阅读说明：本技术 一种圆竹表面处理设备及圆竹表面处理工艺 (A kind of round bamboo surface processing equipment and round bamboo process of surface treatment ) 是由 黄成建 郝立奎 王军龙 屠艳拉 陈玉和 刘胜辉 鲍敏振 于 2019-08-19 设计创作，主要内容包括：本发明涉及一种圆竹表面处理设备及圆竹表面处理工艺,包括主体,其特征在于：所述主体中设置有贯穿所述主体的料道,所述料道上配合设置用于圆竹沿料道输送的输送装置以及用于圆竹表面砂光的砂光装置,所述砂光装置至少设置一个,所述砂光装置包括砂光组件,所述砂光组件包括能够贴合圆竹形态的砂轮。砂轮中间设置有贴合圆竹特有形态的凹槽,同时压辊、支撑辊、传动辊表面设置有凹槽使圆竹的转动,圆竹表面砂光处理更加均匀,处理效果更好；压辊的连接杆上套设有弹簧,直径较大的圆竹进行砂光处理时压辊收到挤压会上下移动以紧密贴合在不同尺寸的圆竹上,能提高砂光处理效果；且实现圆竹表面砂光处理自动化,减少人工操作,有效提高生产效率。(The present invention relates to a kind of round bamboo surface processing equipment and circle bamboo process of surface treatment, including main body, it is characterized by: being provided with the material path through the main body in the main body, the conveying device conveyed for justifying bamboo along material path and the sanding device for justifying bamboo sanding surface are equipped in the material path, the sanding device is at least arranged one, the sanding device includes sanding component, and the sanding component includes the grinding wheel that can be bonded round bamboo form.The groove for being bonded the circle peculiar form of bamboo is provided among grinding wheel, while pressure roller, support roller, transmission roller surface are provided with groove makes the rotation of round bamboo, circle bamboo sanding surface processing is more uniform, and treatment effect is more preferable；It is arranged with spring in the connecting rod of pressure roller, pressure roller, which receives extruding, when the circle bamboo being relatively large in diameter carries out sanding processing can move up and down to be fitted tightly on various sizes of round bamboo, can improve sanding treatment effect；And realize circle bamboo sanding surface processing automation, manual operation is reduced, production efficiency is effectively improved.)

1. a kind of round bamboo surface processing equipment, including main body (1), it is characterised in that: be provided in the main body (1) through described The material path (11) of main body (1), be equipped on the material path (11) conveying device conveyed for justifying bamboo along material path (11) and For justifying the sanding device of bamboo sanding surface, the sanding device is at least arranged one, and the sanding device includes sanding component, The sanding component includes the grinding wheel (32) that can be bonded round bamboo form.

2. round bamboo surface processing equipment according to claim 1, it is characterised in that: the conveying device includes live-roller, The live-roller is rubber rollers, PVC roller or polyurethane roller, and the live-roller includes the first live-roller (26) and the second live-roller (27), first live-roller (26) and the second live-roller (27) are driven with the first motor (21) being arranged on main body (1) respectively Connection.

3. round bamboo surface processing equipment according to claim 2, it is characterised in that: the transmission roller surface is provided with spiral Or the groove (221) of parallel drive roller length direction.

4. round bamboo surface processing equipment according to claim 1 to 3, it is characterised in that: also cooperation is set in material path (11) Set the pressure roller (22) for pressing downwards to circle bamboo and the support roller (36) for supporting to circle bamboo bottom.

5. round bamboo surface processing equipment according to claim 4, it is characterised in that: the company that the pressure roller (22) passes through setting Extension bar (25) setting is arranged with spring on material path (11) upper end, the connecting rod (25), and the support roller (36) passes through setting Bearing block (37) be arranged in material path (11) bottom；

Pressure roller (22) surface is provided with helical groove (221), and the pressure roller (22) is rubber rollers, PVC roller, polyurethane Roller；

Support roller (36) surface is provided with helical groove (221), and the support roller (36) is rubber rollers, PVC roller, poly- ammonia Ester roller.

6. round bamboo surface processing equipment according to claim 1, it is characterised in that: the sanding device includes defeated with circle bamboo The first sanding device (61) and the second sanding device (62) and the third sand parallel with circle bamboo conveying direction for sending direction vertical Electro-optical device (63) and the 4th sanding device (64)；

The sanding device may be provided on the main body (1) by sliding rail (35), be equipped on the sanding device useful In the threaded rod (34) for adjusting sanding device and material path (11) relative distance；

The sanding component further includes second driving shaft (33), second be arranged on the second driving shaft (33) and main body (1) Motor (31) transmission connection.

7. round bamboo surface processing equipment according to claim 1, it is characterised in that: the grinding wheel (32) includes the first emery cloth It takes turns (321) and the second flap wheel (322), the diameter of second flap wheel (322) is less than the straight of first flap wheel (321) Diameter, second flap wheel (322) are limited between two first flap wheels (321)；

Alternatively, being provided with the groove for being bonded circle bamboo form among the grinding wheel (32).

8. round bamboo surface processing equipment according to claim 1, it is characterised in that: be provided with electronic box on the main body (1) (4), danger button (41) are provided on the electronic box (4).

9. the technique for carrying out round bamboo surface treatment using equipment described in claim 1, it is characterised in that:

A. circle bamboo is screened, the biggish round bamboo of curvature is subjected to alignment processing；

B. adjust control panel, set the feeding rate of conveying device as 0.2-0.4m/s, set the slewing rate of sanding device as 1-1500r/min sets sanding amount as 0.1-0.2mm, turns on the power switch；

C. circle bamboo will be straightened and be put into material path (11) feed inlet, circle bamboo is driven into sanding area through conveying device；

D. sanding component touch circle bamboo carries out sanding surface processing；

E. sanding surface treated circle bamboo exited by live-roller from material path (11) discharge port；

F. sanding is collected treated circle bamboo, to carry out round bamboo following process.

10. round bamboo process of surface treatment according to claim 9, it is characterised in that: further include step after the step b G, the step g are to press danger button (41) under power-on state with cut-off equipment power supply.

Technical field

The invention belongs to the bamboo wood processing technical field in timber industry, especially a kind of round bamboo surface processing equipment And circle bamboo process of surface treatment.

Background technique

In recent years, the development of Landscape Architecture, Modern Decorative finishing is so that justify bamboo in the application of building structure and finishing field It is more and more common.Bamboo wood receives the common concern in market because of its special structure and excellent mechanical property.But bamboo wood table Face has coating of wax material, brings detrimental effect to post-production, and bamboo wood surface layer bamboo blueness is comparatively dense, subsequent handling Middle processing is difficult, usually chemicals treatment, but paint film poor permeability, and treatment agent is impermeable to inside bamboo wood, processing effect Fruit is bad, and medicament is be easy to cause to waste.Therefore in the actual processing process, need to carry out sanding surface processing to bamboo wood.

Circle bamboo is due to its structural particularity, is to handle circle bamboo using the method for artificial sanding polishing for a long time.Sanding It is the intensity for keeping plate surface smooth while increasing surface, thickness uniformity is suitble to various surfacing process, is suitble to various standards Structural member, convenient for fitting up and making furniture.Processing efficiency is low and degree for the treatment of is inadequate for traditional round bamboo sanding surface, at this stage palm brush Application with abrasive band increases so that justifying bamboo sanding surface treatment effeciency, but the shape due to that can not well adapt to round bamboo State, sanding are not uniform enough.Therefore a kind of solution is urgently found, round bamboo sanding treatment effeciency can either be improved, and can mention Takasago light processing effect.

Summary of the invention

The present invention devises a kind of high efficiency processing circle bamboo sanding surface, and the circle bamboo surface treatment that sanding treatment effect is good Equipment and circle bamboo process of surface treatment.

In order to solve above-mentioned technical problem, present invention employs following scheme: a kind of round bamboo surface processing equipment, Including main body, it is characterised in that: be provided with the material path through the main body in the main body, be equipped with and be used in the material path The conveying device that circle bamboo conveys along material path and the sanding device for justifying bamboo sanding surface, the sanding device are at least arranged one A, the sanding device includes sanding component, and the sanding component includes the grinding wheel that can be bonded round bamboo form.

The circle bamboo surface processing equipment, it is characterised in that: the conveying device includes live-roller, and the live-roller is Rubber rollers, PVC roller or polyurethane roller, the live-roller include the first live-roller and the second live-roller, first live-roller and Second live-roller is sequentially connected with the first motor being arranged in main body respectively.

The circle bamboo surface processing equipment, it is characterised in that: the transmission roller surface is provided with spiral or parallel drive The groove of roller length direction

The circle bamboo surface processing equipment, it is characterised in that: be also equipped in material path for pressing downwards to circle bamboo Pressure roller and for circle bamboo bottom support support roller.

The circle bamboo surface processing equipment, it is characterised in that: the pressure roller is arranged by the connecting rod of setting in material path Upper end, spring is arranged in the connecting rod, and the support roller is arranged by the bearing block of setting in material path bottom；

The roller surface is provided with helical groove, and the pressure roller is rubber rollers, PVC roller, polyurethane roller；

The roll surface is provided with helical groove, and the support roller is rubber rollers, PVC roller, polyurethane roller.

The circle bamboo surface processing equipment, it is characterised in that: the sanding device includes vertical with circle bamboo conveying direction The first sanding device and the second sanding device and filled with the parallel third sanding device of circle bamboo conveying direction and the 4th sanding It sets；

The sanding device is settable on the body by sliding rail, is equipped on the sanding device for adjusting Save the threaded rod of sanding device and material path relative distance；

The sanding component further includes second driving shaft, the second motor drive being arranged on the second driving shaft and main body Connection.

The circle bamboo surface processing equipment, it is characterised in that: the grinding wheel includes the first flap wheel and the second flap wheel, The diameter of second flap wheel is less than the diameter of first flap wheel, and second flap wheel is limited in two described first Between flap wheel；

Alternatively, being provided with the groove for being bonded circle bamboo form among the grinding wheel.

The circle bamboo surface processing equipment, it is characterised in that: be additionally provided with electronic box in the main body, set on the electronic box It is equipped with danger button.

Utilize the circle bamboo process of surface treatment of above-mentioned round bamboo surface processing equipment, it is characterised in that:

A. circle bamboo is screened, the biggish round bamboo of curvature is subjected to alignment processing；

B. control panel is adjusted, sets the feeding rate of conveying device as 0.2-0.4m/s, sets the rotation speed of sanding device Rate is 1-1500r/min, sets sanding amount as 0.1-0.2mm, turns on the power switch；

C. circle bamboo will be straightened and be put into material path feed inlet, circle bamboo is driven into sanding area through conveying device；

D. sanding component touch circle bamboo carries out sanding surface processing；

E. sanding surface treated circle bamboo exited by live-roller from material path discharge port；

F. sanding is collected treated circle bamboo, to carry out round bamboo following process.

The circle bamboo process of surface treatment, it is characterised in that: further include step after the step b

G, the step g are to press danger button under power-on state with cut-off equipment power supply.

The circle bamboo processing equipment and circle bamboo process of surface treatment have the advantages that

The grinding wheel of sanding device in the present invention is provided with the groove for being bonded the circle peculiar form of bamboo, while pressure roller, branch among it Support roller, transmission roller surface, which are provided with helical groove, makes the rotation of round bamboo, and circle bamboo sanding surface handles more uniform, treatment effect More preferably；It is provided with spring in the connecting rod of pressure roller, pressure roller receives extruding meeting up and down when the circle bamboo being relatively large in diameter carries out sanding processing Movement can improve sanding treatment effect to be fitted tightly on various sizes of round bamboo；And realize the processing of circle bamboo sanding surface certainly Dynamicization reduces manual operation, effectively improves production efficiency.

Detailed description of the invention

Fig. 1: the structural schematic diagram of present invention circle bamboo surface processing equipment；

Fig. 2: the sanding component diagram of sanding device in present invention circle bamboo surface processing equipment；

Fig. 3: pressure roller schematic diagram in present invention circle bamboo surface processing equipment；

Fig. 4: present invention circle bamboo process flow for carrying out surface treatment figure.

Description of symbols:

1 main body；11 material paths；21 first motors；22 pressure rollers；221 grooves；222 through-holes；23 first conveyer belts；24 second pass Send band；25 connecting rods；26 first live-roller rollers；27 second live-roller rollers；31 second motors；32 grinding wheels；321 first flap wheels； 322 second flap wheels；33 second driving shafts；35 operating sticks；35 threaded rods；36 support rollers；37 bearing blocks；4 electronic boxs；41 promptly press Button；5 fixed plates；61 first sanding devices；62 second sanding devices；63 third sanding devices；64 the 4th sanding devices.

Specific embodiment

With reference to the accompanying drawing, a specific embodiment of the invention is described in further detail, is easier to technical solution of the present invention In understanding and grasp.

In conjunction with shown in Fig. 1 to Fig. 3, present invention circle bamboo surface processing equipment includes conveying device, sanding device and equipment Main body 1.The material path 11 through main body 1 is provided in main body 1, material path 11 is the channel for conveying round bamboo, and conveying device is specific It is set to the feed end in main body 1 close to material path 11.

Conveying device includes first motor 21, conveyer belt and live-roller, and conveyer belt includes the first conveyer belt 23 and second Conveyer belt 24；The surface of live-roller is provided with the groove 221 of spiral or parallel drive roller length direction comprising the first live-roller 26 and second live-roller 27.The setting of the groove 221 of spiral or parallel drive roller length direction helps round bamboo and is fed forward.First Motor 21 is fixedly connected on the lower section of the material path 11 of main body 1.First conveyer belt 23 is successively socketed on the shaft of motor and first and passes On the transmission shaft of dynamic roller 26, motor runs through the first conveyer belt 23 and drives the rotation of the first live-roller 26.Second 24 sets of conveyer belt It is successively socketed on the transmission shaft of the first live-roller 26 and the transmission shaft of the second live-roller 27, the first live-roller 26 drives when rotating The operating of second conveyer belt 24.The operating of 21 rotate driving conveyer belt of first motor realizes that circle bamboo is given forward so that live-roller rotates Into.

The pressure roller 22 for pressing downwards to circle bamboo and the branch for supporting to circle bamboo bottom are also equipped in material path 11 Roller 36 is supportted, pressure roller 22 is fixedly connected on the downside of material path 11 by connecting rod 25, and support roller 36 is fixedly connected by bearing block 37 In upside of the material path 11 relative to pressure roller 22.The center of pressure roller 22 and support roller 36 is provided with through-hole 222, and central axis passes through Through-hole 222 is fixedly connected in material path 11 (i.e. pressure roller 22 and support roller 36 is across material path 11), enables pressure roller 22 and support roller 36 It is enough to be rolled around central axis.

More preferably embodiment is that the first turntable is fixedly connected on machine shaft to one kind, the transmission shaft of the first live-roller 26 On be fixedly connected with the second turntable, be fixedly connected with third turntable on the transmission shaft of the second live-roller 27, conveyer belt, which is socketed on, to be turned On disk, the diameter of the first turntable is greater than or equal to the diameter of the second turntable, and the second disk diameter is greater than or equal to third turntable Diameter.

More preferably embodiment is one kind, and conveyer belt is chain, belt；Pressure roller 22, live-roller and support roller 36 be rubber rollers, PVC roller, polyurethane roller.

A kind of more preferably embodiment is, pressure roller 22, support roller 36 surface be provided with spiral groove 221, to rotate Enter the circle bamboo of material path 11 by feed inlet, so that the processing of circle bamboo sanding surface is more evenly, treatment effect is more preferable.

A kind of more preferably embodiment is to be socketed with spring (figure in the connecting rod 25 for be arranged in the pressure roller 22 of 11 top of material path In do not show), to circle bamboo pass through pressure roller 22 when oscilaltion, make pressure roller 22 tight against the circle bamboo of different-diameter, to avoid diameter Too big/small circle bamboo cannot pass through pressure roller 22 and enter next process.

Sanding device is fixedly connected in the circumferential surface of the material path 11 in main body 1, including vertical with circle bamboo conveying direction First sanding device 61 and the second sanding device 62 and the third sanding device 63 and fourth sand parallel with circle bamboo conveying direction Electro-optical device 64.Sanding device includes the second motor 31 and sanding component, and the second motor 31 is fixedly connected in fixed plate 5.Sand Electro-optical device is arranged in the main body 1 of equipment by sliding rail 35, is equipped on sanding device for adjusting sanding device and material The threaded rod 34 of road relative distance.The two sides of specially fixed plate 5 are provided with through-hole, and sliding rail 35 passes through through-hole and fixed plate 5 connects It connects.A threaded hole is additionally provided in fixed plate 5, threaded rod 34 passes through threaded hole and fixation after passing through the through-hole opened up in main body 1 Plate 5 is spirally connected, the handle that the end of threaded rod 34 is provided with convenient for rotation process, and threaded rod 34 and 1 junction of main body are provided with pad Piece is to buffer bonding strength.Rotation adjusts threaded rod 34, and threaded rod 34 is not moved relative to main body 1, and 5 both ends of fixed plate are slided The limit of rail 35 cannot rotate, and fixed plate 5 is displaced along sliding rail 35 at this time, to control the sanding component of sanding device with respect to material path 11 Position is to change sanding device sanding treating capacity.Sanding component includes grinding wheel 32 and second driving shaft 33, second driving shaft 33 One end be fixedly connected on the rotor of the second motor 31 and be sequentially connected with the second motor 31, the other end is fixedly connected with emery cloth Wheel, motor task driven second driving shaft 33 rotate, to drive flap wheel rotation to carry out sanding processing.

More preferably embodiment is one kind, and grinding wheel 32 includes the first flap wheel 321 and the second flap wheel 322, the first flap wheel 321 diameter is greater than the diameter of the second flap wheel 322 and folds between the limit of second flap wheel 322 and two the first flap wheels 321 Add the intermediate grinding wheel 32 for being provided with arc or groove of composition, grinding wheel 32 is fixedly connected on one end of second driving shaft 33.To improve Circle bamboo sanding treatment effect.

More preferably embodiment is that sanding device is fixedly connected on the left and right and upper and lower four faces of material path 11, specifically to one kind The downside of material path 11 is fixedly connected on for the first sanding device 61, the second sanding device 62 is fixedly connected on the upside of material path 11, Third sanding device 63 is fixedly connected on the right side of material path 11, and the 4th sanding device 64 is fixedly connected on the left side of material path 11, energy It is enough more evenly sanding processing is carried out to circle bamboo surface, improve sanding treatment effect.

More preferably embodiment is to be provided with scale on sliding rail 35 to one kind, accurately to control the position of sanding device, improves circle The precision of bamboo sanding keeps round bamboo sanding surface uniform, and sanding treatment effect is more preferable.

Main body 1 is additionally provided with electronic box 4, and electronic box 4 is internally provided with controller, power supply, 4 surface of electronic box be provided with switch and Danger button 41, power supply, switch, danger button 41 and conveying device and sanding device are electrically connected with the controller, danger button 41, to cut off the power under special circumstances, avoid or reduce dangerous situation.

A kind of more preferably embodiment is that electronic box 4 is provided with control panel, controls first motor 21 and/or the second motor 31 Slewing rate, to adjust the material feeding rate of conveying device and the sanding rate of sanding device.

A kind of more preferably embodiment is that electronic box 4 is provided with control panel, controls first motor 21 and/or the second motor 31 Slewing rate, to adjust the material feeding rate of conveying device and the sanding rate of sanding device.

As shown in figure 4, the process of present invention circle bamboo process of surface treatment are as follows:

A. circle bamboo is screened, the biggish round bamboo of curvature is subjected to alignment processing；

B. control panel is adjusted, motor slewing rate is set, is turned on the power switch after adjusting threaded rod depth；

C. circle bamboo will be straightened and be put into 11 feed inlet of material path, conveying device work after the live-roller of 11 upside of material path is arranged in contact Make driving and is straightened circle bamboo advance；

D. it is straightened circle bamboo and contacts sanding device, sanding handles while continuing through conveying device driving Forward, until sanding Treated, and circle bamboo exits from the discharge port of material path 11；

E. sanding processing is completed, and is turned off the power switch.

Wherein, the alignment processing method of step a is heat treatment alignment method；The feed speed of conveying device in step c and step d Degree is 0.25-0.4m/s, and feeding rate employed in the present embodiment is 1/3m/s；The connecting rod of the pressure roller 22 of 11 top of material path Spring is socketed on 25；Circle bamboo sanding surface amount is 0.1-0.2mm in step b, and sanding amount employed in the present embodiment is 0.1mm.It is driven roller surface in step c and is provided with spiral groove 221, circle bamboo rotates during feed；Sanding fills in step d The sand roller revolving speed set is 1-1500r/min, and sand roller revolving speed employed in the present embodiment is 1200r/min.Sanding processing after with The contact of support roller 36 at rear portion is exited from discharge port.After step b is turned on the power switch, can arbitrarily it be walked before step e closes power supply The danger button 41 that pressing is set on electronic box 4 in rapid is with cut-off equipment power supply.

Specifically, a kind of round bamboo surface processing equipment and circle bamboo process of surface treatment, including main body 1, conveying device, sand Electro-optical device and electronic box 4 are provided with controller in electronic box 4, pass through the motor that controller controls conveying device and sanding device Slewing rate.In order to keep the practicability of equipment higher, meets the sanding demand of different size circle bamboos, be arranged above material path 11 Pressure roller 22 connecting rod 25 on be provided with spring, when large scale circle bamboo enter equipment when, pressure roller 22 moves up after being squeezed, Circle bamboo passes into sanding region.In order to adjust the sanding amount on round bamboo surface, pass through sliding rail 35 between sanding device and main body 1 Connection, rotating threaded rod 34 can be such that the fixed plate for being provided with sanding device 5 moves along sliding rail 35, come change sanding device with The distance of material path 11 realizes the adjustment of sanding amount.In order to improve the accuracy of sanding amount, scale is provided on sliding rail 35.In order to The effect of circle bamboo sanding surface processing is improved, the sand roller revolving speed of sanding device is 1200r/min, and the feeding rate of conveying device is 1/3m/s, and formed between two the first flap wheels 321 in sanding device using by the second flap wheel 322 setting Grinding wheel 32.Circle bamboo surface processing equipment and circle bamboo process of surface treatment through the invention, it is special that sanding device is bonded circle bamboo Have form so that sanding is more evenly, effect is more preferable, while pressure roller 22, live-roller and support roller 36 feeding process because its The groove 221 of surface setting can make round bamboo rotation, so that the sanding processing on circle bamboo surface is more uniform；In addition, realizing circle bamboo Sanding surface processing automation, reduces manual operation, effectively improves production efficiency.

It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that There is also other identical elements in process, method, article or equipment including the element.

Above in conjunction with attached drawing, an exemplary description of the invention, it is clear that realization of the invention is not by aforesaid way Limitation, as long as use the inventive concept and technical scheme of the present invention carry out various improvement, or it is not improved will be of the invention Conception and technical scheme directly apply to other occasions, be within the scope of the invention.