阅读说明：本技术 一种化工管道的衬胶工艺监测方法及系统 (Rubber lining process monitoring method and system for chemical pipeline ) 是由 曹轩宇 于 2021-10-09 设计创作，主要内容包括：本申请公开了一种化工管道的衬胶工艺监测方法及系统,所述方法包括：通过获得第一化工管道的第一设计尺寸信息；获得第一表面图像信息；获得所述第一化工管道的第一衬胶面积范围；获得所述第一化工管道的表面弯曲弧度信息；将所述表面弯曲弧度信息和所述第一衬胶面积范围输入所述AR衬胶模拟系统进行模拟刷胶,获得第一胶浆覆盖度；判断所述第一胶浆覆盖度是否将所述第一化工管道覆盖完整；获得第一刷胶次数和第一刷胶力度,对所述第一化工管道进行刷胶。解决了现有技术中无法智能化的基于实际生产情况设计相应衬胶方案,且人工检测衬胶质量费时费力,容易出现漏检错检的情况,最终导致衬胶性能下降,进一步影响化工管道使用寿命的技术问题。(The application discloses a method and a system for monitoring a rubber lining process of a chemical pipeline, wherein the method comprises the following steps: obtaining first design size information of a first chemical engineering pipeline; obtaining first surface image information; obtaining a first lining rubber area range of the first chemical engineering pipeline; obtaining the surface bending radian information of the first chemical engineering pipeline; inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage; judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree; and obtaining the first glue brushing times and the first glue brushing force, and brushing glue on the first chemical engineering pipeline. The problem of among the prior art unable intelligent design corresponding lining rubber scheme based on the actual production condition, and the manual work detects the lining rubber quality and wastes time and energy, appears leaking the condition of examining the false retrieval easily, finally leads to lining rubber performance to descend, further influences chemical pipeline life's technical problem is solved.)

1. A rubber lining process monitoring method of a chemical pipeline is applied to a rubber lining process monitoring system of the chemical pipeline, and the system is applied to an AR rubber lining simulation system, wherein the method comprises the following steps:

obtaining first design size information of a first chemical engineering pipeline;

based on a camera device, carrying out image acquisition on the first chemical engineering pipeline to obtain first surface image information;

obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information;

obtaining surface curvature radian information of the first chemical engineering pipeline based on the first surface image information;

inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage;

judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree;

and if the first chemical engineering pipeline is completely covered by the first adhesive cement coverage degree, obtaining a first adhesive brushing frequency and a first adhesive brushing force corresponding to the first adhesive cement coverage degree, and brushing adhesive on the first chemical engineering pipeline.

2. The method of claim 1, wherein the method further comprises:

judging whether the first chemical engineering pipeline is in assembly connection or not according to the first design size information;

if the first chemical pipeline is in assembly connection, obtaining a first sub-component and a second sub-component which form the first chemical pipeline;

based on the camera device, carrying out rubber lining process monitoring on the first sub-component and the second sub-component, and sequentially obtaining rubber lining image information of the first component and rubber lining image information of the second component;

whether the film and the first sub-component and the film and the second sub-component are completely bonded or not is sequentially judged on the basis of the first component rubber lining image information and the second component rubber lining image information;

and if the adhesive sheet is not completely adhered to the first sub-component and the adhesive sheet is not completely adhered to the second sub-component, performing secondary rubber lining on the first sub-component and/or the second sub-component.

3. The method of claim 2, wherein the method further comprises:

obtaining a second rubber lining area range of the first sub-component and a third rubber lining area range of the second sub-component;

inputting the second rubber lining area range and the third rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing, and sequentially obtaining a first rubber roll pressure degree and a second rubber roll pressure degree;

and rolling the first sub-component according to the first film roller pressure degree, and rolling the second sub-component according to the second film roller pressure degree.

4. The method of claim 1, wherein the determining whether the first grout coverage completes the first chemical pipeline coverage further comprises:

if the first chemical engineering pipeline is not completely covered by the first adhesive cement coverage degree, obtaining a first adhesive receiving surface and a second adhesive receiving surface according to the surface curvature radian information, wherein the first adhesive receiving surface is the front surface of the adhesive lining process, and the second adhesive receiving surface is the hidden surface of the adhesive lining process;

judging whether the first glue receiving surface and/or the second glue receiving surface are completely covered or not based on the camera device;

and if the first rubber receiving surface is completely covered and the second rubber receiving surface is not completely covered, carrying out secondary rubber lining on the second rubber receiving surface.

5. The method of claim 4, wherein the secondary lining of the second rubber-receiving surface further comprises:

obtaining hidden surface lining rubber image information corresponding to the second rubber receiving surface;

carrying out image processing on the hidden surface rubber lining image information to obtain a rubber lined area range and a rubber unlined area range;

marking the area range of the lined rubber completely, marking the area range of the unlined rubber incompletely, uploading the uncompleted mark to the AR lining rubber simulation system for simulating rubber brushing, and obtaining a gluing area and a gluing strength of the area range of the unlined rubber;

and carrying out secondary gluing on the area range without the lining glue according to the gluing area and the gluing strength.

6. The method of claim 1, wherein the brushing the first chemical pipeline further comprises:

judging whether impurities exist in the surface material of the first chemical engineering pipeline or not according to the first surface image information;

if the surface material of the first chemical engineering pipeline contains the impurities, the surface material is subjected to impurity removal treatment.

7. The method of claim 1, wherein the method further comprises:

acquiring preset process environment information according to the rubber lining process of the first chemical engineering pipeline;

acquiring parameters of the actual environment of the rubber lining process to obtain actual process environment information;

judging whether the actual process environment information meets the preset process environment information or not;

and if the actual process environment information does not meet the preset process environment information, adjusting the actual process environment information.

8. A rubber lining process monitoring system of a chemical pipeline, wherein the system comprises:

a first obtaining unit: the first obtaining unit is used for obtaining first design size information of the first chemical engineering pipeline;

a second obtaining unit: the second obtaining unit is used for carrying out image acquisition on the first chemical engineering pipeline based on the camera device to obtain first surface image information;

a third obtaining unit: the third obtaining unit is used for obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information;

a fourth obtaining unit: the fourth obtaining unit is used for obtaining the surface curvature radian information of the first chemical engineering pipeline based on the first surface image information;

a fifth obtaining unit: the fifth obtaining unit is used for inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage;

a first judgment unit: the first judging unit is used for judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree;

a sixth obtaining unit: the sixth obtaining unit is used for obtaining a first glue brushing frequency and a first glue brushing force corresponding to the first glue coverage if the first glue coverage completely covers the first chemical engineering pipeline, and brushing glue on the first chemical engineering pipeline.

9. A rubber lining process monitoring system of a chemical pipeline, comprising a memory, a processor and a computer program which is stored on the memory and can be run on the processor, wherein the processor executes the program to realize the steps of the method according to any one of claims 1 to 7.

Technical Field

The application relates to the field of artificial intelligence, in particular to a rubber lining process monitoring method and system for a chemical pipeline.

Background

With the improvement and development of economy, the necessary way for modern enterprises is informatization construction. The modern enterprise construction informatization can optimize the management mode, save a lot of time and greatly save the investment of enterprises. The information management means is a management means which is generally selected by mature modern enterprises. In steel enterprises, chemical pipelines are often lined with rubber, namely, an acid-base corrosion resistant rubber plate is attached to the surface of the chemical pipeline and becomes a protective layer with a stable structure. After the chemical pipeline is lined with the rubber, the corrosive medium and the metal matrix can be effectively isolated, and the protective agent has good protective performance on corrosive media such as various acids, alkalis, seawater and the like. In the informatization construction of steel enterprises, the informatization construction of the chemical pipeline rubber lining process needs to be deepened continuously.

In the process of implementing the technical solution in the embodiment of the present application, the inventor of the present application finds that the above-mentioned technology has at least the following technical problems:

the corresponding rubber lining scheme of design based on the actual production condition that can't be intelligent among the prior art, and the artifical rubber lining quality that detects wastes time and energy, appears leaking the condition of examining the false retrieval easily, finally leads to the rubber lining performance to descend, further influences chemical pipeline life's technical problem.

Disclosure of Invention

In view of this, the embodiments of the present application provide a method and a system for monitoring a rubber lining process of a chemical pipeline, where the method includes: obtaining first design size information of a first chemical engineering pipeline; based on a camera device, carrying out image acquisition on the first chemical engineering pipeline to obtain first surface image information; obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information; obtaining surface curvature radian information of the first chemical engineering pipeline based on the first surface image information; inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage; judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree; and if the first chemical engineering pipeline is completely covered by the first adhesive cement coverage degree, obtaining a first adhesive brushing frequency and a first adhesive brushing force corresponding to the first adhesive cement coverage degree, and brushing adhesive on the first chemical engineering pipeline. The problem of among the prior art unable intelligent design corresponding lining rubber scheme based on the actual production condition, and the manual work detects the lining rubber quality and wastes time and energy, appears leaking the condition of examining the false retrieval easily, finally leads to lining rubber performance to descend, further influences chemical pipeline life's technical problem is solved. The automatic glue brushing device has the advantages that the automatic comprehensive actual condition is achieved, the glue lining process of the chemical pipeline is monitored intelligently, the quality of the lining glue is improved, and the service life of the chemical pipeline is further prolonged.

In view of the above problems, the embodiments of the present application provide a method and a system for monitoring a rubber lining process of a chemical pipeline.

In a first aspect, the present application provides a method for monitoring a rubber lining process of a chemical pipeline, where the method is implemented by a system for monitoring a rubber lining process of a chemical pipeline, and the method includes: obtaining first design size information of a first chemical engineering pipeline; based on a camera device, carrying out image acquisition on the first chemical engineering pipeline to obtain first surface image information; obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information; obtaining surface curvature radian information of the first chemical engineering pipeline based on the first surface image information; inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage; judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree; and if the first chemical engineering pipeline is completely covered by the first adhesive cement coverage degree, obtaining a first adhesive brushing frequency and a first adhesive brushing force corresponding to the first adhesive cement coverage degree, and brushing adhesive on the first chemical engineering pipeline.

On the other hand, the present application further provides a rubber lining process monitoring system for a chemical pipeline, which is used for executing the rubber lining process monitoring method for a chemical pipeline according to the first aspect, wherein the system includes: by the first obtaining unit: the first obtaining unit is used for obtaining first design size information of the first chemical engineering pipeline; a second obtaining unit: the second obtaining unit is used for carrying out image acquisition on the first chemical engineering pipeline based on the camera device to obtain first surface image information; a third obtaining unit: the third obtaining unit is used for obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information; a fourth obtaining unit: the fourth obtaining unit is used for obtaining the surface curvature radian information of the first chemical engineering pipeline based on the first surface image information; a fifth obtaining unit: the fifth obtaining unit is used for inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage; a first judgment unit: the first judging unit is used for judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree; a sixth obtaining unit: the sixth obtaining unit is used for obtaining a first glue brushing frequency and a first glue brushing force corresponding to the first glue coverage if the first glue coverage completely covers the first chemical engineering pipeline, and brushing glue on the first chemical engineering pipeline.

In a third aspect, an embodiment of the present application further provides a rubber lining process monitoring system for a chemical pipeline, including a memory, a processor, and a computer program stored on the memory and executable on the processor, where the processor implements the steps of the method according to the first aspect when executing the program.

One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

1. obtaining first design size information of a first chemical engineering pipeline; based on a camera device, carrying out image acquisition on the first chemical engineering pipeline to obtain first surface image information; obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information; obtaining surface curvature radian information of the first chemical engineering pipeline based on the first surface image information; inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage; judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree; and if the first chemical engineering pipeline is completely covered by the first adhesive cement coverage degree, obtaining a first adhesive brushing frequency and a first adhesive brushing force corresponding to the first adhesive cement coverage degree, and brushing adhesive on the first chemical engineering pipeline. The automatic glue brushing device has the advantages that the automatic comprehensive actual condition is achieved, the glue lining process of the chemical pipeline is monitored intelligently, the quality of the lining glue is improved, and the service life of the chemical pipeline is further prolonged.

2. Through judging the complete degree of bonding of each component part of first chemical industry pipeline respectively, lining glue is handled once more to the incomplete part of bonding, through the pipeline position that intelligent discernment does not reach the lining glue standard to carry out lining glue again automatically and handle the pipeline position that does not reach the lining glue standard, reached intelligent inspection to lining glue volume, improve lining glue treatment efficiency, further guarantee the technological effect of lining glue performance.

The foregoing description is only an overview of the technical solutions of the present application, and the present application can be implemented according to the content of the description in order to make the technical means of the present application more clearly understood, and the following detailed description of the present application is given in order to make the above and other objects, features, and advantages of the present application more clearly understandable.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

Fig. 1 is a schematic flow chart of a rubber lining process monitoring method for a chemical pipeline according to an embodiment of the present application;

fig. 2 is a schematic flow chart illustrating secondary rubber lining of the first sub-component and/or the second sub-component in the rubber lining process monitoring method for the chemical pipeline according to the embodiment of the present application;

fig. 3 is a schematic flow chart illustrating secondary rubber lining of the second rubber-receiving surface in the rubber lining process monitoring method for the chemical pipeline according to the embodiment of the present application;

fig. 4 is a schematic flow chart illustrating adjustment of the actual process environment information in the rubber lining process monitoring method for the chemical pipeline according to the embodiment of the present application;

fig. 5 is a schematic structural diagram of a rubber lining process monitoring system of a chemical pipeline according to an embodiment of the present application;

fig. 6 is a schematic structural diagram of an exemplary electronic device according to an embodiment of the present application.

Description of reference numerals:

a first obtaining unit 11, a second obtaining unit 12, a third obtaining unit 13, a fourth obtaining unit 14, a fifth obtaining unit 15, a first judging unit 16, a sixth obtaining unit 17, a bus 300, a receiver 301, a processor 302, a transmitter 303, a memory 304, and a bus interface 305.

Detailed Description

The embodiment of the application provides a method and a system for monitoring a rubber lining process of a chemical pipeline, and solves the technical problems that in the prior art, a corresponding rubber lining scheme cannot be intelligently designed based on actual production conditions, manual rubber lining quality detection is time-consuming and labor-consuming, missing detection and error detection are easy to occur, the performance of rubber lining is finally reduced, and the service life of the chemical pipeline is further influenced. The automatic glue brushing device has the advantages that the automatic comprehensive actual condition is achieved, the glue lining process of the chemical pipeline is monitored intelligently, the quality of the lining glue is improved, and the service life of the chemical pipeline is further prolonged.

In the following, the technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments of the present application, and it should be understood that the present application is not limited by the example embodiments described herein. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present application without making any creative effort, shall fall within the protection scope of the present application. It should be further noted that, for the convenience of description, only some but not all of the elements relevant to the present application are shown in the drawings.

With the improvement and development of economy, the necessary way for modern enterprises is informatization construction. The modern enterprise construction informatization can optimize the management mode, save a lot of time and greatly save the investment of enterprises. The information management means is a management means which is generally selected by mature modern enterprises. In steel enterprises, chemical pipelines are often lined with rubber, namely, an acid-base corrosion resistant rubber plate is attached to the surface of the chemical pipeline and becomes a protective layer with a stable structure. After the chemical pipeline is lined with the rubber, the corrosive medium and the metal matrix can be effectively isolated, and the protective agent has good protective performance on corrosive media such as various acids, alkalis, seawater and the like. In the informatization construction of steel enterprises, the informatization construction of the chemical pipeline rubber lining process needs to be deepened continuously.

The corresponding rubber lining scheme of design based on the actual production condition that can't be intelligent among the prior art, and the artifical rubber lining quality that detects wastes time and energy, appears leaking the condition of examining the false retrieval easily, finally leads to the rubber lining performance to descend, further influences chemical pipeline life's technical problem.

In view of the above technical problems, the technical solution provided by the present application has the following general idea:

the application provides a rubber lining process monitoring method for a chemical pipeline, which is applied to a rubber lining process monitoring system for the chemical pipeline, wherein the method comprises the following steps: obtaining first design size information of a first chemical engineering pipeline; based on a camera device, carrying out image acquisition on the first chemical engineering pipeline to obtain first surface image information; obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information; obtaining surface curvature radian information of the first chemical engineering pipeline based on the first surface image information; inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage; judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree; and if the first chemical engineering pipeline is completely covered by the first adhesive cement coverage degree, obtaining a first adhesive brushing frequency and a first adhesive brushing force corresponding to the first adhesive cement coverage degree, and brushing adhesive on the first chemical engineering pipeline.

Having thus described the general principles of the present application, various non-limiting embodiments thereof will now be described in detail with reference to the accompanying drawings.

Example one

Referring to fig. 1, an embodiment of the present application provides a method for monitoring a rubber lining process of a chemical pipeline, where the method is applied to a system for monitoring a rubber lining process of a chemical pipeline, and the method specifically includes the following steps:

step S100: obtaining first design size information of a first chemical engineering pipeline;

specifically, the rubber lining process monitoring method for the chemical pipeline is used for a rubber lining process monitoring system of the chemical pipeline, can automatically synthesize actual conditions to carry out targeted rubber brushing, and intelligently monitors a rubber lining process of the chemical pipeline. The first chemical pipeline refers to any chemical pipeline needing rubber lining process treatment. The first design dimension information refers to a dimension pre-designed for the first chemical engineering pipeline, and includes parameter information such as length, outer diameter and inner diameter of the first chemical engineering pipeline. Through acquireing the first design size information of first chemical industry pipeline refers to for the distance when follow-up intelligent camera carries out chemical industry pipeline and shoots, can obtain chemical industry pipeline's basic size parameter simultaneously, provides the data basis for follow-up brush is glued.

Step S200: based on a camera device, carrying out image acquisition on the first chemical engineering pipeline to obtain first surface image information;

particularly, the camera be with chemical pipeline's lining glue process monitoring system communication connection's intelligent camera for to treat the chemical pipeline of lining glue carry out multi-angle, the image shooting of many distances. By carrying out corresponding image acquisition on the first chemical engineering pipeline, a surface image corresponding to the first chemical engineering pipeline, namely the first surface image information, can be obtained. The first surface image information comprises information such as the surface morphology and the size of the first chemical engineering pipeline. The technical effect of intelligently identifying the surface information of the chemical pipeline to be lined with the rubber is achieved.

Step S300: obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information;

step S400: obtaining surface curvature radian information of the first chemical engineering pipeline based on the first surface image information;

specifically, the lining rubber is a method for prolonging the service life of a base material by taking steel or other high-strength materials as a base and pasting an anti-corrosion, wear-resistant and high-temperature-resistant rubber layer. Based on the first design size information and the first surface image information of the first chemical engineering pipeline, the area size of the part, which needs to be lined with rubber, of the first chemical engineering pipeline, namely the area range of the first lined with rubber, can be obtained. Further, based on the first surface image information corresponding to the first chemical engineering pipeline collected by the camera, the surface curvature information of the first chemical engineering pipeline, namely the surface curvature radian information of the first chemical engineering pipeline, based on the shape information of the chemical engineering pipeline in the image can be obtained. The technical effect of determining the shape and the area of the position of the chemical pipeline to be lined with rubber is achieved by acquiring the information of the area range and the surface curvature radian of the first rubber lining of the first chemical pipeline.

Step S500: inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage;

specifically, the information of the surface curvature radian of the first chemical engineering pipeline and the area range of the first rubber lining are input into the AR rubber lining simulation system to simulate rubber brushing, so that the condition of a portion to be covered by rubber cement corresponding to the first chemical engineering pipeline, that is, the coverage of the first rubber cement, can be obtained. The AR lining rubber simulation system is used for simulating rubber brushing of the chemical pipeline to be lined with rubber based on the surface radian and the surface area of the chemical pipeline to be lined with rubber, so that a rubber brushing scheme suitable for the chemical pipeline to be lined with rubber is obtained. Further, the first mucilage coverage corresponding to the first chemical engineering pipeline can be obtained. The technical effect of intelligently designing the corresponding glue brushing scheme based on specific conditions is achieved.

Step S600: judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree;

step S700: and if the first chemical engineering pipeline is completely covered by the first adhesive cement coverage degree, obtaining a first adhesive brushing frequency and a first adhesive brushing force corresponding to the first adhesive cement coverage degree, and brushing adhesive on the first chemical engineering pipeline.

Specifically, first mucilage coverage does the rubber lining process monitoring system of chemical pipeline intelligent analysis obtains first chemical pipeline treats lining rubber position information, based on first mucilage coverage, judge whether can with the position that first chemical pipeline treats lining rubber covers completely covers. When the first adhesive coating coverage can completely cover the first chemical pipeline, the first adhesive coating coverage corresponding to the complete coverage is obtained, the number of times of glue brushing and the glue brushing strength corresponding to the first adhesive coating coverage are further obtained, namely the number of times of glue brushing and the first glue brushing strength are obtained, and finally the glue brushing operation is carried out on the first chemical pipeline based on the number of times of glue brushing and the first glue brushing strength. The automatic glue brushing device has the advantages that the automatic comprehensive actual condition is achieved, the glue lining process of the chemical pipeline is monitored intelligently, the quality of the lining glue is improved, and the service life of the chemical pipeline is further prolonged.

Further, as shown in fig. 2, step S100 in the embodiment of the present application further includes:

step S110: judging whether the first chemical engineering pipeline is in assembly connection or not according to the first design size information;

step S120: if the first chemical pipeline is in assembly connection, obtaining a first sub-component and a second sub-component which form the first chemical pipeline;

step S130: based on the camera device, carrying out rubber lining process monitoring on the first sub-component and the second sub-component, and sequentially obtaining rubber lining image information of the first component and rubber lining image information of the second component;

step S140: whether the film and the first sub-component and the film and the second sub-component are completely bonded or not is sequentially judged on the basis of the first component rubber lining image information and the second component rubber lining image information;

step S150: and if the adhesive sheet is not completely adhered to the first sub-component and the adhesive sheet is not completely adhered to the second sub-component, performing secondary rubber lining on the first sub-component and/or the second sub-component.

Specifically, based on the first design size information of a first chemical pipe, it is possible to determine whether the first chemical pipe is an assembled and connected pipe. And when the first chemical engineering pipeline is in assembly connection, obtaining each assembly part forming the first chemical engineering pipeline, namely the first sub-part and the second sub-part. Further, based on the camera device, rubber lining process monitoring is respectively performed on each assembly component forming the first chemical engineering pipeline, and rubber lining image information of each assembly component, namely the first component rubber lining image information and the second component rubber lining image information, is sequentially obtained.

And sequentially judging the bonding integrity of the film and the first sub-component and the bonding integrity of the film and the second sub-component on the basis of the first component rubber lining image information and the second component rubber lining image information. There are three types of judgment results: the first method is that the adhesive between the film and the first sub-component is not complete, the adhesive between the film and the second sub-component is complete, and the second rubber lining operation is automatically carried out on the film and the first sub-component which are not completely adhered; the second is that the adhesive between the film and the second sub-assembly is not complete, the adhesive between the film and the first sub-assembly is complete, and then the film which is not completely adhered and the second sub-assembly are automatically subjected to secondary rubber lining operation; and thirdly, the adhesive between the film and the first sub-component and the adhesive between the film and the second sub-component are not complete, and the adhesive lining operation is automatically carried out on each sub-component which is not completely bonded.

Through judging the complete degree of bonding of each component part of first chemical industry pipeline respectively, lining glue is handled once more to the incomplete part of bonding, through the pipeline position that intelligent discernment does not reach the lining glue standard to carry out lining glue again automatically and handle the pipeline position that does not reach the lining glue standard, reached intelligent inspection to lining glue volume, improve lining glue treatment efficiency, further guarantee the technological effect of lining glue performance.

Further, step S130 in the embodiment of the present application further includes:

step S131: obtaining a second rubber lining area range of the first sub-component and a third rubber lining area range of the second sub-component;

step S132: inputting the second rubber lining area range and the third rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing, and sequentially obtaining a first rubber roll pressure degree and a second rubber roll pressure degree;

step S133: and rolling the first sub-component according to the first film roller pressure degree, and rolling the second sub-component according to the second film roller pressure degree.

Specifically, based on the image information of each component of the first chemical pipeline acquired by the camera device, the rubber lining process of each component is automatically monitored, and rubber lining areas corresponding to the first sub-component and the second sub-component, namely the second rubber lining area range and the third rubber lining area range, are obtained.

And further, inputting the second rubber lining area range and the third rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing, wherein the AR rubber lining simulation system can simulate rubber brushing on the chemical pipeline to be rubber lined based on the rubber lining area ranges corresponding to the constituent parts of the chemical pipeline, so as to obtain the proper rubber roller pressure degrees of the constituent parts of the chemical pipeline to be rubber lined, namely the first rubber roller pressure degree and the second rubber roller pressure degree. And rolling the first sub-component according to the first film roller pressure degree, and rolling the second sub-component according to the second film roller pressure degree. The technical effect of intelligently designing the corresponding film roller pressure degree based on the specific conditions of all the components is achieved.

Further, as shown in fig. 3, step S600 in this embodiment of the present application further includes:

step S610: if the first chemical engineering pipeline is not completely covered by the first adhesive cement coverage degree, obtaining a first adhesive receiving surface and a second adhesive receiving surface according to the surface curvature radian information, wherein the first adhesive receiving surface is the front surface of the adhesive lining process, and the second adhesive receiving surface is the hidden surface of the adhesive lining process;

step S620: judging whether the first glue receiving surface and/or the second glue receiving surface are completely covered or not based on the camera device;

step S630: and if the first rubber receiving surface is completely covered and the second rubber receiving surface is not completely covered, carrying out secondary rubber lining on the second rubber receiving surface.

Specifically, whether the part to be covered by the lining rubber of the first chemical engineering pipeline can be completely covered is judged based on the first rubber cement coverage. And when the first chemical engineering pipeline is not completely covered by the first adhesive cement coverage degree, determining the front surface of the adhesive lining process as the first adhesive receiving surface and the hidden surface of the adhesive lining process as the second adhesive receiving surface according to the surface curvature radian information. Further, based on the surface condition of the first chemical engineering pipeline collected by the camera device, the specific condition that each glue receiving surface covers the film is judged. When the first rubber receiving surface is completely covered but the second rubber receiving surface is not completely covered, performing secondary rubber lining treatment on the second rubber receiving surface; when the second rubber receiving surface is completely covered but the first rubber receiving surface is not completely covered, performing secondary rubber lining treatment on the first rubber receiving surface; when the first rubber receiving surface and the second rubber receiving surface are completely covered, secondary rubber lining treatment is not needed. The covering degree of the rubber sheets on the rubber receiving surfaces is judged respectively, and secondary rubber lining treatment is only carried out on the rubber receiving surfaces which are not completely covered, so that the rubber lining efficiency is improved, and the technical effect that all the rubber receiving surfaces are completely covered is realized.

Further, step S630 in the embodiment of the present application further includes:

step S631: obtaining hidden surface lining rubber image information corresponding to the second rubber receiving surface;

step S632: carrying out image processing on the hidden surface rubber lining image information to obtain a rubber lined area range and a rubber unlined area range;

step S633: marking the area range of the lined rubber completely, marking the area range of the unlined rubber incompletely, uploading the uncompleted mark to the AR lining rubber simulation system for simulating rubber brushing, and obtaining a gluing area and a gluing strength of the area range of the unlined rubber;

step S634: and carrying out secondary gluing on the area range without the lining glue according to the gluing area and the gluing strength.

Specifically, based on image information acquired by a camera, the actual rubber lining image condition on the hidden surface corresponding to the second rubber-receiving surface is acquired, the rubber lined area range is marked completely, the rubber unlined area range is marked incompletely, the uncompleted mark is uploaded to the AR rubber lining simulation system to simulate rubber brushing, and the gluing area and gluing strength of the rubber unlined area range are acquired. And finally, carrying out secondary gluing on the area range without the lining glue according to the gluing area and the gluing strength. The technical effects of performing secondary rubber lining treatment only on the part which is not glued, avoiding the influence on the part which has reached the standard of the lining rubber while avoiding the waste of the lining rubber and improving the rubber lining efficiency are achieved.

Further, step S700 in the embodiment of the present application further includes:

step S710: judging whether impurities exist in the surface material of the first chemical engineering pipeline or not according to the first surface image information;

step S720: if the surface material of the first chemical engineering pipeline contains the impurities, the surface material is subjected to impurity removal treatment.

Specifically, whether impurities exist in the surface material of the first chemical engineering pipeline is judged according to the first surface image information of the first chemical engineering pipeline collected by the camera. Wherein, the impurities refer to iron rust, oil stain and other impurities on the rubber lining surface of the chemical pipeline. When there is impurity in the surface material of first chemical industry pipeline, should at first carry out impurity removal treatment to the surface material, make first chemical industry pipeline exposes the true qualities of material to make the material surface coarse through the sandblast operation, reach the technological effect that increases the glued face surface area.

Further, as shown in fig. 4, step S800 in this embodiment of the present application further includes:

step S810: acquiring preset process environment information according to the rubber lining process of the first chemical engineering pipeline;

step S820: acquiring parameters of the actual environment of the rubber lining process to obtain actual process environment information;

step S830: judging whether the actual process environment information meets the preset process environment information or not;

step S840: and if the actual process environment information does not meet the preset process environment information, adjusting the actual process environment information.

Specifically, the lining rubber is a method for prolonging the service life of a base material by using steel or other high-strength materials as a base and pasting an anti-corrosion, wear-resistant and high-temperature-resistant rubber layer. According to the rubber lining process of the first chemical engineering pipeline, the preset process environment information can be obtained, namely, a rubber lining scheme which is formulated in advance based on the actual parameter condition of the first chemical engineering pipeline comprises the corresponding environment condition required by the rubber lining process. And acquiring parameters of the actual environment of the rubber lining process to obtain actual process environment information. The actual process environment information comprises the temperature, relative air humidity and other environment conditions of the first chemical engineering pipeline during actual rubber lining operation. And judging whether the actual process environment information meets the preset process environment information or not, and when the actual process environment information does not meet the preset process environment information, adjusting the actual process environment information to achieve the preset process environment information.

To sum up, the rubber lining process monitoring method for the chemical pipeline provided by the embodiment of the application has the following technical effects:

1. obtaining first design size information of a first chemical engineering pipeline; based on a camera device, carrying out image acquisition on the first chemical engineering pipeline to obtain first surface image information; obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information; obtaining surface curvature radian information of the first chemical engineering pipeline based on the first surface image information; inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage; judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree; and if the first chemical engineering pipeline is completely covered by the first adhesive cement coverage degree, obtaining a first adhesive brushing frequency and a first adhesive brushing force corresponding to the first adhesive cement coverage degree, and brushing adhesive on the first chemical engineering pipeline. The automatic glue brushing device has the advantages that the automatic comprehensive actual condition is achieved, the glue lining process of the chemical pipeline is monitored intelligently, the quality of the lining glue is improved, and the service life of the chemical pipeline is further prolonged.

2. Through judging the complete degree of bonding of each component part of first chemical industry pipeline respectively, lining glue is handled once more to the incomplete part of bonding, through the pipeline position that intelligent discernment does not reach the lining glue standard to carry out lining glue again automatically and handle the pipeline position that does not reach the lining glue standard, reached intelligent inspection to lining glue volume, improve lining glue treatment efficiency, further guarantee the technological effect of lining glue performance.

Example two

Based on the method for monitoring the rubber lining process of the chemical pipeline in the previous embodiment, the invention also provides a system for monitoring the rubber lining process of the chemical pipeline, referring to fig. 5, wherein the system comprises:

the first obtaining unit 11: the first obtaining unit 11 is configured to obtain first design size information of a first chemical engineering pipeline;

the second obtaining unit 12: the second obtaining unit 12 is configured to perform image acquisition on the first chemical engineering pipeline based on a camera device to obtain first surface image information;

the third obtaining unit 13: the third obtaining unit 13 is configured to obtain a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information;

the fourth obtaining unit 14: the fourth obtaining unit 14 is configured to obtain surface curvature radian information of the first chemical engineering pipeline based on the first surface image information;

the fifth obtaining unit 15: the fifth obtaining unit 15 is configured to input the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system to perform simulated rubber brushing, so as to obtain a first rubber cement coverage;

the first judgment unit 16: the first judging unit 16 is configured to judge whether the first chemical engineering pipeline is completely covered by the first mortar coverage;

sixth obtaining unit 17: the sixth obtaining unit 17 is configured to obtain a first glue brushing frequency and a first glue brushing force corresponding to the first glue coverage if the first glue coverage completely covers the first chemical engineering pipeline, and brush glue on the first chemical engineering pipeline.

Further, the system further comprises:

the second judging unit is used for judging whether the first chemical engineering pipeline is in assembly connection or not according to the first design size information;

a seventh obtaining unit: the seventh obtaining unit is used for obtaining a first sub-component and a second sub-component which form the first chemical pipeline if the first chemical pipeline is in assembly connection;

an eighth obtaining unit: the eighth obtaining unit is used for monitoring the rubber lining process of the first sub-component and the second sub-component based on the camera device, and sequentially obtaining rubber lining image information of the first component and rubber lining image information of the second component;

a third judging unit: the third judging unit is used for sequentially judging whether the film is completely adhered to the first sub-component and the second sub-component based on the first component rubber lining image information and the second component rubber lining image information;

a first execution unit: the first execution unit is used for carrying out secondary rubber lining on the first sub-component and/or the second sub-component if the film is not completely adhered to the first sub-component and the film is not completely adhered to the second sub-component.

Further, the system further comprises:

a ninth obtaining unit: the ninth obtaining unit is used for obtaining a second rubber lining area range of the first sub-component and a third rubber lining area range of the second sub-component;

a tenth obtaining unit: the tenth obtaining unit is used for inputting the second rubber lining area range and the third rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing, and sequentially obtaining a first rubber roll pressure degree and a second rubber roll pressure degree;

a second execution unit: the second execution unit is used for rolling the first sub-component according to the first film roller pressure degree and rolling the second sub-component according to the second film roller pressure degree.

Further, the system further comprises:

an eleventh obtaining unit: the eleventh obtaining unit is configured to obtain a first glue receiving surface and a second glue receiving surface according to the surface curvature radian information if the first chemical engineering pipeline is not completely covered by the first glue coverage, where the first glue receiving surface is a front surface of a glue lining process, and the second glue receiving surface is a hidden surface of the glue lining process;

a fourth judging unit: the fourth judging unit is used for judging whether the first glue receiving surface and/or the second glue receiving surface are completely covered or not based on the camera device;

a third execution unit: and the third execution unit is used for carrying out secondary rubber lining on the second rubber-receiving surface if the first rubber-receiving surface is completely covered and the second rubber-receiving surface is not completely covered.

Further, the system further comprises:

a twelfth obtaining unit: the twelfth obtaining unit is configured to obtain hidden liner rubber image information corresponding to the second rubber-receiving surface;

a thirteenth obtaining unit: the thirteenth obtaining unit is used for carrying out image processing on the hidden lining rubber image information to obtain a rubber lined area range and a rubber unlined area range;

a fourteenth obtaining unit: the fourteenth obtaining unit is configured to complete the marking of the area range of the lined rubber, perform incomplete marking of the area range of the unlined rubber, upload the incomplete mark to the AR lining simulation system for simulation rubber brushing, and obtain a gluing area and a gluing strength for the area range of the unlined rubber;

a fourth execution unit: and the fourth execution unit is used for carrying out secondary gluing on the area range without lining glue according to the gluing area and the gluing strength.

Further, the system further comprises:

a fifth judging unit: the fifth judging unit is used for judging whether impurities exist in the surface material of the first chemical engineering pipeline or not according to the first surface image information;

a fifth execution unit: and the fifth execution unit is used for removing impurities from the surface material if the surface material of the first chemical engineering pipeline contains the impurities.

Further, the system further comprises:

a fifteenth obtaining unit: the fifteenth obtaining unit is used for obtaining preset process environment information according to the rubber lining process of the first chemical engineering pipeline;

a sixteenth obtaining unit: the sixteenth obtaining unit is used for acquiring parameters of the actual environment of the rubber lining process to obtain actual process environment information;

a sixth judging unit: the sixth judging unit is used for judging whether the actual process environment information meets the preset process environment information;

a first adjusting unit: the first adjusting unit is used for adjusting the actual process environment information if the actual process environment information does not meet the preset process environment information.

In the present description, each embodiment is described in a progressive manner, and the main point of each embodiment is that the embodiment is different from other embodiments, and the rubber lining process monitoring method for a chemical pipeline in the first embodiment of fig. 1 and the specific example are also applicable to the rubber lining process monitoring system for a chemical pipeline in the present embodiment. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

The electronic apparatus of the embodiment of the present application is described below with reference to fig. 6.

Fig. 6 illustrates a schematic structural diagram of an electronic device according to an embodiment of the present application.

Based on the inventive concept of the rubber lining process monitoring method for the chemical pipeline in the previous embodiment, the invention further provides a rubber lining process monitoring system for the chemical pipeline, wherein a computer program is stored on the rubber lining process monitoring system, and when the computer program is executed by a processor, the steps of any one of the above-mentioned rubber lining process monitoring methods for the chemical pipeline are realized.

Where in fig. 6 a bus architecture (represented by bus 300), bus 300 may include any number of interconnected buses and bridges, bus 300 linking together various circuits including one or more processors, represented by processor 302, and memory, represented by memory 304. The bus 300 may also link together various other circuits such as peripherals, voltage regulators, power management circuits, and the like, which are well known in the art, and therefore, will not be described any further herein. A bus interface 305 provides an interface between the bus 300 and the receiver 301 and transmitter 303. The receiver 301 and the transmitter 303 may be the same element, i.e., a transceiver, providing a means for communicating with various other apparatus over a transmission medium.

The processor 302 is responsible for managing the bus 300 and general processing, and the memory 304 may be used for storing data used by the processor 302 in performing operations.

The application provides a rubber lining process monitoring method for a chemical pipeline, which is applied to a rubber lining process monitoring system for the chemical pipeline, wherein the method comprises the following steps: obtaining first design size information of a first chemical engineering pipeline; based on a camera device, carrying out image acquisition on the first chemical engineering pipeline to obtain first surface image information; obtaining a first lining rubber area range of the first chemical engineering pipeline according to the first design size information and the first surface image information; obtaining surface curvature radian information of the first chemical engineering pipeline based on the first surface image information; inputting the surface curvature radian information and the first rubber lining area range into the AR rubber lining simulation system for simulating rubber brushing to obtain first rubber cement coverage; judging whether the first chemical engineering pipeline is completely covered by the first mucilage coverage degree; if first mucilage covering degree will first chemical industry pipeline covers completely, obtains first brush that first mucilage covering degree corresponds glues the number of times and has solved among the prior art unable intelligent based on the corresponding rubber lining scheme of actual production situation design, and manual detection rubber lining quality wastes time and energy, appears leaking the condition of examining the false retrieval easily, finally leads to the rubber lining performance to descend, further influences chemical industry pipeline life's technical problem. The automatic glue brushing device has the advantages that the automatic comprehensive actual condition is achieved, the glue lining process of the chemical pipeline is monitored intelligently, the quality of the lining glue is improved, and the service life of the chemical pipeline is further prolonged.

As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, apparatus, or computer program product. Accordingly, the present application may take the form of an entirely software embodiment, an entirely hardware embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application is in the form of a computer program product that may be embodied on one or more computer-usable storage media having computer-usable program code embodied therewith. And such computer-usable storage media include, but are not limited to: various media capable of storing program codes, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk Memory, a Compact Disc Read-Only Memory (CD-ROM), and an optical Memory.

The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create a system for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.

These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including an instruction system which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.

These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks. While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.

It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.