阅读说明：本技术 一种实木类护墙板防变形处理工艺 (anti-deformation treatment process for solid wood wall panel ) 是由 彭仁亚 于 2019-09-07 设计创作，主要内容包括：本发明公开了一种实木类护墙板防变形处理工艺,底层板材加工,抓好入料检验,在原材料检验过程中,先对原辅材料供应商进行筛选,确立选择有资格的厂家,然后选购甲醛含量最低的材料,采用E1级板材和无苯喷胶材料,从源头上达到环保要求,生产保质保量,在生产过程中切实保证产品质量,减少含有有害物质原材料的使用,不断尝试创新。本发明所述的一种实木类护墙板防变形处理工艺,通过设置复合胶乳、丁苯胶乳以及石油沥青配合使用,使得橡胶沥青混合物乳化体系结合得更好,增加了橡胶防水涂料相对于护墙板基层的粘附效果,增强防水效果,提高防水性能,通过对护墙板的日常维护同样能避免护墙板出现变形的情况。(The invention discloses a deformation-preventing treatment process for solid wood type wall panels, which comprises the steps of processing a bottom panel, grabbing and feeding materials for inspection, screening raw and auxiliary material suppliers in the raw material inspection process, determining and selecting qualified manufacturers, then selecting and purchasing a material with the lowest formaldehyde content, adopting an E1-grade panel and a benzene-free glue spraying material, achieving the environment-friendly requirement from the source, producing and maintaining the quality, practically ensuring the product quality in the production process, reducing the use of raw materials containing harmful substances, and continuously trying to innovate. According to the anti-deformation treatment process for the solid wood wall panel, the composite latex, the styrene-butadiene latex and the petroleum asphalt are matched for use, so that a rubber asphalt mixture emulsifying system is better combined, the adhesion effect of the rubber waterproof coating relative to a wall panel base layer is increased, the waterproof effect is enhanced, the waterproof performance is improved, and the situation that the wall panel deforms can be avoided through daily maintenance of the wall panel.)

1. an anti-deformation treatment process for solid wood wall panels is characterized by comprising the following steps: the method comprises the following process steps:

s1, processing a bottom layer plate, grabbing and feeding materials for inspection, screening suppliers of raw and auxiliary materials in the raw material inspection process, determining and selecting qualified manufacturers, then selecting and purchasing a material with the lowest formaldehyde content, and adopting an E1-grade plate and a benzene-free glue spraying material;

S2, the wall panel is purely manually operated, and the whole carving process comprises 4 steps: pen drawing, primary carving, fine carving and polishing, wherein during carving: carving various flower patterns on parts such as solid wood bed legs, bed backs and the like;

S3, finely grinding each processed plate part;

s4, assembling the processed plate parts in a production workshop according to the requirements of the product processing list;

S5, after all the parts of the board are assembled, paint spraying is carried out on the assembled board furniture;

S6, after all the processing work is finished, integrally packaging the panel products;

s7, a, before the solid wood wall panel is installed, waterproof treatment is carried out on a wall surface base layer, meanwhile, a gap of 5 ~ 10mm is kept between the wall surface base layer and the wall panel, b, a layer of varnish is coated on the back surface of the solid wood wall panel in advance before the installation, c, when the dust on the wall panel is used and cleaned in daily life, clean soft cotton cloth is used, the wet soft cotton cloth is wrung and then wiped, d, when the wall surface is cleaned, special cleaning agent for cleaning furniture can be used for cleaning the dirt on the wall panel, and e, the indoor humidity is adjusted according to the condition of the wall panel;

S8, cleaning and repairing a solid wood type wall panel base layer to be clean and free of open water, uniformly blade-coating a layer of rubber waterproof paint on the surface of the cleaned base layer to serve as a bottom layer, uniformly blade-coating a layer of non-cured rubber asphalt waterproof paint on the surface of the bottom layer, paving a layer of mesh cloth on the surface of the non-cured rubber asphalt waterproof paint, and uniformly blade-coating a layer of rubber waterproof paint on the surface of the non-cured rubber asphalt waterproof paint paved with the mesh cloth to serve as a surface layer.

2. the anti-deformation treatment process of the solid wood wallboard according to claim 1, characterized in that: the door panel of the paint spraying wardrobe is wiped by a wet towel once a day to keep enough moisture of a paint film, the door panel of the paint spraying wardrobe is wiped by special oil for the painted furniture according to the change of air humidity, the oil is wiped once every week in spring and summer, and is wiped at least twice every week in autumn and winter.

3. the anti-deformation treatment process of the solid wood wallboard according to claim 1, characterized in that: the rubber waterproof coating in the step S8 comprises the following components in parts by weight: 95-105 parts of petroleum asphalt, 1.8-2.2 parts of glycerin monostearate, 1.8-2.2 parts of octadecanol, 0.05-0.1 part of leveling agent, 0.95-1.05 part of coupling agent, 1.4-1.6 parts of toughening agent, 45-55 parts of water, 0.05-0.15 part of sodium dodecyl sulfate, 0.05-0.15 part of anionic emulsifier, 30-35 parts of styrene-butadiene latex, 15-20 parts of composite latex, 2.5-3.5 parts of defoaming agent, 2.5-3.5 parts of dispersing agent, 1.85-2.15 parts of water-based adhesion promoter, 200-300 parts of heavy calcium carbonate powder and 24-33 parts of thickening agent.

4. The anti-deformation treatment process of the solid wood wallboard according to claim 1, characterized in that: in the step S2, the wall panel is manually engraved, and six engraving knives, of which the types are different, are used.

5. the anti-deformation treatment process of the solid wood wallboard according to claim 1, characterized in that: and step S3, polishing by using a polishing machine with different specifications, and cleaning chips by using a fan after polishing.

6. The anti-deformation treatment process of the solid wood wallboard according to claim 1, characterized in that: in the step S5, four coating machines are used, and the sizes of the nozzles of the four coating machines are different.

Technical Field

the invention relates to the field of buildings, in particular to a deformation prevention treatment process for solid wood wall panels.

Background

The solid wood wall panel is a new material for decorating wall bodies developed in recent years, generally adopts wood and the like as base materials, and has the advantages of convenient and quick installation, time saving, labor saving, good interchangeability, repeated disassembly and use, no deformation, long service life and the like.

The solid wood wall protecting board is one kind of protecting board for indoor wall and consists of upper and lower horizontal frames, vertical frame, core board and corner frame, and has inside laces and grooves of gradually reduced thickness.

The solid wood wall panel is attractive and elegant in appearance and strong in air permeability, is a material and a method commonly used for indoor wall decoration, but the wall panel made of the material is very easy to deform, so that the attractiveness and the use are affected, and aiming at the general phenomenon, a technology and a method for preventing the deformation of the solid wood wall panel are organized and researched, so that the deformation prevention treatment process of the solid wood wall panel is provided for solving the problems.

disclosure of Invention

the invention mainly aims to provide a deformation-preventing treatment process for solid wood wall panels, which can effectively solve the problems in the background technology.

in order to achieve the purpose, the invention adopts the technical scheme that:

1. an anti-deformation treatment process for solid wood wall panels comprises the following process steps:

S1: processing a bottom layer plate, grabbing a material to be fed for inspection, screening a raw and auxiliary material supplier in the raw material inspection process, determining and selecting a qualified manufacturer, then selecting and purchasing a material with the lowest formaldehyde content, adopting an E1-grade plate and a benzene-free glue spraying material, achieving the environmental protection requirement from the source, producing, guaranteeing quality and quantity, really ensuring the product quality in the production process, reducing the use of raw materials containing harmful substances, continuously trying to innovate, namely adopting a new material and a new process, continuously updating the product, improving the production technology and paying attention to the environmental protection problem;

S2: the pure manual operation of dado, the master worker of carpenter carves a pattern and just will be half an hour, and the reason that solid wood carving furniture is expensive, time is of a specified duration just here, and whole carving process divides 4 steps: pen drawing, primary carving, fine carving and polishing, wherein during carving: every manual carving workman hands 20 remaining kinds of carving tool bores, carves all kinds of flowers patterns on spare parts such as wood footpost, the back of a bed, has the aesthetic feeling, carves the flower after: from the finished engraved elements, none of the hand engraved designs are reproducible, since each is carefully engraved by hand, which is particularly valuable;

S3: the processed plate parts are finely ground, the grinding times of the wall panel used for normally decorating villas are more than 12 times, and the characteristics and the brightness degree of the high-level wall panel can be displayed only when the effect is achieved;

s4: assembling each processed plate part in a production workshop according to the requirement of a product processing list, wherein the assembling is temporary and some are finely assembled, so that the plate parts can be directly installed on an installation site;

S5: after the components of the board are assembled, a painter is responsible for spraying paint on the assembled board furniture;

S6: after all the processing work is finished, a packer is responsible for integrally packing the panel products;

The method comprises the steps of S7, a, before solid wood wall panels are installed, waterproof treatment is conducted on wall surface base layers, meanwhile, a gap of 5 ~ 10mm is kept between the wall surface base layers and the wall panels, moisture and humidity of the wall surfaces are prevented from affecting the wall panels, b, before installation, a layer of varnish is coated on the back surfaces of the solid wood wall panels in advance to isolate water vapor, c, during daily use and cleaning of dust on the wall panels, clean soft cotton cloth is used, the dust is squeezed to be dry and then cleaned, accordingly, the dust on the surfaces can be cleaned, too many water drops cannot be generated to cause dampness of the wall panels, the soft cotton cloth can be used to protect the wall panels from being scratched, d, when the wall surfaces are cleaned, a special cleaning agent for cleaning furniture can be used to clean the dirt on the wall panels, excessive wax can be removed, the humidity in a room can be adjusted according to the condition of the wall panels, the problem that the interior of water loss, deformation and cracking occur in a long time can be effectively avoided, a lot of wax polishing is a common way, the service life of the wall panels can be increased, and the use life of a person can be increased frequently.

s8: cleaning and repairing a solid wood type wall panel base layer to be flat and clean, achieving the aim of clean and no open water, uniformly scraping a layer of rubber waterproof paint on the surface of the cleaned base layer to serve as a bottom layer, uniformly scraping a layer of non-cured rubber asphalt waterproof paint on the surface of the bottom layer, paving a layer of gridding cloth on the surface of the non-cured rubber asphalt waterproof paint, and uniformly scraping a layer of rubber waterproof paint on the surface of the non-cured rubber asphalt waterproof paint paved with the gridding cloth to serve as a surface layer.

preferably, the door panel of the painting wardrobe is wiped by a wet towel once a day to ensure that the paint film keeps enough moisture, and the door panel of the painting wardrobe is wiped by special oil for painting furniture according to the change of air humidity, wherein the oil is wiped once every week in spring and summer, and is wiped at least twice every week in autumn and winter.

preferably, the rubber waterproof coating in step S8 includes the following components in parts by weight: 95-105 parts of petroleum asphalt, 1.8-2.2 parts of glycerin monostearate, 1.8-2.2 parts of octadecanol, 0.05-0.1 part of leveling agent, 0.95-1.05 part of coupling agent, 1.4-1.6 parts of toughening agent, 45-55 parts of water, 0.05-0.15 part of sodium dodecyl sulfate, 0.05-0.15 part of anionic emulsifier, 30-35 parts of styrene-butadiene latex, 15-20 parts of composite latex, 2.5-3.5 parts of defoaming agent, 2.5-3.5 parts of dispersing agent, 1.85-2.15 parts of water-based adhesion promoter, 200-300 parts of heavy calcium carbonate powder and 24-33 parts of thickening agent.

preferably, in the step S2, the wall panel is manually carved, and a special carving knife is used, the number of the carving knives is six, and the models of the six carving knives are different.

Preferably, in step S3, a polisher with different specifications is used for polishing, and after polishing, the blower is used for removing chips.

Preferably, in step S5, four coating machines are used, and the nozzle sizes of the four coating machines are different.

Compared with the prior art, the invention has the following beneficial effects:

according to the invention, the composite latex, the styrene-butadiene latex and the petroleum asphalt are matched for use, so that a rubber asphalt mixture emulsifying system is better combined, the adhesion effect of the rubber waterproof coating relative to the base layer of the wall panel is increased, the waterproof effect is enhanced, the waterproof performance is improved, and the condition that the wall panel is deformed can be avoided through daily maintenance of the wall panel.

Detailed Description

the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.