing technology according to claim 1, characterized in that a primary bread baking process is provided before the first step, after the moving component (22) completely enters the baking box (1), an electric signal is sent out, doors of the inlet (11) and the outlet (12) are automatically closed, the baking box (1) is opened, and the bread is subjected to primary baking work in the placing space a (246).

9. The automatic processing technology of high-fiber bread as claimed in claim 1, characterized in that a bread input process is further provided before the primary baking process of the bread.

10. The automatic high-fiber bread processing technology according to claim 9, wherein in the bread input process, several groups of bread are sequentially placed into the placing space a (246) of the corresponding bearing assembly (24), then the driving motor (235) of the first driving assembly (23) is started, the driving motor (235) drives the first transmission member (232) to transmit, the first transmission member (232) then drives the transmission rack (231) to horizontally and transversely move until the moving assembly (22) enters the baking box (1), and in the moving process, the notching mechanism (4) completes the notching operation of the bread.

Technical Field

The invention relates to the technical field of bread, in particular to an automatic processing technology of high-fiber bread.

Background

With the change of life rhythm and dietary habits, bread becomes an essential food for people on breakfast, and more people favor foods with high dietary fiber and low calorie due to the increasing specific gravity of high calorie, high fat, high protein and fine food in daily food. Dietary fiber refers to non-starch polysaccharides which cannot be digested by human digestive enzymes, including cellulose, hemicellulose, oligosaccharide, lignin, gum, and waxed paper. With the continuous and intensive scientific research, the efficacy of dietary fiber is gradually recognized and is called as 'seventh nutrient'. A large number of clinical medical researches prove that the dietary fiber can reduce the content of cholesterol in blood, prevent and treat cardiovascular diseases such as arteriosclerosis, coronary heart disease and the like, promote gastrointestinal tract motility, prevent constipation and colon cancer, promote the balance of blood sugar and insulin and prevent diabetes. Therefore, the method has important significance for the bread research of the dietary fiber.

Patent document No. CN2019101027447 discloses a fermentation process of high-fiber bread, which comprises the following steps: s1, mixing and stirring 300 parts of wheat flour, 400 parts of oat flour, 60-80 parts of rye flour, 30-50 parts of rye flour, 10-15 parts of white granulated sugar, 350 parts of water, 435 parts of bread improver, 80-95 parts of apple pulp residue, 4.6-7 parts of dry yeast and 8-15 parts of lactic acid bacteria in parts by weight; s2, fermenting the prepared dough for 1-1.5h at room temperature, fermenting for 12-15h at the fermentation temperature of 6-10 ℃, extruding the dough and standing for 20-30 min; s3, mixing wheat flour 180-280, oat flour 20-45, salt 15-25, white granulated sugar 13-20, apple pulp residue 55-60 and water 200-255, adding into the dough obtained in the step S2, and stirring for the second time; s4, fermenting the dough obtained in the step S3 at the fermentation temperature of 0-4 ℃ for 2-3 h; s5, proofing the dough after the secondary fermentation in the step S4, wherein the proofing temperature is 27-45 ℃, the humidity is 80-85%, and the proofing time is 60-100 min.

However, in the actual use process, the inventor finds that after baking, materials such as melon seeds, cream and the like need to be scattered on the bread, and then the bread needs to be accurately positioned, otherwise, the scattering materials cause a large amount of waste.

Disclosure of Invention

Aiming at the defects of the prior art, the invention aims to ensure that the bread enters the material shaking mechanism to complete normal drying work after primary drying by arranging the primary bread baking process and matching with the secondary bread baking process, and the bread is changed from the traditional static baking mode to the turnover baking mode, so that the bread can complete comprehensive baking work, the brittleness of the surface of the bread is improved, and the bread is more delicious; on the other hand utilizes the bread secondary to bake the bread input that the heat in the process will toast the incasement and circulate the upset downwards that further improves stoving effect to solved and baked the back and need spill the material on the bread, like melon seed, cream etc. and then need the accurate location of bread, otherwise spill the technical problem that the material can appear a large amount of extravagant phenomena.

Aiming at the technical problems, the technical scheme is as follows: an automated high fiber bread processing process comprising:

step one, a bread input procedure, namely, sequentially putting a plurality of groups of bread into the placing space a of the corresponding bearing assembly, then starting a driving motor of a first driving assembly, driving the driving motor to drive a first transmission piece to transmit, and driving a transmission rack to horizontally and transversely move by the first transmission piece until the moving assembly enters a baking box;

step two, a bread primary baking process, wherein after the movable assembly completely enters a baking box, an electric signal sends out an instruction, doors of an inlet and an outlet are automatically closed, the baking box is opened, and the bread is subjected to primary baking work in the placing space a;

step three, a bread transferring procedure, namely after the surface of bread has certain hardness, driving two bases to vertically move downwards to the upper surface of a bearing bin of a rolling assembly through a telescopic unit by a rodless cylinder, then automatically starting a servo motor a and a servo motor b, automatically opening a material receiving tray a and a material receiving tray b, enabling the bread to fall into the bearing bin below, and driving the two bases to reset through the telescopic unit by the rodless cylinder;

step four, in the secondary bread baking process, a telescopic cylinder of the second driving assembly is started, the telescopic cylinder drives the bearing bin to swing in a reciprocating mode through a push rod, the bearing bin drives the bread in the bearing bin to roll in the swinging process, namely the bread rolls and falls after reaching the highest point, and comprehensive baking is achieved;

step five, a heat diversion process, which is synchronous with the step four, the servo motor a and the servo motor b automatically start to rotate positively and negatively so as to drive the material receiving plate a and the material receiving plate b to rotate in a reciprocating manner, in the rotating process, the guide plate forms heat diversion work on the interior of the baking oven, so that heat is concentrated and downwards slapped and sent to bread, the heat is concentrated, after the baking work is finished, the rodless cylinder drives the two bases to move downwards through the telescopic unit, the material receiving plate a and the material receiving plate b in an opened state are folded to extract the bread on the bearing bin, and the bread is reset under the action of the rodless cylinder;

step six, in the bread accessory adding process, the gate signal at the outlet drives the automatic opening, the driving motor is started, the moving assembly moves out of the baking oven, at the moment, the linkage rack of the accessory adding mechanism drives the linkage wheel to rotate, the rotating linkage wheel drives the pushing gun to extrude cream in the decorative bag downwards through the transmission of a screw rod nut, and the cream intermittently falls onto the corresponding bread cut;

and step seven, a bread packaging procedure, namely manually packaging the bread after all the bread is coated with cream.

Preferably, in the first step, the thickness of the cut of the bread by the cutting mechanism is 2-3 cm.

Preferably, in the first step, the bread is sequentially placed into the placing space a by the robot.

Preferably, in the second step, the time of the primary baking work is 5-8 min.

Preferably, in the second step, the temperature in the oven is preheated to 145 ℃.

Preferably, in the fourth step, the time of the secondary baking work is 20-25 min.

Preferably, in the fourth step, the temperature in the baking box is raised to 300-450 ℃.

Preferably, in the fourth step, the reciprocating swing angle of the bearing bin is-30 to 30 degrees.

Preferably, in the third step, the spreading and rotating angle of the material receiving tray a and the material receiving tray b is 30-45 °.

Preferably, in the fifth step, the spreading and rotating angle of the receiving tray a and the receiving tray b is 30 to 45 °.

The invention also provides an automatic high-fiber bread processing device matched with the automatic high-fiber bread processing technology, which comprises the following components:

a baking oven;

the baking oven is provided with an inlet and an outlet along the length direction, the side wall of the baking oven is provided with a first waist groove, and the inlet and the outlet drive a switch through electric signals;

a transport mechanism;

the transmission mechanism comprises two groups of supporting rails which are arranged in a penetrating manner along the length direction of the baking oven and are arranged at the upper end of the baking oven, a moving assembly which is arranged below the supporting rails in a sliding manner, a first driving assembly for driving the moving assembly to reciprocate and a bearing assembly which is arranged on the moving assembly and is arranged along the length direction of the baking oven;

a material shaking mechanism;

the material shaking mechanism comprises a supporting shaft, a rolling assembly and a second driving assembly, wherein the supporting shaft is installed at the upper end of the baking oven and positioned between the two groups of supporting tracks, the rolling assembly is rotatably arranged on the supporting shaft and arranged along the length direction of the baking oven, and the second driving assembly is arranged outside the baking oven and used for driving the rolling assembly to turn back and forth;

the two groups of support shafts are arranged and are positioned at the head end and the tail end of the baking box;

a slitting mechanism including a cutter assembly mounted on the support shaft;

add auxiliary material mechanism, it sets up to add auxiliary material mechanism toast the case outside and be located transmission device's output setting.

Preferably, the first waist groove is provided with a brush made of soft material.

Preferably, the moving assembly includes:

a carriage;

the two groups of sliding frames are arranged and are respectively arranged below the supporting tracks in a corresponding sliding mode, and the sliding frames are matched and slide in T-shaped grooves of the supporting tracks;

a base;

the base sets up two sets ofly and is located respectively the head both ends of carriage, the base passes through the fixed setting of flexible unit on two carriages.

Preferably, the lower ends of the two groups of bases are respectively provided with a counterweight foot in a rotating mode, and the counterweight feet are driven by a signal driver to be unfolded and stored.

Preferably, the first drive assembly comprises:

a drive rack;

the transmission rack is arranged on the sliding frame, and teeth of the transmission rack are vertically arranged downwards;

a first transmission member;

the first transmission piece is arranged at the input end of the baking box and comprises a bracket a, a rotating shaft a which is rotatably arranged on the bracket a and a gear a which is meshed with the transmission rack and synchronously transmitted with the rotating shaft a;

a second transmission member;

the second transmission piece is arranged at the input end of the baking box and comprises a bracket b, a rotating shaft b and a gear b, wherein the rotating shaft b is rotatably arranged on the bracket b, and the gear b is meshed with the transmission rack and synchronously transmitted with the rotating shaft b;

the first transmission piece is in transmission connection with the second transmission piece through a belt;

a drive motor;

the driving motor drives the driving motor to perform synchronous transmission.

Preferably, the bearing assembly comprises:

installing a shaft;

the two groups of mounting shafts are arranged and are respectively arranged on the two groups of bases, and the two groups of mounting shafts are arranged coaxially;

a receiving part a;

the receiving part a comprises a servo motor a arranged in the base, a driving wheel a driven by the servo motor a to rotate and positioned outside the base, a receiving disc a rotatably arranged on the mounting shaft close to the input end of the baking box and an incomplete driven wheel a fixedly connected with the end part of the receiving disc a and meshed with the driving wheel a;

a receiving part b;

the receiving part b comprises a servo motor b arranged in the base, a driving wheel b driven by the servo motor b to rotate and positioned outside the base, a receiving disc b rotatably arranged on the mounting shaft close to the input end of the baking box and an incomplete driven wheel b fixedly connected with the end part of the receiving disc b and meshed with the driving wheel b;

the material receiving disc a and the material receiving disc b are in matched transmission and are arranged in an arc-shaped structure, and a plurality of groups of partition plates a are arranged at equal intervals along the length direction of the material receiving disc a and the material receiving disc b;

the contact part of the two partition plates a is provided with a chamfer;

a bread placing space a is formed between every two adjacent partition plates a, a guide plate is arranged above the bread placing space, and the guide plates on the material receiving parts a and the material receiving parts b are arranged in a staggered mode.

Preferably, the tumbling assembly comprises:

a support frame;

two ends of the supporting frame are rotatably arranged on the supporting shaft;

a load bearing bin;

two ends of the bearing bin are arranged on the supporting frame and are positioned below the bearing assembly, and a plurality of groups of partition plates b are arranged at equal intervals along the length direction of the bearing bin;

the bread placing space b is formed between every two adjacent partition plates b, the placing space b and the placing space a are arranged in a one-to-one correspondence mode, and the placing space a is smaller than the placing space b.

Preferably, the second drive assembly comprises:

a frame;

a sliding seat;

the sliding seat is arranged on the rack in a sliding manner along the vertical direction;

a telescopic cylinder;

the telescopic cylinder is rotatably arranged on the sliding seat;

a push rod;

one end of the push rod is fixedly connected with the telescopic end of the telescopic cylinder, and the other end of the push rod is rotatably connected with the outer wall of the bearing bin.

Preferably, the cutter assembly comprises a vertically arranged support rod and a blade arranged below the support rod and arranged along the length direction of the baking oven.

Still preferably, the auxiliary material adding mechanism includes:

a linkage rack;

the linkage rack is arranged on the sliding frame and is of an interrupted tooth structure, and the linkage rack is of a one-way tooth structure;

a linkage wheel;

the linkage wheel is meshed with the linkage rack and is arranged on the wheel carrier;

installing a bin;

the mounting bin is arranged on one side of the linkage wheel;

mounting a flower bag;

the upper end of the decorating bag is arranged on the mounting bin and is arranged in the mounting bin;

pushing the gun;

the pushing gun sleeve is arranged outside the decorating bag and used for pushing cream in the decorating bag downwards discontinuously;

the linkage wheel drives the pushing gun to move downwards along the vertical direction in a screw rod nut transmission mode.

The invention has the beneficial effects that:

(1) according to the invention, the primary baking process of the bread is matched with the secondary baking process of the bread, so that the bread enters the material shaking mechanism to complete normal baking after primary baking, the conventional static baking mode of the bread is changed into an overturning baking mode, and the bread is completely baked, so that the brittleness of the surface of the bread is improved, and the bread is more delicious; on the other hand, the secondary baking process of the bread is utilized to continuously circulate the heat in the baking oven to input the bread overturned downwards, so that the drying effect is further improved;

(2) according to the invention, the notching mechanism and the auxiliary material adding mechanism are matched with the transmission mechanism, before the transmission mechanism enters the baking oven, the notching mechanism is used for automatically completing the notching operation of each input bread by utilizing the transmission operation, and after the transmission mechanism leaves the baking oven, cream is sequentially extruded into the corresponding notches by utilizing the auxiliary material adding mechanism, so that the automation of the whole production line is realized, the output yield of bread processing is improved, and the benefit is greatly increased;

(3) according to the bread baking device, the bearing assembly is arranged to be matched with the rolling assembly to finish two baking works of bread, on one hand, the opening and closing actions of the bearing assembly are utilized to finish the work of releasing the primarily baked bread to the rolling assembly and extracting the baked bread from the rolling assembly, on the other hand, the opening and closing actions of the bearing assembly are utilized to conduct flow guiding work on heat in the baking box, so that the heat can enter the surface of the bread on the bearing bin from top to bottom along with the flow guiding of the material receiving disc a and the material receiving disc b in a centralized mode, the baking effect is improved, meanwhile, the heat is fully utilized, the energy loss is avoided, and the production cost is reduced;

(4) according to the invention, the auxiliary material adding mechanism is matched with the moving assembly, on one hand, the transmission of the moving assembly is utilized to drive the pattern mounting bags to discharge intermittently, and then cream is extruded into a plurality of cuts corresponding to the bread intermittently, the transmission performance is high and easy to control, and the connection of the front process and the back process is tight; on the other hand, one driving force is utilized to complete two operations, so that additional power output is saved, and the production cost is reduced.

In conclusion, the equipment has the advantages of simple structure and high automation degree, and is particularly suitable for the technical field of bread processing.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic flow diagram of an automated high fiber bread processing process.

Fig. 2 is a schematic structural diagram of an automatic high-fiber bread processing device.

Fig. 3 is a partially enlarged schematic view of the slitting mechanism.

Fig. 4 is a schematic structural diagram of the material shaking mechanism and the material shaking mechanism.

Fig. 5 is a schematic structural diagram of the moving assembly.

Fig. 6 is a schematic structural view of the tumbling assembly.

Fig. 7 is a schematic structural diagram of the moving assembly.

Fig. 8 is a schematic structural diagram of the second driving assembly.

Fig. 9 is a schematic structural diagram of the bearing assembly.

Fig. 10 is a schematic diagram of the transmission operation of the bearing assembly.

Fig. 11 is a first schematic structural diagram of an auxiliary material adding mechanism.

Fig. 12 is a schematic structural diagram of a supplementary material adding mechanism.

Detailed Description

The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.

Example one

As shown in fig. 1, an automatic processing technology of high fiber bread comprises:

step one, a bread input procedure, namely, putting a plurality of groups of breads into the placing space a246 of the corresponding bearing assembly 24 in sequence, then starting the driving motor 235 of the first driving assembly 23, driving the first transmission piece 232 to transmit by the driving motor 235, and driving the transmission rack 231 to horizontally and transversely move by the transmitted first transmission piece 232 until the moving assembly 22 enters the baking box 1;

step two, a bread primary baking process, wherein after the moving assembly 22 completely enters the baking box 1, an electric signal sends out a command, doors of the inlet 11 and the outlet 12 are automatically closed, the baking box 1 is opened, and the bread is subjected to primary baking work in the placing space a 246;

step three, in the bread transferring process, after the surface of bread has certain hardness, the rodless cylinder drives the two bases 222 to vertically move downwards to the upper surface of the bearing bin 322 of the rolling assembly 32 through the telescopic unit 223, then the servo motor a2421 and the servo motor b2431 are automatically started, the material receiving disc a2423 and the material receiving disc b2433 are automatically opened, the bread falls into the bearing bin 322 below, and the rodless cylinder drives the two bases 222 to reset through the telescopic unit 223;

step four, in the secondary bread baking process, the telescopic cylinder 333 of the second driving assembly 33 is started, the telescopic cylinder 333 drives the bearing bin 322 to swing back and forth through the push rod 334, the bearing bin 322 drives the bread in the bearing bin to roll in the swinging process, namely the bread turns over and falls off after reaching the highest point, and comprehensive baking is achieved;

step five, a heat diversion process, which is synchronous with the step four, the servo motor a2421 and the servo motor b2431 automatically start to rotate positively and negatively, so as to drive the material receiving plate a2423 and the material receiving plate b2433 to rotate in a reciprocating manner, in the rotating process, the diversion plate 247 conducts heat diversion work on the interior of the baking box 1, so that heat is concentrated and downwards slapped and sent to bread, the heat is concentrated, after baking work is finished, the rodless cylinder drives the two bases 222 to move downwards through the telescopic unit 223, the material receiving plate a2423 and the material receiving plate b2433 in an opened state are folded to extract the bread on the bearing bin 322, and the bread is reset under the action of the rodless cylinder;

step six, in the bread accessory adding process, the door signal of the outlet 12 is driven to automatically open, the driving motor 235 is started, the moving assembly 22 is moved out of the baking box 1, at the moment, the linkage rack 51 of the accessory adding mechanism 5 drives the linkage wheel 52 to rotate, the rotating linkage wheel 52 drives the pushing gun 55 to squeeze cream in the decorating bag 54 downwards through the transmission of the screw rod nut, and the cream intermittently falls onto the corresponding bread cut;

and step seven, a bread packaging procedure, namely manually packaging the bread after all the bread is coated with cream.

In the embodiment, a primary bread baking process is matched with a secondary bread baking process, so that the bread enters a material shaking mechanism to complete normal baking after primary baking, the conventional static baking mode of the bread is changed into an overturning baking mode, and the bread is completely baked, so that the brittleness of the surface of the bread is improved, and the bread is more delicious; on the other hand, the secondary baking process of the bread is utilized to continuously circulate the heat in the baking oven to input the bread overturned downwards, so that the drying effect is further improved.

Further, in the first step, the thickness of the cut of the bread by the cutting mechanism 4 is 2-3 cm.

Further, in the first step, the bread is sequentially put into the placing space a246 by the robot.

Further, in the second step, the time of primary baking is 5-8 min.

Further, in the second step, the temperature in the baking oven 1 is preheated to 145 ℃.

Further, in the fourth step, the time of the secondary baking work is 20-25 min.

Further, in the fourth step, the temperature in the baking box 1 is raised to 300-450 ℃.

Further, in the fourth step, the angle of the reciprocating swing of the bearing bin 322 is-30 to 30 °.

Further, in the third step, the unfolding rotation angle of the material receiving tray a2423 and the material receiving tray b2433 is 30-45 °.

In the fifth step, the spreading and rotating angles of the material receiving tray a2423 and the material receiving tray b2433 are 30 to 45 °.

Example two

As shown in fig. 2, an automatic high fiber bread processing device comprises:

a baking oven 1;

the baking oven 1 is provided with an inlet 11 and an outlet 12 along the length direction, the side wall of the baking oven 1 is provided with a first waist groove 13, and the inlet 11 and the outlet 12 are driven to be switched by electric signals;

a transmission mechanism 2;

the transmission mechanism 2 comprises two groups of supporting rails 21 which are arranged in a penetrating manner along the length direction of the baking oven 1 and are installed at the upper end of the baking oven 1, a moving assembly 22 which is arranged below the supporting rails 21 in a sliding manner, a first driving assembly 23 which is used for driving the moving assembly 22 to move in a reciprocating manner, and a bearing assembly 24 which is installed on the moving assembly 22 and is arranged along the length direction of the baking oven 1;

a material shaking mechanism 3;

the material shaking mechanism 3 comprises a supporting shaft 31 which is arranged at the upper end of the baking oven 1 and positioned between the two groups of supporting tracks 21, a rolling component 32 which is rotatably arranged on the supporting shaft 31 and arranged along the length direction of the baking oven 1, and a second driving component 33 which is arranged outside the baking oven 1 and used for driving the rolling component 32 to turn back and forth;

the two groups of support shafts 31 are arranged and are positioned at the head end and the tail end of the baking box 1;

a slitting mechanism 4, the slitting mechanism 4 comprising a cutter assembly mounted on the support shaft 31;

add auxiliary material mechanism 5, it sets up to add auxiliary material mechanism 1 outer just being located toast case the output setting of transmission device 2.

In the embodiment, the conveying mechanism 2 is matched with the material shaking mechanism 3, so that the bread enters the material shaking mechanism 3 to complete normal drying after primary drying, the conventional static baking mode of the bread is changed into an overturning baking mode, and the bread is completely baked, so that the brittleness of the surface of the bread is improved, and the bread is more delicious; on the other hand, the heat in the baking box 1 is continuously circulated and input to the bread turned downwards by utilizing the swinging of the transmission mechanism 2, so that the drying effect is further improved.

It should be noted that, through setting up incision mechanism 4, add 5 cooperation transmission device 2 of auxiliary material mechanism, utilize transmission work to accomplish automatically that incision mechanism 4 accomplishes the incision work to the bread of each input before transmission device 2 gets into toasting case 1, recycle transmission device 2 and leave toasting case 1 back and utilize and add auxiliary material mechanism 5 and crowd cream in proper order to the incision that corresponds in, realize the automation of whole production line, improve bread processing output, greatly increased income.

Further, as shown in fig. 2, a brush made of a soft material is disposed on the first waist groove 13.

In this embodiment, through setting up the brush, avoid toasting the inside steam of case 1 and outwards run off, set up first waist groove 13 simultaneously and be for second drive assembly 33 can normally swing, first waist groove 13 plays support and guide effect to second drive assembly 33 swing work.

Further, as shown in fig. 4, the moving assembly 22 includes:

a carriage 221;

the two groups of sliding frames 221 are arranged and are respectively arranged below the supporting track 21 in a corresponding sliding manner, and the sliding frames 221 are matched and slide in T-shaped grooves of the supporting track 21;

a base 222;

the two sets of the bases 222 are respectively located at the first ends and the second ends of the sliding frames 221, and the bases 222 are fixedly arranged on the two sliding frames 221 through the telescopic units 223.

Further, as shown in fig. 5, the lower ends of the two sets of bases 222 are respectively provided with a counterweight leg 224 in a rotating manner, and the counterweight legs 224 are driven by a signal driver to be unfolded and stored.

In the embodiment, the counterweight feet 224 are provided for the purpose that, since the bases 222 are too heavy during the transportation process, when any base 222 is moved away from the sliding rack 221, a weight loss phenomenon may be caused, and therefore, the counterweight feet 224 are provided, and after any base 222 leaves the oven 1, the counterweight feet 224 therein are automatically released, slide on the ground, keep the balance of the whole transmission mechanism 2, and further the transmission of the transmission mechanism 2 is stable.

Further, as shown in fig. 7, the first driving assembly 23 includes:

a driving rack 231;

the transmission rack 231 is mounted on the sliding frame 221, and teeth of the transmission rack are vertically arranged downwards;

a first transmission member 232;

the first transmission member 232 is arranged at the input end of the oven 1, and comprises a bracket a2321, a rotating shaft a2322 rotatably arranged on the bracket a2321, and a gear a2323 engaged with the transmission rack 231 and synchronously driven with the rotating shaft a 2322;

a second transmission member 233;

the second transmission member 233 is disposed at an input end of the oven chamber 1, and includes a bracket b2331, a rotation shaft b2332 rotatably disposed on the bracket b2331, and a gear b2333 engaged with the transmission rack 231 and synchronously transmitted with the rotation shaft b 2332;

the first transmission piece 232 is in transmission connection with the second transmission piece 233 through a belt 234;

a drive motor 235;

the driving motor 235 drives the rotating shaft a2322 to synchronously drive.

In detail, the first transmission member 232 is matched with the second transmission member 233, and the pushing operation of the moving assembly 22 is realized by using two sets of transmission members, so that the transmission stability is high.

Further, as shown in fig. 4, 9 to 10, the bearing assembly 24 includes:

mounting a shaft 241;

the two groups of mounting shafts 241 are arranged and are respectively arranged on the two groups of bases 222, and the two groups of mounting shafts 241 are arranged coaxially;

a receiving part a 242;

the receiving part a242 comprises a servo motor a2421 arranged in the base 222, a driving wheel a2422 driven by the servo motor a2421 to rotate and positioned outside the base 222, a receiving disc a2423 rotatably arranged on the mounting shaft 241 close to the input end of the baking oven 1, and an incomplete driven wheel a2424 fixedly connected with the end part of the receiving disc a2423 and meshed with the driving wheel a 2422;

a receiving member b 243;

the receiving part b243 comprises a servo motor b2431 arranged in the base 222, a driving wheel b2432 driven by the servo motor b2431 to rotate and positioned outside the base 222, a receiving disc b2433 arranged on the mounting shaft 241 close to the input end of the baking box 1 in a rotating way, and an incomplete driven wheel b2434 fixedly connected with the end of the receiving disc b2433 and meshed with the driving wheel b 2432;

the material receiving disc a2423 and the material receiving disc b2433 are in matched transmission and are arranged in an arc-shaped structure, and a plurality of groups of partition plates a245 are arranged at equal intervals along the length direction of the material receiving disc a2423 and the material receiving disc b 2433;

the contact part of the two separation plates a245 is provided with a chamfer;

a bread placing space a246 is formed between two adjacent partition plates a245, a guide plate 247 is arranged above the bread placing space, and the guide plates 247 on the receiving parts a242 and b243 are arranged in a staggered mode.

It should be noted that the material receiving tray a2423 and the material receiving tray b2433 are made to be close to the shape of the bread, so that the bread can stably fall into the placing space a 246; the purpose of arranging the guide plates 247 on the receiving part a242 and the receiving part b243 in a staggered way is to avoid interference between the two guide plates when heat is guided to work; the part contacted with the lower end of the partition plate a245 is provided with a chamfer, so that the bread can be quickly scooped up like a shovel knife when being folded; the partition plate a245 is provided to prevent bread from being stuck during the transfer and the primary drying of any bread, thereby improving the molding efficiency.

Further, as shown in fig. 6 and 8, the tumbling assembly 32 includes:

the support frame 321;

the two ends of the supporting frame 321 are rotatably arranged on the supporting shaft 31;

a load-bearing bin 322;

two ends of the carrying bin 322 are disposed on the supporting frame 321 and below the material receiving tray a2423 and the material receiving tray b2433, and a plurality of groups of partition plates b323 are disposed at equal intervals along the length direction of the carrying bin 322;

the placing space b324 of bread is formed between two adjacent partition plates b323, the placing space b324 is arranged corresponding to the placing space a246 one by one, and the placing space a246 is smaller than the placing space b 324.

In this embodiment, through setting up bearing assembly 24 cooperation rolling assembly 3, accomplish two baking and baking work of bread, utilize bearing assembly 24's the action that opens and shuts to accomplish the bread after elementary baking and release to rolling assembly 3 work and will accomplish the bread after baking and draw work in rolling assembly 3 on the one hand, on the other hand utilizes bearing assembly 24's the action that opens and shuts, carry out water conservancy diversion work with the heat in baking oven 1, make it concentrate along with receiving dish a2423 and receiving dish b 2433's water conservancy diversion top-down enter into the bread surface on bearing bin 322, when improving the baking effect, make full use of heat, avoid energy loss, reduction in production cost.

In detail, to place space a246 and place the one-to-one setting of space b324, avoid the disorderly indiscriminate run of a plurality of bread at the transmission in-process, be favorable to carrying on spacingly to each bread, and then do benefit to the work that can accurate completion get, roll and add cream to the clamp of bread in the course of working, the pertinence is high.

Further, as shown in fig. 8, the second driving assembly 33 includes:

a frame 331;

a slide mount 332;

the sliding seat 332 is arranged on the rack 331 in a sliding manner along the vertical direction;

a telescopic cylinder 333;

the telescopic cylinder 333 is rotatably arranged on the sliding seat 332;

a push rod 334;

one end of the push rod 334 is fixedly connected with the telescopic end of the telescopic cylinder 333, and the other end of the push rod is rotatably connected with the outer wall of the bearing bin 322.

Further, as shown in fig. 3, the cutter assembly includes a support rod 41 vertically disposed and a blade 42 disposed below the support rod 41 and along the length direction of the oven 1.

In this embodiment, through setting up cutter unit spare, the in-process bread that removes the subassembly removes passes through blade 42 in proper order, accomplishes opening work under the effect of blade 42, replaces the artifical work of carrying out the opening to the bread of tradition one by one, improves work efficiency.

EXAMPLE III

As shown in fig. 2, 11 to 12, wherein the same or corresponding components as those in the second embodiment are denoted by the same reference numerals as those in the second embodiment, only the differences from the second embodiment will be described below for the sake of convenience. The third embodiment is different from the second embodiment in that:

further, as shown in fig. 2, 11 to 12, the auxiliary material adding mechanism 5 includes:

a linking rack 51;

the linkage rack 51 is arranged on the sliding frame 221 and is of an interrupted tooth structure, and the linkage rack 51 is of a one-way tooth structure;

a linkage wheel 52;

the linkage wheel 52 is meshed with the linkage rack 51 and is arranged on the wheel carrier;

a mounting bin 53;

the mounting bin 53 is arranged on one side of the linkage wheel 52;

a piping bag 54;

the decorating bag 54 is mounted on the mounting bin 53 at the upper end and is disposed in the mounting bin 53;

the gun 55 is pushed;

the pushing gun 55 is sleeved outside the decorating bag 54 and used for pushing cream in the decorating bag 54 downwards discontinuously;

the linkage wheel 52 drives the pushing gun 55 to move downwards along the vertical direction in a screw nut transmission mode.

In the embodiment, the auxiliary material adding mechanism 5 is arranged to be matched with the moving assembly 22, on one hand, the transmission of the moving assembly 22 is utilized to drive the decorating bags 54 to discharge materials intermittently, and then cream is extruded into a plurality of corresponding bread notches intermittently, the transmission performance is high, the control is easy, and the connection of the front process and the back process is tight; on the other hand, one driving force is utilized to complete two operations, so that additional power output is saved, and the production cost is reduced.

In detail, when any bread passes through the lower end of the decorating bag 54, the linkage rack 51 is meshed with the linkage rack 51 to complete the extruding work of the cut cream; when the gap between two adjacent breads passes through the lower end of the decorating bag 54, the linkage rack 51 has no teeth, namely is not meshed with the linkage rack 51.

The working process is as follows:

firstly, a plurality of groups of bread are sequentially placed into the placing space a246 of the corresponding bearing assembly 24, then the driving motor 235 of the first driving assembly 23 is started, the driving motor 235 drives the first transmission piece 232 to transmit, the first transmission piece 232 then drives the transmission rack 231 to horizontally and transversely move until the moving assembly 22 enters the baking box 1, and in the moving process, the notch mechanism 4 finishes the notch work of the bread;

then, after the moving assembly 22 completely enters the baking box 1, the electric signal sends out a command, the doors of the inlet 11 and the outlet 12 are automatically closed, the baking box 1 is opened, and the bread is primarily baked in the placing space a 246;

then, after the surface of the bread has a certain hardness, the rodless cylinder drives the two bases 222 to vertically move downwards to the upper surface of the bearing bin 322 of the rolling assembly 32 through the telescopic unit 223, then the servo motor a2421 and the servo motor b2431 are automatically started, the material receiving tray a2423 and the material receiving tray b2433 are automatically opened, the bread falls into the bearing bin 322 below, and the rodless cylinder drives the two bases 222 to reset through the telescopic unit 223;

then, the telescopic cylinder 333 of the second driving assembly 33 is started, the telescopic cylinder 333 drives the bearing bin 322 to swing back and forth through the push rod 334, the bearing bin 322 drives the bread in the bearing bin to roll in the swinging process, namely the bread falls after reaching the highest point, and comprehensive baking is realized;

meanwhile, the servo motor a2421 and the servo motor b2431 automatically start to rotate positively and negatively, so as to drive the material receiving disc a2423 and the material receiving disc b2433 to rotate in a reciprocating manner, in the rotating process, the guide plate 247 guides heat in the baking box 1 to form heat conduction work, so that the heat is concentrated and downwards slapped and sent to bread, the heat is concentrated, after the baking work is finished, the rodless cylinder drives the two bases 222 to move downwards through the telescopic unit 223, the material receiving disc a2423 and the material receiving disc b2433 in an open state are folded to extract the bread on the bearing bin 322, and the bread is reset under the action of the rodless cylinder;

then, the gate signal of the outlet 12 drives the automatic opening, the driving motor 235 opens, the moving assembly 22 moves out of the baking oven 1, at this time, the linkage rack 51 of the auxiliary material adding mechanism 5 drives the linkage wheel 52 to rotate, the rotating linkage wheel 52 drives the pushing gun 55 to squeeze cream in the decorating bag 54 downwards through the transmission of the screw nut, and the cream intermittently falls onto the corresponding bread cut;

and finally, manually packaging the bread after all the bread is creamed.

In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.

Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art in light of the technical teaching of the present invention should be included within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.