阅读说明：本技术 一种用于太阳能板生产的焊接机构 (A welding mechanism for solar panel production ) 是由 康瑶 刘德祥 陈元金 于 2021-09-22 设计创作，主要内容包括：本发明公开了一种用于太阳能板生产的焊接机构,所述焊接机构包括焊接框架,焊接平台,板材上料机构,焊丝上料机构,加热模组,第一竖移机构,红外加热焊机,下料平台,下料横杆,以及XY轴移动机台；本发明通过焊丝上料机构提供焊丝,板材上料机构提供太阳能小面板,在红外加热焊机、下料平台、下料横杆以及XY轴移动机台的配合下,在焊接平台上进行焊接,从而能够自动将焊丝焊接在太阳能小面板上并将多块太阳能小面板拼接成太阳能主面板。(The invention discloses a welding mechanism for solar panel production, which comprises a welding frame, a welding platform, a plate feeding mechanism, a welding wire feeding mechanism, a heating module, a first vertical moving mechanism, an infrared heating welding machine, a blanking platform, a blanking cross bar and an XY-axis moving machine table, wherein the welding frame is arranged on the welding platform; according to the invention, the welding wires are provided through the welding wire feeding mechanism, the solar small panels are provided through the plate feeding mechanism, and the welding is carried out on the welding platform under the coordination of the infrared heating welding machine, the blanking platform, the blanking cross rod and the XY-axis moving machine, so that the welding wires can be automatically welded on the solar small panels and a plurality of solar small panels are spliced into the solar main panel.)

1. The utility model provides a welding mechanism for solar panel production which characterized in that: the welding mechanism comprises

Welding the frame;

the welding platform is arranged on the welding frame, and a first material moving through groove is formed in the welding platform;

the panel feeding mechanism is arranged on the welding frame and used for moving the solar small panel to the welding platform;

the welding wire feeding mechanism is arranged on the welding frame and used for moving the welding wires to the welding platform;

the heating module is matched in the welding platform;

the first vertical moving mechanism is arranged on the welding frame and is positioned above the welding platform;

the infrared heating welding machine is matched with the moving end of the first vertical moving mechanism;

the blanking platform is arranged on the welding frame and is flush with the welding platform, and a reset through groove is formed in the blanking platform;

the blanking cross rod is movably matched in the first material moving through groove and the resetting through groove;

and the XY-axis moving machine is arranged on the welding frame, and the moving end of the XY-axis moving machine is connected to the blanking cross rod and used for moving the blanking cross rod in the XY-axis direction.

2. The welding mechanism for solar panel production as claimed in claim 1, wherein: the heating module comprises a heating rod and a heating control mechanism; the heating rod is matched in the welding platform; the heating control mechanism is arranged on the welding frame and connected with the heating rod.

3. The welding mechanism for solar panel production as claimed in claim 1, wherein: the infrared heating welding machine comprises

The infrared heating machine base is matched with the moving end of the first vertical moving mechanism, and an infrared heating cavity is formed in the bottom of the infrared heating machine base;

the infrared heating pipe is matched in the infrared heating cavity;

and the heat dissipation fan is arranged on the upper part of the infrared heating base and is communicated with the infrared heating cavity.

4. A welding mechanism for solar panel production as claimed in claim 3, wherein: the infrared heating welding machine further comprises a plurality of heat-resistant reinforcing steel bars which are fixed at the opening of the infrared heating cavity in rows.

5. The welding mechanism for solar panel production as claimed in claim 1, wherein: the plate feeding mechanism comprises

The transverse moving mechanism is arranged on the mechanism frame;

the second vertical moving mechanism is matched with the transverse moving mechanism;

the sucker mounting seat is matched with the second vertical moving mechanism;

and at least one group of material taking suckers are arranged on the sucker mounting seat.

6. The welding mechanism for solar panel production as claimed in claim 1, wherein: the welding wire feeding mechanism comprises

A translation mechanism;

the feeding support is arranged on the translation mechanism;

the feeding rotating shaft is rotatably arranged at the upper part of the feeding support;

the clamping module is arranged on the feeding rotating shaft and used for clamping or loosening the welding wire;

and the feeding motor is arranged on the feeding support, and an output shaft of the feeding motor is in transmission connection with the feeding rotating shaft through a transmission belt.

7. The welding mechanism for solar panel production as claimed in claim 6, wherein: the translation mechanism comprises

A slide base;

the upper part of the sliding block is fixed at the bottom of the feeding support, and the lower part of the sliding block is in sliding fit with the sliding seat;

and a piston rod of the translation cylinder is connected to the feeding support.

8. The welding mechanism for solar panel production as claimed in claim 6, wherein: the clamping module comprises

The clamping seat is arranged on the feeding rotating shaft;

the double-piston rod cylinder is arranged on the clamping seat, and two piston rods in the double-piston rod cylinder move relatively;

and one ends of the two clamping plates are respectively connected to the two piston rods of the double-rod air cylinder, and the other ends of the two clamping plates are respectively provided with a clamping part for clamping a welding wire.

9. The welding mechanism for solar panel production as claimed in claim 1, wherein: the XY axis moving machine comprises

An X-axis mover mounted on the welding frame;

a Y-axis mover fitted on the X-axis mover;

and the cross rod mounting seat is matched on the Y-axis moving machine, and the blanking cross rod is arranged on the cross rod mounting seat.

10. The welding mechanism for solar panel production as claimed in claim 1, wherein: welding mechanism still includes the shearing frock, the shearing frock is located between welded platform and the unloading platform, the shearing frock includes

The shearing support is arranged on the welding frame, a second material moving through groove is formed in the shearing support, and the second material moving through groove is communicated with the first material moving through groove and the resetting through groove;

the cutting knife mounting seat is movably matched on the shearing support through the guide rod;

the cutter is arranged on the cutter mounting seat and is in shearing fit with the shearing support;

and the third vertical moving mechanism is arranged on the shearing support, and the moving end of the third vertical moving mechanism is connected to the cutter mounting seat and used for moving the cutter mounting seat up and down.

Technical Field

The invention relates to production of a solar panel, in particular to a welding mechanism for producing the solar panel.

Background

Solar energy does not cause any pollution to the environment, so the solar energy is called green clean energy and is one of the cleanest energy. Today, the environmental pollution is more and more serious, solar energy is greatly popularized and applied, and solar panels are the basis of solar energy application, so the demand of the market for the solar panels is huge.

The solar panel generally comprises a solar main panel, a panel carrier and a connecting line, wherein the solar main panel is not a panel and is made by welding and conducting a plurality of solar small panels through welding wires.

In order to improve solar panel's production efficiency, improve solar panel output, need to develop a set of automatic solar panel production facility urgently, wherein, how to weld the welding wire on solar energy small panel and splice into the main solar panel with polylith solar energy small panel automatically is the problem that solar panel automated production needs to solve.

In view of the above, the present inventors have made extensive and intensive studies and improvements, and as a result, have developed and designed the present invention.

Disclosure of Invention

The invention aims to provide a welding mechanism for producing a solar panel, which is used for automatically welding wires on small solar panels and splicing the small solar panels into a main solar panel.

In order to achieve the above purpose, the solution of the invention is:

a welding mechanism for solar panel production, the welding mechanism comprising a welding frame; the welding platform is arranged on the welding frame, and a first material moving through groove is formed in the welding platform; the panel feeding mechanism is arranged on the welding frame and used for moving the solar small panel to the welding platform; the welding wire feeding mechanism is arranged on the welding frame and used for moving the welding wires to the welding platform; the heating module is matched in the welding platform; the first vertical moving mechanism is arranged on the welding frame and is positioned above the welding platform; the infrared heating welding machine is matched with the moving end of the first vertical moving mechanism; the blanking platform is arranged on the welding frame and is flush with the welding platform, and a reset through groove is formed in the blanking platform; the blanking cross rod is movably matched in the first material moving through groove and the resetting through groove; and the XY-axis moving machine is arranged on the welding frame, and the moving end of the XY-axis moving machine is connected to the blanking cross rod and used for moving the blanking cross rod in the XY-axis direction.

The heating module comprises a heating rod and a heating control mechanism; the heating rod is matched in the welding platform; the heating control mechanism is arranged on the welding frame and connected with the heating rod.

The infrared heating welding machine comprises an infrared heating machine base, the infrared heating machine base is matched with the moving end of the first vertical moving mechanism, and an infrared heating cavity is formed in the bottom of the infrared heating machine base; the infrared heating pipe is matched in the infrared heating cavity; and the heat dissipation fan is arranged on the upper part of the infrared heating base and is communicated with the infrared heating cavity.

The infrared heating welding machine further comprises a plurality of heat-resistant reinforcing steel bars which are fixed at the opening of the infrared heating cavity in rows.

The plate feeding mechanism comprises a transverse moving mechanism, and the transverse moving mechanism is arranged on the mechanism frame; the second vertical moving mechanism is matched with the transverse moving mechanism; the sucker mounting seat is matched with the second vertical moving mechanism; and at least one group of material taking suckers are arranged on the sucker mounting seat.

The welding wire feeding mechanism comprises a translation mechanism; the feeding support is arranged on the translation mechanism; the feeding rotating shaft is rotatably arranged at the upper part of the feeding support; the clamping module is arranged on the feeding rotating shaft and used for clamping or loosening the welding wire; and the feeding motor is arranged on the feeding support, and an output shaft of the feeding motor is in transmission connection with the feeding rotating shaft through a transmission belt.

The translation mechanism comprises a sliding seat; the upper part of the sliding block is fixed at the bottom of the feeding support, and the lower part of the sliding block is in sliding fit with the sliding seat; and a piston rod of the translation cylinder is connected to the feeding support.

The clamping module comprises a clamping seat, and the clamping seat is installed on the feeding rotating shaft; the double-piston rod cylinder is arranged on the clamping seat, and two piston rods in the double-piston rod cylinder move relatively; and one ends of the two clamping plates are respectively connected to the two piston rods of the double-rod air cylinder, and the other ends of the two clamping plates are respectively provided with a clamping part for clamping a welding wire.

The XY-axis moving machine table comprises an X-axis moving machine, and the X-axis moving machine is arranged on the welding frame; a Y-axis mover fitted on the X-axis mover; and the cross rod mounting seat is matched on the Y-axis moving machine, and the blanking cross rod is arranged on the cross rod mounting seat.

The welding mechanism further comprises a shearing tool, the shearing tool is located between the welding platform and the blanking platform, the shearing tool comprises a shearing support, the shearing support is mounted on the welding frame, a second material moving through groove is formed in the shearing support, and the second material moving through groove is communicated with the first material moving through groove and the resetting through groove; the cutting knife mounting seat is movably matched on the shearing support through the guide rod; the cutter is arranged on the cutter mounting seat and is in shearing fit with the shearing support; and the third vertical moving mechanism is arranged on the shearing support, and the moving end of the third vertical moving mechanism is connected to the cutter mounting seat and used for moving the cutter mounting seat up and down.

By adopting the scheme, the welding machine is provided with the welding platform, the plate feeding mechanism, the welding wire feeding mechanism, the infrared heating welding machine, the blanking platform, the blanking cross rod and the XY-axis moving machine, so that the welding wire can be automatically welded on the small solar panels, and the small solar panels are spliced into the main solar panel.

In addition, the infrared heating welding machine is arranged, the effective welding end of the infrared heating welding machine is in a surface shape, and a plurality of welding wires with small intervals can be welded at the same time, so that the problem that in the prior art, only one welding wire can be welded by one welding knife, the interval between two adjacent welding knives in the plurality of welding knives is large, and the plurality of welding wires with small intervals cannot be welded at the same time is solved; meanwhile, the limitation of the circuit layout of the solar main panel is also solved (the existing solar main panel has the problems that the circuits are required to be respectively arranged on the front surface and the rear surface of the solar main panel because of the existence of a welding cutter, the circuits are complicated to arrange, the production is time-consuming, and the production cost is high), the circuit layout of the solar main panel is improved, the circuits are allowed to be arranged on the same surface of the solar main panel, and a larger interval is not required to be kept, so that the circuit layout of the solar main panel has the advantages of simplicity, convenience, time-saving production and low production cost.

Drawings

FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention;

FIG. 2 is a partial schematic view of a first embodiment of the present invention;

FIG. 3 is a second schematic diagram illustrating a partial structure of the preferred embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a wire feeding mechanism according to a preferred embodiment of the present invention.

Detailed Description

In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus are not to be construed as limiting the present invention. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

As shown in fig. 1 to 4, a preferred embodiment of a welding mechanism for solar panel production according to the present invention comprises a welding frame 1; the welding platform 2 is arranged on the welding frame 1, and a first material moving through groove 21 is formed in the welding platform 2; the panel feeding mechanism 3 is mounted on the welding frame 1 and used for moving the solar small panel to the welding platform 2; the welding wire feeding mechanism 4 is arranged on the welding frame 1 and used for moving the welding wires to the welding platform 2; the heating module 5 is matched in the welding platform 2; the first vertical moving mechanism 6 is arranged on the welding frame 1 and is positioned above the welding platform 2; the infrared heating welding machine 7 is matched with the moving end of the first vertical moving mechanism 6; the blanking platform 8 is arranged on the welding frame 1, the blanking platform 8 is flush with the welding platform 2, and the blanking platform 8 is provided with a resetting through groove 81; the blanking cross rod 9 is movably matched in the first material moving through groove 21 and the resetting through groove 81; and an XY-axis moving machine 10, wherein the XY-axis moving machine 10 is installed on the welding frame 1, and the moving end of the XY-axis moving machine 10 is connected to the blanking cross rod 9 and used for moving the blanking cross rod 9 in the XY-axis direction.

Before use, the heating module 5 preheats the welding platform 2 to make the temperature reach 180 ℃; when the solar panel welding device is used, the panel feeding mechanism 3 moves the first solar small panel to the welding platform 2; then, the welding wire feeding mechanism 4 moves the first welding wire to the first small solar panel; then, the first vertical moving mechanism 6 moves the infrared heating welder 7 to press the infrared heating welder against a first welding wire, and the first welding wire is welded on the first solar small panel; then, the XY-axis moving machine 10 moves the blanking cross bar 9 transversely towards the welding platform 2, so that the blanking cross bar 9 enters the first material moving through groove 21; then, the XY-axis moving machine 10 moves the blanking cross rod 9 upwards, and the first solar small panel is lifted up through the blanking cross rod 9; then, the XY-axis moving machine 10 transversely moves the blanking cross rod 9 towards the blanking platform 8, and the first solar small panel moves a certain distance towards the blanking platform 8; and then, the XY-axis moving machine 10 moves the blanking cross rod 9 downwards, and the first solar small panel is placed on the blanking platform 8.

Moving the first small solar panel to the blanking platform 8 for a certain distance, so that the plate feeding mechanism 3 can move the second small solar panel to the welding platform 2; then, the XY-axis moving machine 10 moves the first small solar panel to the welding platform 2 again, the first small solar panel is attached to one side of the second small solar panel, the first welding wire is pressed on the second small solar panel, and the welding wire feeding mechanism 4 moves the second welding wire to the second small solar panel; then, the first vertical moving mechanism 6 moves the infrared heating welder 7 to press the first welding wire and the second welding wire, and the first welding wire and the second welding wire are welded on the second solar small panel; and so on, until welding the last solar small panel to obtain a solar main panel; then, the XY-axis moving machine 10 moves the solar main panel toward the end of the blanking platform 8, and the next solar main panel is welded according to the above steps.

The key point of the invention is that the welding machine is provided with a welding platform 2, a plate feeding mechanism 3, a welding wire feeding mechanism 4, an infrared heating welding machine 7, a blanking platform 8, a blanking cross bar 9 and an XY axis moving machine table 10, so that welding wires can be automatically welded on small solar panels and the small solar panels are spliced into a main solar panel.

In addition, the infrared heating welding machine 7 is arranged, the effective welding end of the infrared heating welding machine 7 is in a surface shape, and a plurality of welding wires with small intervals can be welded at the same time, so that the problem that in the prior art, only one welding wire can be welded by one welding knife, the interval between two adjacent welding knives in the plurality of welding knives is large, and the plurality of welding wires with small intervals cannot be welded at the same time is solved; meanwhile, the limitation of the circuit layout of the solar main panel is also solved (the existing solar main panel has the problems that the circuits are required to be respectively arranged on the front surface and the rear surface of the solar main panel because of the existence of a welding cutter, the circuits are complicated to arrange, the production is time-consuming, and the production cost is high), the circuit layout of the solar main panel is improved, the circuits are allowed to be arranged on the same surface of the solar main panel, and a larger interval is not required to be kept, so that the circuit layout of the solar main panel has the advantages of simplicity, convenience, time-saving production and low production cost.

The heating module 5 comprises a heating rod 51 and a heating control mechanism 52; the heating rod 51 is fitted in the welding platform 2; the heating control mechanism 52 is installed on the welding frame 1 and connected to the heating rod 51. In use, the heating control mechanism 52 controls the operation of the heating rod 51 to heat the welding platform 2.

The infrared heating welder 7 comprises an infrared heating machine base 71, the infrared heating machine base 71 is matched with the moving end of the first vertical moving mechanism 6, and an infrared heating cavity 711 is arranged at the bottom of the infrared heating machine base 71; the infrared heating pipe 72, the infrared heating pipe 72 cooperates in the infrared heating cavity 711; and a heat dissipation fan 73, the heat dissipation fan 73 being installed at an upper portion of the infrared heating base 71 and communicating with the infrared heating chamber 711.

The infrared heating welder 7 further includes a plurality of heat-resistant reinforcing bars 74, and the plurality of heat-resistant reinforcing bars 74 are fixed in a row at an opening of the infrared heating chamber 711. The infrared heating chamber 711 is partitioned by providing the heat-resistant reinforcing bar 74, thereby protecting the infrared heating pipe 72 inside the infrared heating chamber 711.

The plate feeding mechanism 3 comprises a transverse moving mechanism 31, and the transverse moving mechanism 31 is installed on a mechanism frame; the second vertical moving mechanism 32, the second vertical moving mechanism 32 is matched on the transverse moving mechanism 31; the sucker mounting seat 33, the sucker mounting seat 33 is matched on the second vertical moving mechanism 32; and at least one set of material taking suction cups 34, wherein the material taking suction cups 34 are installed on the suction cup installation seat 33. During the use, sideslip mechanism 31 and second erect move mechanism 32 and mutually support, can get material sucking disc 34 round trip movement on welded platform 2 to make and get material sucking disc 34 and can snatch, move and put the solar energy small panel.

Above-mentioned sucking disc mount pad 33 corresponds every group and gets material sucking disc 34 and all is equipped with waist type hole 331, gets material sucking disc 34 adjustable installation in waist type hole 331. A plurality of material taking suction cups 34 are allowed to be installed in the waist-shaped hole 331, and the small solar panel is grabbed through the plurality of material taking suction cups 34, so that the grabbing success rate can be improved; in addition, the position of the material taking suction cup 34 can be freely adjusted in the waist-shaped hole 331 so as to be matched with and grab solar panels with different specifications.

The welding wire feeding mechanism 4 comprises a translation mechanism 41; the feeding support 42 is installed on the translation mechanism 41; the feeding rotating shaft 43, the feeding rotating shaft 43 is rotatably arranged at the upper part of the feeding support 42; a clamping module 44, wherein the clamping module 44 is arranged on the feeding rotating shaft 43 and is used for clamping or loosening the welding wire; and a feeding motor 45, wherein the feeding motor 45 is arranged on the feeding support 42, and an output shaft of the feeding motor 45 is in transmission connection with the feeding rotating shaft 43 through a transmission belt.

During the use, place the solar energy small panel that treats processing on welded platform 2 earlier, later, material loading motor 45 passes through driving belt and rotates material loading pivot 43, make clamping module 44 rotate and face welding platform 2's opposite side along with material loading pivot 43, so that with the welding wire centre gripping on clamping module 44, later, translation mechanism 41 removes material loading support 42 towards welded platform 2, material loading motor 45 passes through driving belt antiport material loading pivot 43, make clamping module 44 of cliping the welding wire along with material loading pivot 43 antiport, and place the welding wire on the solar energy small panel that treats processing, at this moment, unclamp clamping module 44.

The translation mechanism 41 comprises a slide 411; the upper part of the sliding block 412 is fixed at the bottom of the feeding support 42, and the lower part of the sliding block 412 is in sliding fit with the sliding seat 411; and a translation cylinder 413, a piston rod of the translation cylinder 413 being connected to the feeding support 42. During the use, translation cylinder 413 passes through the piston rod and drives material loading support 42 round trip movement on slide 411 to the cooperation removes the welding wire.

The clamping module 44 comprises a clamping seat 441, and the clamping seat 441 is installed on the feeding rotating shaft 43; a double-piston-rod cylinder 442, wherein the double-piston-rod cylinder 442 is mounted on the clamping seat 441, and two piston rods in the double-piston-rod cylinder 442 move relatively; and two clamping plates 443, one end of each clamping plate 443 being connected to the two piston rods of the two-rod cylinder, and the other end of each clamping plate 443 being provided with a clamping portion 4431 for clamping a welding wire. In use, the double-piston cylinder 442 drives the two clamping plates 443 to move towards or away from each other through the two piston rods, so that the two clamping portions 4431 on the two clamping plates 443 can clamp or loosen the welding wire.

The clamping portion 4431 of one of the clamping plates 443 inclines downward, the clamping portion 4431 of the other clamping plate 443 inclines upward, and the ends of the two clamping portions 4431 are respectively provided with a clamping plane. When the two clamping plates 443 move relatively, they can approach a little so that the clamping planes on the two clamping portions 4431 firmly clamp the welding wire and prevent the welding wire from loosening and falling.

The XY-axis moving machine 10 includes an X-axis moving machine 101, and the X-axis moving machine 101 is installed on the welding frame 1; a Y-axis moving mechanism 102, the Y-axis moving mechanism 102 being engaged with the X-axis moving mechanism 101; and a cross bar mounting seat 103, wherein the cross bar mounting seat 103 is matched on the Y-axis moving machine 102, and the blanking cross bar 9 is mounted on the cross bar mounting seat 103. When the blanking cross bar 9 moving device is used, the X-axis moving machine 101 can move the Y-axis moving machine 102 in the transverse direction, and the Y-axis moving machine 102 can move the cross bar mounting seat 103 in the vertical direction, so that the blanking cross bar 9 can be moved in the transverse direction and the vertical direction.

The welding mechanism further comprises a shearing tool 11, the shearing tool 11 is located between the welding platform 2 and the blanking platform 8, the shearing tool 11 comprises a shearing support 111, the shearing support 111 is installed on the welding frame 1, a second material moving through groove 1111 is formed in the shearing support 111, and the second material moving through groove 1111 is communicated with the first material moving through groove 21 and the resetting through groove 81; the cutting knife mounting seat 112 is movably matched on the shearing support 111 through the guide rod 113; the cutter 114 is arranged on the cutter mounting seat 112 and is in shearing fit with the shearing support 111; and a third vertical moving mechanism 115, wherein the third vertical moving mechanism 115 is installed on the shearing support 111, and the moving end of the third vertical moving mechanism 115 is connected to the cutter installation seat 112 for moving the cutter installation seat 112 up and down. When the device is used, the third vertical moving mechanism 115 drives the cutter mounting seat 112 to move up and down, so that the cutter 114 is matched with the shearing support 111, and welding wires on the welded solar small panel are trimmed neatly.

The foregoing description of specific exemplary embodiments of the invention has been presented for the purposes of illustration and description and is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as may be appropriate to those skilled in the art without departing from the scope of the invention.