阅读说明：本技术 滤光波片自动贴合机 (Automatic laminating machine for filter wave plate ) 是由 叶孝东 吴宏毅 张灼广 于 2019-09-26 设计创作，主要内容包括：本发明公开了一种滤光波片自动贴合机,包括底座、供料机构、旋转机构、吸嘴取料机构、矫正机构、自动点胶机构、UV固化机构、CCD视觉机构、X轴直线模组和Z轴直线模组,治具旋转机构设于底座正中处,供料机构、矫正机构、自动点胶机构、UV固化机构、CCD视觉机构分布设置在旋转机构外侧,X轴直线模组设于底座一侧上方,Z轴直线模组活动设置在X轴直线模组上吸嘴取料机构设置在Z轴直线模组上且位于旋转机构上方；产品自动夹取到夹爪上固定并矫正后依次旋转点胶固化,无需人工手动操作,操作效率高,劳动强度小,人工成本低,点胶效果好贴合精度高良品率高,无需频繁返工不易碰伤产品,胶液产品浪费少材料成本低,对眼睛无伤害无健康隐患。(The invention discloses an automatic laminating machine for a filter wave plate, which comprises a base, a feeding mechanism, a rotating mechanism, a suction nozzle material taking mechanism, a correcting mechanism, an automatic dispensing mechanism, a UV curing mechanism, a CCD vision mechanism, an X-axis linear module and a Z-axis linear module, wherein a jig rotating mechanism is arranged in the center of the base; the automatic product that presss from both sides gets on the clamping jaw fixed and correct the back and rotate in proper order to glue the solidification, need not artifical manual operation, and operating efficiency is high, and intensity of labour is little, and the cost of labor is low, and it is high that the effectual laminating precision of point gluing is high, need not frequent reworking and is difficult for damaging the product, and the extravagant few material cost of glue solution product is low, does not have the injury to eyes and does not have healthy hidden danger.)

1. The utility model provides an automatic rigging machine of wave plate filters which characterized in that: comprises a base (1), a feeding mechanism (2), a rotating mechanism (3), a suction nozzle material taking mechanism (4), a correcting mechanism (5), an automatic glue dispensing mechanism (6), a UV curing mechanism (7), a CCD vision mechanism (8), an X-axis linear module (9) and a Z-axis linear module (10), the jig rotating mechanism (3) is arranged in the center of the base (1), the feeding mechanism (2), the correcting mechanism (5), the automatic glue dispensing mechanism (6), the UV curing mechanism (7) and the CCD vision mechanism (8) are distributed on the outer side of the rotating mechanism (3) in the anticlockwise direction and are spaced at a certain distance from each other, the X-axis linear module (9) is arranged above one side of the base (1) through a mounting rack (11), the Z-axis linear module (10) is movably arranged on the X-axis linear module (9), the suction nozzle material taking mechanism (4) is arranged on the Z-axis linear module (10) and is positioned above the rotating mechanism (3).

2. The automatic filter wave plate laminating machine of claim 1, wherein: the feeding mechanism (2) comprises a production stage table (21) and a Y-axis linear module (22), the Y-axis linear module (22) is arranged on the base (1), and the production stage table (21) is arranged on the Y-axis linear module (22) through a supporting connecting frame (23).

3. The automatic filter wave plate laminating machine of claim 1, wherein: rotary mechanism (3) include motor (31), hold-in range (32), rotary joint (33) and three-jaw mechanical clamp (34), be equipped with the action wheel on the output shaft of motor (31), be equipped with on rotary joint (33) from the driving wheel, the action wheel passes through hold-in range (32) transmission with from the driving wheel and is connected, three-jaw mechanical clamp (34) set up on rotary joint (33).

4. The automatic filter wave plate laminating machine of claim 1, wherein: the suction nozzle material taking mechanism (4) comprises a suction nozzle (41) and an air inlet cylinder (42), wherein the suction nozzle (41) is arranged at the bottom of the air inlet cylinder (42), and the air inlet cylinder (42) is arranged on the Z-axis linear module (10) and is connected with an external air source through an air pipe.

5. The automatic filter wave plate laminating machine of claim 1, wherein: straightening mechanism (5) are including correcting clamping jaw (51), biax cylinder (52) and accurate triaxial slip table (53), correct clamping jaw (51) and locate accurate triaxial slip table (53) front end, the action of clamping jaw (51) is corrected in biax cylinder (52) drive, accurate triaxial slip table (53) set up on base (1).

6. The automatic filter wave plate laminating machine of claim 1, wherein: the automatic glue dispensing mechanism (6) comprises a glue cylinder (61) and a moving assembly (62), the glue cylinder (61) is arranged on the moving assembly (62) and faces the rotating mechanism (3), and the moving assembly (62) is arranged on the base (1).

7. The automatic filter wave plate laminating machine of claim 1, wherein: the UV curing mechanism (7) comprises a UV light source lamp (71) and a light source generator (72), the UV light source lamp (71) is arranged on the light source generator (72) and faces the rotating mechanism (3), and the light source generator (72) is arranged on the base (1).

8. The automatic filter wave plate laminating machine of claim 1, wherein: CCD vision mechanism (8) include CCD vision camera lens (81) and display screen (82), CCD vision camera lens (81) set up on base (1) and just face rotary mechanism (3), display screen (82) are located base (1) top and are communicated with CCD vision camera lens (81) signal.

Technical Field

The invention belongs to the field of automation equipment, and particularly relates to automatic laminating equipment for a filter plate and a collimator.

Background

The filter plate needs to be fixed with the collimator and can use after laminating together, both are fixed to adopt the point to glue fixed bonding together, because filter plate and collimator volume all are less, the point is glued and is bonded needs the operation under the microscope, just so far, filter plate's laminating point is glued and is accomplished under the microscope through artifical manual, certain production demand can be satisfied to this kind of artifical manual operation mode, but also there is great defect, artifical manual operation is inefficient, high labor strength, the cost of labor is high, the poor laminating precision of point gluing effect is low, need frequently to do over again, the glue solution is extravagant big, the product is easily damaged to the product small in size, the extravagant big material cost of product is high, operation eyes are easily tired to the eye injury big under the microscope, there is great healthy hidden danger.

The invention aims to solve the technical problem of providing an automatic laminating machine of a filter plate, which does not need manual operation, has high operation efficiency, low labor intensity, low labor cost, good glue dispensing effect, high laminating precision and yield, does not need frequent reworking, does not easily damage products, has less waste of glue liquid products, low material cost, does not harm eyes and has no health hidden trouble.

Disclosure of Invention

In order to solve the problems of low efficiency, high labor intensity, high labor cost, poor dispensing effect, low laminating precision, low yield, frequent rework, large glue solution waste, small product volume, easy damage to products, large product waste, high material cost, easy fatigue of working eyes under a microscope, large damage to eyes, large health hidden danger and the like in the prior art, the invention adopts the following technical scheme:

the invention provides an automatic laminating machine for a filter wave plate, which comprises a base, a feeding mechanism, a rotating mechanism, a suction nozzle material taking mechanism, a correcting mechanism, an automatic dispensing mechanism, a UV curing mechanism, a CCD vision mechanism, an X-axis linear module and a Z-axis linear module, wherein a jig rotating mechanism is arranged in the center of the base, the feeding mechanism, the correcting mechanism, the automatic dispensing mechanism, the UV curing mechanism and the CCD vision mechanism are distributed on the outer side of the rotating mechanism in an anticlockwise direction and are spaced at a certain distance from each other, the X-axis linear module is arranged above one side of the base through a mounting frame, the Z-axis linear module is movably arranged on the X-axis linear module, and the suction nozzle material taking mechanism is arranged on the Z-axis linear module and is positioned above the rotating mechanism.

As an improvement of the invention, the feeding mechanism comprises a production stage and a Y-axis linear module, the Y-axis linear module is arranged on the base, and the production stage is arranged on the Y-axis linear module through a supporting connecting frame.

As a further improvement of the invention, the rotating mechanism comprises a motor, a synchronous belt, a rotating joint and a three-jaw mechanical clamp, wherein an output shaft of the motor is provided with a driving wheel, the rotating joint is provided with a driven wheel, the driving wheel and the driven wheel are in transmission connection through the synchronous belt, and the three-jaw mechanical clamp is arranged on the rotating joint.

As a further improvement of the invention, the suction nozzle material taking mechanism comprises a suction nozzle and an air inlet cylinder, wherein the suction nozzle is arranged at the bottom of the air inlet cylinder, and the air inlet cylinder is arranged on the Z-axis linear module and is connected with an external air source through an air pipe.

As a further improvement of the invention, the correcting mechanism comprises a correcting clamping jaw, a double-shaft cylinder and a precise three-shaft sliding table, the correcting clamping jaw is arranged at the front end of the precise three-shaft sliding table, the double-shaft cylinder drives the correcting clamping jaw to act, and the precise three-shaft sliding table is arranged on the base.

As a further improvement of the present invention, the automatic glue dispensing mechanism includes a glue cylinder and a moving assembly, the glue cylinder is disposed on the moving assembly and faces the rotating mechanism, and the moving assembly is disposed on the base.

As a further improvement of the present invention, the UV curing mechanism includes a UV light source lamp disposed on the light source generator and facing the rotating mechanism, and a light source generator disposed on the base.

As a further improvement of the invention, the CCD vision mechanism comprises a CCD vision lens and a display screen, the CCD vision lens is arranged on the base and is right opposite to the rotating mechanism, and the display screen is arranged above the base and is in signal communication with the CCD vision lens.

The invention has the beneficial effects that: the automatic product that presss from both sides gets on the clamping jaw fixed and correct the back and rotate in proper order to glue the solidification, need not artifical manual operation, and operating efficiency is high, and intensity of labour is little, and the cost of labor is low, and it is high that the effectual laminating precision of point gluing is high, need not frequent reworking and is difficult for damaging the product, and the extravagant few material cost of glue solution product is low, does not have the injury to eyes and does not have healthy hidden danger.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Detailed Description

Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Referring to fig. 1, an automatic laminating machine for filter wave plates comprises a base 1, a feeding mechanism 2, a rotating mechanism 3, a nozzle material-taking mechanism 4, a correcting mechanism 5, an automatic glue-dispensing mechanism 6, a UV curing mechanism 7, a CCD vision mechanism 8, an X-axis linear module 9 and a Z-axis linear module 10, the jig rotating mechanism 3 is arranged at the center of the base, the feeding mechanism 2, the correcting mechanism 5, the automatic glue dispensing mechanism 6, the UV curing mechanism 7 and the CCD vision mechanism 8 are distributed on the outer side of the rotating mechanism 3 in the anticlockwise direction and are spaced at a certain distance from each other without interference, the X-axis linear module 9 is arranged above one side of the base 1 through a mounting rack 11, the Z-axis linear module 10 is movably arranged on the X-axis linear module 9, the suction nozzle material taking mechanism 4 is arranged on the Z-axis linear module 10 and is positioned above the rotating mechanism 3.

The feeding mechanism 2 comprises a product stage 21 and a Y-axis linear module 22, the Y-axis linear module 22 is arranged on the base 1, the product stage 21 is arranged on the Y-axis linear module 22 through a supporting connecting frame 23, two material placing boxes are placed on the product stage to respectively place a filter plate and a collimator, and the product stage can move under the driving of the Y-axis linear module.

In addition, rotary mechanism 3 includes motor 31, hold-in range 32, rotary joint 33 and three-jaw mechanical clamp 34, be equipped with the action wheel on motor 31's the output shaft, be equipped with on the rotary joint 33 from the driving wheel, the action wheel passes through hold-in range 32 transmission with following the driving wheel and is connected, three-jaw mechanical clamp 34 sets up on rotary joint 33, and feed mechanism takes out the product in proper order and puts three-jaw mechanical clamp and go up fixedly, and the motor starts to drive rotary joint through the hold-in range and rotates, and rotary joint rotates and can drive three-jaw mechanical clamp and product synchronous rotation.

In addition, the suction nozzle material taking mechanism 4 comprises a suction nozzle 41 and an air inlet cylinder 42, the suction nozzle 41 is arranged at the bottom of the air inlet cylinder 42, the air inlet cylinder 42 is arranged on the Z-axis linear module 10 and is connected with an external air source through an air pipe, when a product needs to be sucked, the product is sucked up by ventilating through a control electromagnetic valve, after the product is put in place, the product is put down by releasing air through the control electromagnetic valve, and the suction nozzle material taking mechanism is driven by the X-axis linear module and the Z-axis module to move freely to take materials, so that the material taking is completed.

Still, guiding mechanism 5 is including correcting clamping jaw 51, biax cylinder 52 and accurate triaxial slip table 53, correct clamping jaw 51 and locate accurate triaxial slip table 53 front end, the action of clamping jaw 51 is corrected in the drive of biax cylinder 52, accurate triaxial slip table 53 sets up on base 1, and the product probably does not put completely after putting on rotary mechanism, needs to correct through guiding mechanism, and when correcting, it is tight to fix the product to correct the clamping jaw through the drive of biax cylinder earlier, and the adjustment is corrected to the accurate triaxial slip table of rethread, corrects just in the back biax cylinder drive and corrects the clamping jaw and open, accomplishes the correction so promptly.

In addition, the automatic glue dispensing mechanism 6 comprises a glue cylinder 61 and a moving assembly 62, the glue cylinder 61 is arranged on the moving assembly 62 and faces the rotating mechanism 3, the moving assembly 62 is arranged on the base 1, and the moving assembly can realize large-amplitude adjustment of the glue cylinder in the front-back, up-down, left-right directions and fine adjustment.

In addition, the UV curing mechanism 7 includes a UV light source lamp 71 and a light source generator 72, the UV light source lamp 71 is disposed on the light source generator 72 and faces the rotating mechanism 3, and the light source generator 71 is disposed on the base 1, and the glue solution is cured by the UV light source lamp.

During the concrete operation, carry out point in advance and solidify in advance after the product is corrected and accomplish earlier, filter wave plate and collimator relatively fixed good, the follow-up point of being convenient for like this is glued and is glued the effect smoothly and carry out some glue, and the point is glued the solidification in advance, and the point is glued the mechanism and is cooperated with rotary mechanism, and the product is rotatory carries out some glue simultaneously, and the effect of gluing is good, and the solidification makes the product fix completely after the point is glued.

Still, CCD vision mechanism 8 includes CCD vision camera lens 81 and display screen 82, CCD vision camera lens 81 sets up on base 1 and faces rotary mechanism 3, display screen 82 locates base 1 top and with CCD vision camera lens 81 signal intercommunication, shoots in real time through CCD vision camera lens and a little gluey image and shows on the display screen, and the operator can be audio-visually see process, effect and the problem that exists of some gluey, is convenient for correct the adjustment.

The invention has the beneficial effects that: the automatic product that presss from both sides gets on the clamping jaw fixed and correct the back and rotate in proper order to glue the solidification, need not artifical manual operation, and operating efficiency is high, and intensity of labour is little, and the cost of labor is low, and it is high that the effectual laminating precision of point gluing is high, need not frequent reworking and is difficult for damaging the product, and the extravagant few material cost of glue solution product is low, does not have the injury to eyes and does not have healthy hidden danger.

The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.