阅读说明：本技术 刷丝生产线及其卧式收丝装置 (Brush silk production line and horizontal receipts silk device thereof ) 是由 王建 于 2021-07-21 设计创作，主要内容包括：本申请涉及一种刷丝生产线及其卧式收丝装置。卧式收丝装置包括收丝机架、卷盘、断料刀、拉料件及裁剪刀；所述卷盘转动连接收丝机架,且转动轴线水平；所述卷盘的外周设有避让槽,且所述避让槽沿卷盘的轴向延伸并贯穿卷盘的端面；所述断料刀滑动连接收丝机架,且所述断料刀的刃口用于贴合至卷盘表面；所述拉料件相对于收丝机架在水平面内移动,且所述拉料件移动时可沿卷盘轴向嵌至避让槽内,所述拉料件的表面用于供绕于卷盘外周的刷丝接触；所述裁剪刀沿水平且垂直卷盘轴向的方向滑动连接收丝机架。实现自动将绕卷于卷盘外周的刷丝取出,并将刷丝捋直后,再进行裁剪,以提高生产效率。(The application relates to a brush silk production line and horizontal receipts silk device thereof. The horizontal wire collecting device comprises a wire collecting rack, a reel, a material cutting knife, a material pulling piece and a cutting knife; the reel is rotationally connected with the wire winding rack, and the rotation axis of the reel is horizontal; the periphery of the reel is provided with an avoiding groove, and the avoiding groove extends along the axial direction of the reel and penetrates through the end face of the reel; the cutting knife is connected with the wire collecting rack in a sliding mode, and the cutting edge of the cutting knife is used for being attached to the surface of the reel; the drawing part moves in a horizontal plane relative to the wire collecting rack, can be embedded into the avoiding groove along the axial direction of the reel when moving, and the surface of the drawing part is used for being contacted with brush wires wound on the periphery of the reel; the cutting knife is connected with the silk collecting rack in a sliding mode along the direction which is horizontal and vertical to the axial direction of the reel. The brush wires wound on the periphery of the reel are automatically taken out, straightened and cut, and the production efficiency is improved.)

1. The utility model provides a horizontal receipts silk device which characterized in that: comprises a silk collecting machine frame, a reel (63), a material cutting knife (711), a material pulling piece (741) and a cutting knife (793);

the reel (63) is rotatably connected with the wire collecting rack, and the rotating axis is horizontal; an avoiding groove (631) is formed in the periphery of the reel (63), and the avoiding groove (631) extends in the axial direction of the reel (63) and penetrates through the end face of the reel (63);

the cutting knife (711) is connected with the wire collecting rack in a sliding mode, and the cutting edge of the cutting knife (711) is used for being attached to the surface of the reel (63);

the drawing part (741) moves in a horizontal plane relative to the filament collecting rack, the drawing part (741) can be embedded into the avoiding groove (631) along the axial direction of the reel (63) when moving, and the surface of the drawing part (741) is used for being contacted with brush filaments wound on the periphery of the reel (63);

the cutting knife (793) is connected with the silk collecting rack in a sliding mode along the direction which is horizontal and vertical to the axial direction of the reel (63).

2. The horizontal wire collecting device according to claim 1, further comprising a limiting plate (721), a limiting rod (722) and a limiting cloth (723);

the limiting plate (721) is fixedly connected with the filament collecting rack, the limiting plate (721) is arched, the central angle of the limiting plate is 180 degrees, and the inner periphery of the limiting plate (721) is used for brush filament contact wound on the outer periphery of the reel (63); the limiting plate (721) is provided with a notch (7211) for the penetration of the pulling piece (741);

the limiting rod (722) is positioned on one side of the limiting plate (721) facing the reel (63); one end of the limiting piece (742), which is close to the limiting piece (721), is hinged with the wire collecting rack, and the hinge axis is parallel to the axis of the reel (63); one end of the limiting rod (722) far away from the limiting plate (721) is fixedly connected with one end of limiting cloth (723), and the other end of the limiting cloth (723) is fixedly connected with the lower end of the limiting plate (721).

3. The horizontal wire collecting device according to claim 2, wherein: a ring groove is formed in the periphery of the reel (63) and is used for winding the brush filaments;

the limiting plate (721) and the limiting cloth (723) are embedded into the ring groove.

4. The horizontal wire collecting device according to claim 1, wherein: the temporary storage slideway (781), the pushing groove (784) and the pushing piece (785) are further included;

the temporary storage slideway (781) is fixedly connected with the silk collecting rack, and one end of the temporary storage slideway (781) in the axial direction of the reel (63) is downwards inclined to be an outlet of the temporary storage slideway (781); the brush wire pushing groove (784) is located below an outlet of the temporary storage slide rail (781), a notch of the brush wire pushing groove (784) is upward, the brush wire pushing groove (784) is used for being embedded into the brush wire pushing groove, and the brush wire pushing groove (784) penetrates in the direction far away from the reel (63);

the material pushing piece (785) is connected into the material pushing groove (784) in a sliding mode along the horizontal direction, and the end face, facing away from the reel (63), of the material pushing piece (785) is used for extruding the end portion of the brush filaments;

the cutting knife (793) is positioned on one side of the reel (63) along the axial direction, and the cutting knife (793) is opposite to the material pushing groove (784).

5. The horizontal type wire take-up device according to claim 4, further comprising a separating disc (782), wherein the axis of the separating disc (782) is horizontal and vertical to the axis of the reel (63); the separation disc (782) is rotatably connected with a temporary storage slideway (781) around the axis of the separation disc (782), and the periphery of the separation disc (782) is used for being touched by brush wires;

the periphery of the separating disc (782) is provided with a separating groove, and the separating groove is used for embedding the single bundle of brush wires.

6. The horizontal wire collecting device according to claim 4, wherein: also comprises a swing plate (771) and a swing driving piece;

the swinging plate (771) is rotatably connected with the wire collecting rack, and the rotating axis is horizontal and vertical to the axis of the reel (63); and the swinging plate (771) is positioned on one side of the temporary storage slide (781) far away from the outlet of the temporary storage slide; the upper end face of the swinging plate (771) is used for supporting bundled brush wires;

the swinging driving piece is used for driving the swinging plate (771) to rotate around the axis of the rotating shaft of the swinging plate (771) from a horizontal state to one end of the swinging plate (771) close to the temporary storage slideway (781) to incline downwards.

7. The horizontal type wire collecting device according to claim 4, characterized by further comprising a leveling knife (762); neat sword (762) is along level and perpendicular reel (63) axial direction sliding connection receipts silk frame, the vertical extension of blade of neat sword (762), just neat sword (762) is located between slide (781) and reel (63) of keeping in.

8. The horizontal wire collecting device according to claim 1, wherein: also comprises a cutting seat (792); the cutting seat (792) is rotatably connected with the silk collecting rack, and the rotating axis of the cutting seat is horizontal and vertical to the axis of the reel (63);

tailor sword (793) fixed connection and tailor seat (792), just it is located one side of tailorring seat (792) axis of rotation to tailor sword (793).

9. The horizontal wire take-up device according to any one of claims 1 to 8, wherein: two reels (63) are arranged, and the axes of the two reels (63) are parallel and have the same height.

10. A brush wire production line, comprising the horizontal wire collecting device of any one of claims 1 to 9, characterized in that: the cooling and shaping device also comprises an extrusion device (1), a cooling and shaping device (2) and a drafting device (3) which are arranged in sequence; feeding the raw material into the extrusion device (1); the drawing device (3) outputs continuous and strip-shaped brush filaments; and the horizontal filament collecting device (4) collects the brush filaments output by the drafting device (3) and outputs finished products after cutting.

Technical Field

The application relates to the field of brush silk production, especially to a brush silk production line and horizontal receipts silk device thereof.

Background

The brush is a traditional working tool and is used for cleaning and decontaminating the surface of an object. The brush mainly comprises a brush handle and brush filaments; when the toothbrush is used, personnel or mechanical equipment drives the toothbrush handle, and the brush filaments are used for sweeping the surface of an object, so that the object is cleaned. Meanwhile, the brush wires can be made of PBT, PP, PE, nylon, bristles, metal wires and other materials according to different application occasions.

The prior Chinese patent with publication number CN100526046C discloses a method for manufacturing an abrasive nylon brush wire and extrusion equipment. The raw materials are put into an extruder, extruded, melted, plasticized, extruded and spun, the spun monofilaments enter a water tank for cooling and shaping, and are divided into filaments for dewatering, then the filaments are sequentially input into a first drawing machine, a first hot air box, a second drawing machine, a second hot air box, a third drawing machine, a fourth hot air box and a fifth hot air box, continuous and strip-shaped brush filaments are output, and finally the brush filaments are rolled and cut to obtain a finished product.

When the reel is rolled and cut, the brush wires wound on the periphery of the reel need to be taken out manually, and the brush wires are straightened and cut, so that the production efficiency is low.

Disclosure of Invention

In order to improve brush silk production efficiency, this application provides a brush silk production line and horizontal receipts silk device thereof.

In a first aspect, the application provides a horizontal wire collecting device, which adopts the following technical scheme:

a horizontal type wire collecting device comprises a wire collecting rack, a reel, a material cutting knife, a material pulling part and a cutting knife;

the reel is rotationally connected with the wire winding rack, and the rotation axis of the reel is horizontal; the periphery of the reel is provided with an avoiding groove, and the avoiding groove extends along the axial direction of the reel and penetrates through the end face of the reel;

the cutting knife is connected with the wire collecting rack in a sliding mode, and the cutting edge of the cutting knife is used for being attached to the surface of the reel;

the drawing part moves in a horizontal plane relative to the wire collecting rack, can be embedded into the avoiding groove along the axial direction of the reel when moving, and the surface of the drawing part is used for being contacted with brush wires wound on the periphery of the reel;

the cutting knife is connected with the silk collecting rack in a sliding mode along the direction which is horizontal and vertical to the axial direction of the reel.

By adopting the technical scheme, the brush wires wound on the periphery of the reel can be automatically taken out, and the brush wires are straightened and then cut to improve the production efficiency.

Preferably, the device also comprises a limiting plate, a limiting rod and limiting cloth;

the limiting plate is fixedly connected with the wire winding rack, the limiting plate is arched, the central angle of the limiting plate is 180 degrees, and the inner periphery of the limiting plate is used for being contacted with brush wires wound on the outer periphery of the reel; the limiting plate is provided with a notch for the pulling piece to penetrate through;

the limiting rod is positioned on one side of the limiting plate facing the reel; one end, close to the limiting plate, of the limiting piece is hinged to the wire collecting rack, and the hinge axis of the limiting piece is parallel to the axis of the reel; one end, far away from the limiting plate, of the limiting rod is fixedly connected with one end of limiting cloth, and the other end of the limiting cloth is fixedly connected with the lower end of the limiting plate.

Preferably, the periphery of the reel is provided with a ring groove, and the ring groove is used for winding the brush filaments;

the limiting plate and the limiting cloth are both embedded into the ring groove.

By adopting the technical scheme, before the brush wires wound outside the reel are cut off, the limiting plates and the limiting cloth are firstly attached to the brush wires wound outside the reel, and then the cutting is carried out, so that the scattering of the cut brush wires is avoided.

Preferably, the device also comprises a temporary storage slideway, a material pushing groove and a material pushing part;

the temporary storage slideway is fixedly connected with the wire collecting rack, and one end of the temporary storage slideway along the axial direction of the reel is downwards inclined to form an outlet of the temporary storage slideway; the material pushing groove is positioned below the outlet of the temporary storage slide way, the notch of the material pushing groove is upward, the material pushing groove is used for embedding the brush wires, and the material pushing groove is arranged in a penetrating manner in the direction far away from the reel;

the material pushing part is connected into the material pushing groove in a sliding mode along the horizontal direction, and the end face, deviating from the reel, of the material pushing part is used for extruding the end portion of the brush wire;

the cutting knife is positioned on one side of the reel along the axial direction, and the cutting knife is just opposite to the material pushing groove.

Preferably, the device further comprises a separating disc, and the axis of the separating disc is horizontal and vertical to the axis of the rolling disc; the separation disc is rotatably connected with the temporary storage slideway by the axis of the separation disc, and the periphery of the separation disc is used for being touched by the brush wires;

the periphery of the separating disc is provided with a separating groove, and the separating groove is used for embedding the single bundle of brush wires.

Through adopting above-mentioned technical scheme, when having many bundles of brush silks in the slide of keeping in, the separating disc rotates a week, in a bundle of brush silk embedding separating tank to along with the rotation of separating disc, make this bundle of brush silk export from the exit of the slide of keeping in.

Preferably, the device also comprises a swinging plate and a swinging driving piece;

the swinging plate is rotatably connected with the wire collecting rack, and the rotating axis of the swinging plate is horizontal and vertical to the axis of the coiling disc; the swinging plate is positioned on one side of the temporary storage slide way away from the outlet of the temporary storage slide way; the upper end face of the swinging plate is used for supporting bundled brush wires;

the swing driving piece is used for driving the swing plate to rotate around the axis of the rotating shaft of the swing plate from a horizontal state to one end, close to the temporary storage slideway, of the swing plate to incline downwards.

By adopting the technical scheme, when the material pulling part pulls the brush wires out of the periphery of the reel, the brush wires firstly fall onto the horizontal swinging plate so as to avoid the brush wires from deviating to one side; after the brush wires are pulled out, the driving piece is swung to move, so that the brush wires integrally slide to the temporary storage slide way.

Preferably, the device also comprises a leveling knife; the wire winding machine is characterized in that the trimming knife is connected with the wire winding machine frame in a sliding mode along the horizontal direction and the direction perpendicular to the axial direction of the reel, the cutting edge of the trimming knife extends vertically, and the trimming knife is located between the temporary storage slide way and the reel.

Through adopting above-mentioned technical scheme, utilize the tip of neat sword processing bundled brush silk for bundled brush silk's tip is level and smooth, so that push away the tip that the material piece extrudeed bundled brush silk.

Preferably, the cutting device further comprises a cutting seat; the cutting seat is rotatably connected with the silk collecting rack, and the rotating axis of the cutting seat is horizontal and vertical to the axis of the reel;

the cutting knife is fixedly connected with the cutting seat, and the cutting knife is positioned on one side of the rotating axis of the cutting seat.

Preferably, the two reels are arranged, and the axes of the two reels are parallel and equal in height.

The second aspect, this application provides a brush silk production line, adopts following technical scheme:

a brush silk production line comprises the horizontal silk collecting device, and further comprises an extruding device, a cooling and shaping device and a drafting device which are arranged in sequence; feeding the raw material into the extrusion device; the drawing device outputs continuous and strip-shaped brush filaments; and the horizontal filament collecting device collects the brush filaments output by the drafting device and outputs a finished product after cutting.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the brush wires wound on the periphery of the reel are automatically taken out, straightened and cut, so that the production efficiency is improved;

2. the brush wires are alternately wound by the two reels, so that the production line can be produced without stopping, and the production efficiency is improved.

Drawings

Fig. 1 is a schematic structural view of a brush wire production line.

Fig. 2 is a schematic view of the structure of the extrusion apparatus.

Fig. 3 is a schematic structural view of the cooling and shaping device.

Fig. 4 is a schematic view of the structure of the draft mechanism.

Fig. 5 is a schematic view of a driving structure in the draft mechanism.

Fig. 6 is a schematic structural view of the horizontal wire winding device.

Fig. 7 is a schematic structural view of the winding mechanism.

FIG. 8 is a schematic view of the horizontal wire takeup device, shown primarily for use in displaying the takeup member.

Fig. 9 is an enlarged view at a in fig. 8.

Fig. 10 is a schematic structural view of the horizontal type wire winding device, which is mainly used for displaying the trimming knife.

Fig. 11 is an enlarged view at B in fig. 1.

Fig. 12 is a schematic structural diagram of the horizontal wire collecting device, which is mainly used for showing the swinging plate.

Fig. 13 is an enlarged view at C in fig. 12.

Fig. 14 is a schematic structural view of the horizontal wire collecting device, which is mainly used for showing the buffer sliding knife, the material returning groove and the cutting knife.

Description of reference numerals: 1. an extrusion device; 11. a screw extruder; 12. a filter; 13. a metering pump; 14, an extrusion die;

2. a cooling and shaping device; 21. a water tank; 22. a guide bar; 23. dividing the screw rod; 231. a wire dividing groove; 24. a suction pipe; 241. a water suction hole;

3. a drafting device; 31. a drafting mechanism; 311. a drafting frame; 312. a drafting roller; 313. a drafting motor; 314. drafting a gear ring; 32. a heating mechanism;

4. a horizontal wire collecting device;

5. a bundling mechanism; 51. a bundling machine frame; 52. a convergence rocker arm; 53. a beam-collecting wheel; 54. an output wheel; 55. a guide rail; 56. a beam-collecting seat; 57. a reciprocating drive member; 571. a reciprocating motor;

6. a winding mechanism; 61. a rolling frame; 62. a winding seat; 621. a roller; 63. coiling; 631. an avoidance groove; 64. rolling a driving piece; 65. a guide rail; 66. a displacement drive member; 661. a displacement motor; 662. a sprocket;

7. a packaging and cutting mechanism; 711. a material cutting knife; 712. a material breaking driving member; 7121. a material breaking sliding seat; 7122. a material breaking cylinder; 7123. a material cutting motor; 72. a limiting component; 721. a limiting plate; 7211. a notch; 722. a limiting rod; 723. limiting cloth; 731. a tightener; 7311. tightening the plate; 7312. tightening the groove; 732. tightening the driving member; 741. pulling the material piece; 7411. a longitudinal bar; 7412. a cross bar; 742. a limiting member; 743. a limiting driving piece; 744. moving the driving member; 7441. a movable seat; 7442. a moving motor; 745. a material pulling driving member; 7451. a material pulling rack; 7452. a material pulling seat; 7453. a material pulling motor; 75. a film covering assembly; 751. a film covering base; 752. a film covering rotary table; 753. installing a shaft; 754. a film covering driving member; 76. an aligning assembly; 761. trimming the parts; 762. trimming the cutter; 763. trimming the air cylinder; 771. a swing plate; 772. a swing lever; 773. a swing cylinder; 781. a temporary storage slideway; 782. a separation disc; 783. separating the driving member; 7831. separating the motor; 784. a material pushing groove; 785. pushing the material piece; 786. a material pushing driving member; 7861. a material pushing motor; 791. a fixed seat; 792. a cutting seat; 793. a cutting knife; 794. a cutting driving piece; 7941. and (5) a cutting motor.

Detailed Description

The present application is described in further detail below with reference to figures 1-14.

Referring to fig. 1, the embodiment of the application discloses a brush silk production line, including extrusion device 1, cooling setting device 2, drafting device 3 and horizontal receipts silk device 4 that set gradually.

Referring to fig. 1 and 2, the extrusion apparatus 1 includes a screw extruder 11, a filter 12, a metering pump 13, and an extrusion die 14.

The raw materials are put into a screw extruder 11, extruded, melted and plasticized, and then output; the filter 12 is connected to the output port of the screw extruder 11, and the raw material in a molten state enters the filter 12 to filter large-particle impurities; injecting the filtered raw materials into an extrusion die 14 through a metering pump 13, and spraying a plurality of strands of monofilaments from an output port of the extrusion die 14; at the same time, the outlet opening of the extrusion die 14 is directed downwards, so that the monofilament is ejected downwards.

Two layers of filter plates are arranged in the filter 12, and the two layers of filter plates can work independently. When one layer of filter plate works for a long time and is blocked by impurities, the filter plate can be independently drawn out and replaced or cleaned; at this time, the other filter plate normally works to filter out large particles of impurities.

Referring to fig. 1 and 3, the cooling and shaping device 2 includes a water tank 21, a guide rod 22, and a filament-separating and dewatering mechanism.

The water tank 21 stores cooling water, and the opening of the water tank 21 is upward; the extrusion die 14 is located right above the water tank 21, so that the monofilaments downwards sprayed from the extrusion die 14 are quickly immersed in the cooling water to complete cooling and shaping. The guide rod 22 is horizontally arranged in the water tank 21, and the guide rod 22 is immersed in the cooling water; meanwhile, in the present embodiment, two guide rods 22 are provided side by side. The monofilament passes under the guide rod 22 in a direction perpendicular to the guide rod 22 and is fed into the filament separating and dewatering mechanism.

The silk separating and dewatering mechanism is arranged above the water tank 21 and is positioned above the water surface. The filament separating and dewatering mechanism comprises a filament separating rod 23, a water suction pipe 24 and an air suction machine (not shown in the figure). The branch screw rod 23 is parallel to the guide rod 22 and is fixedly connected with the water tank 21; and the periphery of the dividing screw rod 23 is provided with a plurality of dividing grooves 231 at intervals along the self axial direction, each dividing groove 231 is used for allowing a single filament to be embedded in a sliding manner, and the single filament passes through the upper part of the dividing screw rod 23 along the direction vertical to the dividing screw rod 23.

The water suction pipe 24 is parallel to the wire distributing rod 23 and is fixedly connected with the water tank 21, and the water suction pipe 24 is positioned on one side of the wire distributing rod 23, which is far away from the guide rod 22; a plurality of suction pipes 24 are arranged at intervals, and monofilaments sequentially pass around each suction pipe 24. In this embodiment, five suction pipes 24 are provided.

The suction pipe 24 is hollow, and the periphery of the suction pipe 24 is provided with a suction hole 241 communicated to the inside of the suction pipe 24, and meanwhile, the suction pipe 24 is communicated to an air inlet of an aspirator, and the aspirator can adopt a fan, an air pump and the like. The aspirator is operated so that air around the water suction holes 241 flows into the water suction pipe 24, and when the air flows, the air flows around the monofilaments to remove moisture on the surfaces of the monofilaments.

Referring to fig. 1 and 4, the monofilament subjected to the filament separation and dewatering is fed to a drawing device 3, and the drawing device 3 performs a drawing process on the monofilament to reduce the diameter of the monofilament. The drafting device 3 comprises a plurality of drafting mechanisms 31 and a heating mechanism 32 arranged between two adjacent drafting mechanisms 31. In this embodiment, four drawing mechanisms 31 are provided, and three heating mechanisms 32 are provided.

Referring to fig. 4 and 5, the draft mechanism 31 includes a draft frame 311, a draft roller 312, and a draft driving member. A plurality of drafting rollers 312 are arranged side by side and are connected with the drafting frame 311 around the axis of the drafting rollers; the drafting drive member is used to drive the drafting roller 312 to rotate. And the peripheral linear velocity of the draft roller 312 of the draft mechanism 31 located at the rear is greater than the peripheral linear velocity of the draft roller 312 of the draft mechanism 31 located at the front.

In this embodiment, seven drafting rollers 312 are arranged side by side and divided into an upper layer and a lower layer, the upper layer is provided with four drafting rollers 312, and the lower layer is provided with three drafting rollers 312. Meanwhile, the drafting driving member includes a drafting motor 313, a drafting transmission assembly (not shown in the figure) and a drafting ring gear 314. The drafting gear rings 314 are coaxially and fixedly connected with the drafting rollers 312, correspond to each other, and the drafting gear rings 314 connected with the lower layer drafting rollers 312 are meshed with the drafting gear rings 314 connected with the upper layer drafting rollers 312; the drafting gear rings 314 connected with the drafting rollers 312 on the same layer have a distance with each other; an output shaft of the drafting motor 313 is connected with any drafting roller 312 through a drafting transmission component so as to drive the drafting roller 312 to rotate; the drafting transmission component can adopt cylindrical gear transmission, bevel gear transmission, a coupler and the like.

Referring to fig. 1, in one aspect, the heating mechanism 32 may heat the filaments by means of a hot water bath, so that the filaments are deformed in tension and internal stress caused by the drawing is eliminated; on the other hand, the heating mechanism 32 may also heat the monofilaments by hot air to perform hot air setting and fully release the internal stress of the monofilaments. In this embodiment, the first two heating mechanisms 32 may be hot water tanks, and the last heating mechanism 32 may be a hot air tank.

Referring to fig. 1 and 6, the drafted monofilaments are fed into a horizontal filament collecting device 4, a plurality of strands of monofilaments are collected into one strand, and the strand is wound and cut into a preset length to obtain a finished product.

Referring to fig. 1 and 6, the embodiment of the application further discloses a horizontal filament collecting device, which is applied to the filament brushing production line. The horizontal type silk collecting device 4 comprises a silk collecting rack, a bundling mechanism 5, a winding mechanism 6 and a packaging and cutting mechanism 7; and the winding mechanism 6 and the packaging cutting mechanism 7 are both positioned at one side of the bundling mechanism 5 departing from the drafting device 3.

The bunching mechanism 5 comprises a bunching frame 51, a bunching rocker arm 52, a bunching wheel 53 and an output wheel 54. Wherein the collecting frame 51 is a component of the filament collecting frame.

The bundling rocker arm 52 is hinged to the bundling rack 51, the hinge axis is horizontal, and the bundling rocker arm is positioned on one side of the bundling rack 51, which is far away from the winding mechanism 6; the beam-collecting wheel 53 is rotatably connected with the beam-collecting rocker arm 52 around the axis thereof, and the axis of the beam-collecting wheel 53 is parallel to the hinge axis between the beam-collecting rocker arm 52 and the beam-collecting frame 51. In this embodiment, the beam-converging swing arm 52 is in a rod shape, one end of the beam-converging swing arm 52 is hinged to the beam-converging frame 51, and the beam-converging wheel 53 is rotatably connected to the other end of the beam-converging swing arm 52. The output wheel 54 is connected with the beam-collecting frame 51 in a rotating way around the axis thereof; the axis of the output wheel 54 is parallel to the axis of the converging wheel 53, and the output wheel 54 is flush with the end surface of the converging wheel 53.

Meanwhile, the peripheries of the tightening wheel 53 and the output wheel 54 are provided with ring grooves, and the ring grooves are used for embedding the brush wires. And the brush filaments pass through the lower part of the binding wheel 53, and then are wound to the upper part of the output wheel 54 to be output, so that the self-tensioning of the brush filaments is realized by utilizing the self-weights of the binding rocker arm 52 and the binding wheel 53.

Referring to fig. 6, the winding mechanism 6 includes a winding frame 61, a winding base 62, a reel 63, and a winding driving member 64. Wherein, the winding frame 61 is also a component of the filament winding frame.

The winding seat 62 is connected with the winding frame 61; the reel 63 is connected to the winding seat 62 in a rotating manner around the axis thereof, and the axis of the reel 63 is parallel to the axis of the bundling wheel 53; the winding driving member 64 is used for driving the reel 63 to rotate so as to realize winding of the brush wires.

The winding driving member 64 may include a winding motor, a winding pinion gear and a winding bull gear. A motor shell of the winding motor is fixedly connected with a winding seat 62, and a motor shaft of the winding motor is coaxially connected with a winding pinion; the winding gearwheel is coaxially and fixedly connected with the reel 63, and the winding gearwheel is meshed with the winding gearwheel.

The periphery of the reel 63 is provided with a ring groove for winding the brush filaments.

Meanwhile, referring to fig. 6, in order to wind the brush filaments into the ring groove of the reel 63 smoothly, the binding mechanism 5 further includes a guide rail 55, a binding seat 56 and a reciprocating driving member 57. The guide rail 55 is fixedly connected with the bunching frame 51, and the guide rail 55 is parallel to the axis of the output wheel 54. The bundling seat 56 is connected with the guide rail 55 in a sliding way, and the bundling seat 56 is driven to move back and forth along the guide rail 55 by a reciprocating driving piece 57; the beam-receiving rocker arm 52, the beam-receiving wheel 53, and the output wheel 54 are connected to a beam-receiving base 56.

The reciprocating drive 57 may include a reciprocating motor 571 and a retracting screw (not shown). The motor shaft and the beam-collecting screw rod of the reciprocating motor 571 are both parallel to the guide rail 55; and the motor shaft of the reciprocating motor 571 is coaxially connected with the convergence screw rod; meanwhile, the tightening seat 56 is also connected with a tightening screw rod and forms a screw rod pair. The operation of the reciprocating motor 571 drives the tightening seat 56 to reciprocate along the guide rail 55, and the tightening wheel 53 and the output wheel 54 drive the brush wires to be smoothly wound into the ring groove of the reel 63.

Referring to fig. 6 and 7, in order to improve the production efficiency, the winding mechanism 6 is set to be double-station, and the two stations are distributed along the direction of the parallel guide rail 55. The winding seat 62 is connected to the winding frame 61 in a sliding manner along the horizontal direction, and the sliding direction is horizontal and vertical to the guide rail 55. The winding mechanism 6 further includes a guide rail 65 and a displacement driving member 66 for driving the winding seat 62 to slide.

Referring to fig. 6 and 7, a roller 621 is rotatably connected to the winding seat 62, and the periphery of the roller 621 rolls and adheres to the guide rail 65; the displacement drive 66 includes a displacement motor 661, a sprocket 662, and a chain (not shown).

A motor shell of the displacement motor 661 is fixedly connected with the winding seat 62, and a motor shaft of the displacement motor 661 is horizontal and vertical to the guide rail 65; the chain wheel 662 is provided with three, one chain wheel 662 is connected with a motor shaft of the displacement motor 661, and the other two chain wheels 662 are rotatably connected with the winding seat 62. Meanwhile, the three sprockets 662 are arranged in a vertical plane in a triangular, preferably equilateral, shape; and the two sprockets 662 attached to the winding seat 62 are in a bottom angle position.

One end of the chain is fixedly connected with the winding frame 61, the other end of the chain passes through the lower part of the chain wheel 662 at the first base angle position, sequentially passes through the space between the chain wheel 662 at the first base angle position and the chain wheel 662 at the top angle position, the space between the chain wheel 662 at the top angle position and the chain wheel 662 at the second base angle position, and finally is output from the lower part of the chain wheel 662 at the second base angle position, and the output end part of the chain is fixedly connected with the winding frame 61.

Referring to fig. 7 and 8, the package cutting mechanism 7 is disposed on a side of the winding mechanism 6 away from the bundling mechanism 5. After the winding mechanism 6 finishes winding the brush wires, the displacement driving member 66 drives the reel 63 to move along the guide rail 65, the reel is far away from the bundling mechanism 5 and moves to the packaging cutting mechanism 7, and the cutting, packaging and cutting of the brush wires wound to the periphery of the reel 63 are finished at the packaging cutting mechanism 7.

The reel 63 has two avoiding grooves 631 formed in the outer periphery thereof, and the two avoiding grooves 631 are symmetrically formed about the axis of the reel 63. Meanwhile, the escape groove 631 penetrates the spool 63 in the axial direction of the spool 63.

When the reel 63 moves to the package cutting mechanism 7, the winding driving member 64 operates, and the two avoiding grooves 631 at the outer periphery of the reel 63 rotate to be horizontally distributed.

Referring to fig. 7, the package cutting mechanism 7 includes a material cutting blade 711 and a material cutting driving member 712.

The material cutting knife 711 is disc-shaped, and the periphery of the material cutting knife 711 is a knife edge; the material cutting knife 711 is connected to the winding rack 61 in a rotating mode around the axis of the material cutting knife 711, and the axis of the material cutting knife 711 is vertical; meanwhile, the material cutting blade 711 is equal to the axis of the reel 63 in height. The material cutting driving member 712 is used for driving the material cutting blade 711 to rotate, and driving the material cutting blade 711 to move into the avoiding groove 631 along the axial direction of the reel 63 so as to cut the brush wires wound on the outer periphery of the reel 63.

The material break driving member 712 may include a material break slider 7121, a material break cylinder 7122, and a material break motor 7123. The material cutting sliding seat 7121 is axially and slidably connected with the winding frame 61 through the reel 63; the material breaking cylinder 7122 is arranged on the rolling rack 61 and used for driving the material breaking sliding seat 7121 to move; a motor shell of the material breaking motor 7123 is fixedly connected with the material breaking sliding seat 7121, and a motor shaft of the material breaking motor 7123 is coaxially and fixedly connected with the material breaking knife 711.

Referring to fig. 7 and 8, the package cutting mechanism 7 further includes a limiting component 72 for preventing the cut brush filaments from scattering. The limiting component 72 includes a limiting plate 721, a limiting rod 722, a limiting cloth 723 and a limiting cylinder (not shown).

The limiting plate 721 is fixedly connected with the filament winding frame, the limiting plate 721 is in an arc shape, the central angle is 180 degrees, the limiting plate 721 is embedded in the annular groove of the reel 63, and the inner periphery of the limiting plate 721 is used for contacting the brush filaments wound on the outer periphery of the reel 63.

The limit rod 722 is positioned on one side of the limit plate 721 facing the reel 63; one end of the limiting member 742, which is close to the limiting plate 721, is hinged to the wire take-up frame, and the hinge axis is parallel to the axis of the reel 63; one end of the limiting rod 722, which is far away from the limiting plate 721, is fixedly connected with one end of the limiting cloth 723, and the other end of the limiting cloth 723 is fixedly connected with the lower end of the limiting plate 721.

The cylinder body of the limiting cylinder is hinged with the wire collecting rack, and the piston rod of the limiting cylinder is hinged with the limiting rod 722. And the three hinged parts are distributed in a triangular shape, namely the hinged part of the limiting cylinder and the wire collecting rack, the hinged part of the limiting cylinder and the limiting rod 722 and the hinged part of the limiting part 742 and the wire collecting rack.

The stop cylinder causes the stop rod 722 to flip downward to clear the spool 63 before the spool 63 moves to the stop assembly 72 due to the action of the displacement drive 66. After the reel 63 is moved to the right position, the limiting cylinder acts to turn the limiting rod 722 upwards, so that the limiting cloth 723 is attached to the brush wires wound around the periphery of the reel 63. Subsequently, the material cutting drive 712 operates to cut the brush filaments around the outer periphery of the reel 63.

Referring to fig. 8 and 9, the package cutting mechanism 7 further includes a tightening member 731, a tightening driving member 732, a pulling member 741, a limiting member 742, a limiting driving member 743, a moving driving member 744, and a pulling driving member 745.

The tightening part 731 is connected with the winding seat 62 in a sliding way in a direction parallel to the axis of the reel 63, and the tightening driving part 732 is used for driving the tightening part 731 to move; the tightening driving member 732 may include a tightening cylinder, a cylinder body of the tightening cylinder is fixedly connected to the winding seat 62, and a piston rod of the tightening cylinder is connected to the receiving member 731.

Tightener 731 includes tightening plates 7311 arranged side by side, tightening plates 7311 being horizontal; there is a space between two tightening plates 7311, and the space is used to provide a space for embedding the stay. Meanwhile, a tightening groove 7312 is formed in the end of the tightening plate 7311, the notch of the tightening groove 7312 is horizontal, and the tightening groove 7312 is used for being sleeved to the periphery of the brush wire; the inner wall of the tightening groove 7312 is matched with the side wall of the ring groove at the reel 63 to tighten the brush wire, so that the brush wire can be taken out from the reel 63

Meanwhile, referring to fig. 7 and 9, the limit plate 721 is provided with a notch 7211, and the notch 7211 is used for avoiding the fastening member 731.

Referring to fig. 9 and 10, pulling member 741 includes side rails 7411 and cross rails 7412. The side rail 7411 is horizontal and vertical to the axial direction of the reel 63; crossbar 7412 is parallel to the axial direction of spool 63, and pulling drive 745 is used to drive the lifting member in a direction parallel to side rail 7411, and moving drive 744 is used to drive the lifting member in a direction parallel to crossbar 7412.

After the tightening piece 731 tightens the brush filaments, the driving piece 744 is moved to one side of the reel 63 in the axial direction, and the end of the cross bar 7412 away from the vertical rod faces the reel 63; subsequently, the pulling driving member 745 drives the pulling member 741 to move and align the cross bar 7412 with the avoiding groove 631; the moving drive 744 in turn drives the lifting member to move axially along the reel 63 such that the rail 7412 is axially embedded in the escape slot 631 along the reel 63.

The limiting driving member 743 can adopt an air cylinder, and the limiting member 742 is connected with the vertical rod in a sliding manner along the direction parallel to the longitudinal rod 7411; the limiting member 742 moves relative to the pulling member 741, and the limiting member 742, the vertical bar 7411 and the horizontal bar 7412 surround to form a space for accommodating the brush filaments, so that the limiting member 742 blocks the brush filaments from separating from the lifting member. Finally, the drawing driving member 745 drives the drawing member 741 and the limiting member 742 to move together, so as to draw out the brush filaments around the reel 63.

Referring to fig. 10, the puller driving member 745 includes a puller rack 7451, a puller seat 7452, a puller motor 7453 and a puller gear (not shown).

The drawing rack 7451 is fixedly connected with the wire collecting rack, and the drawing rack 7451 is parallel to the longitudinal rod 7411; the drawing seat 7452 is connected with the wire collecting rack in a sliding way, and the sliding direction is parallel to the longitudinal rod 7411; a motor shell of the material pulling motor 7453 is fixedly connected with the material pulling seat 7452, and a motor shaft of the material pulling motor 7453 is vertical; the material pulling gear is coaxially and fixedly connected with a motor shaft of the material pulling motor 7453, and the material pulling gear is meshed with the material pulling rack 7451.

The movable driving member 744 includes a movable seat 7441, a movable motor 7442 and a movable screw rod (not shown). The movable seat 7441 is connected with the pulling seat 7452 in a sliding way, and the sliding direction is parallel to the transverse rod 7412; a motor shell of the moving motor 7442 is fixedly connected with the pulling seat 7452, and a motor shaft of the moving motor 7442 is parallel to the cross rod 7412; the movable screw rod is coaxially and fixedly connected with a motor shaft of a movable motor 7442; the movable seat 7441 is connected with the movable screw rod and forms a screw rod pair. The pulling member 741 is fixedly attached to the movable seat 7441.

Referring to fig. 11, the package cutting mechanism 7 further includes a film covering assembly 75, and the film covering assembly 75 is used for covering a film on the periphery of the brush filaments to output bundles of the brush filaments. The film covering assembly 75 includes a film covering base 751, a film covering turntable 752, an installation shaft 753, and a film covering driver 754.

The film covering base 751 is provided with a through hole for the pulling piece 741 and the bundles of brush filaments to pass through. The film coating turntable 752 is rotatably connected to the film coating base 751, and the through hole extends and penetrates through the film coating turntable 752; meanwhile, the rotation axis of the film coating turntable 752 coincides with the axis of the through hole; the mounting shaft 753 is fixedly connected to the film covering turntable 752; the installation shaft 753 is horizontally arranged and used for winding and sleeving a film; the film coating driving member 754 is used for driving the film coating turntable 752 to rotate, and the film is wound to the outer periphery of the brush wire. And the film-coating driving member 754 and the drawing driving member 745 are operated in synchronization so that the brush filaments are drawn out while the film is wound around the outer circumference of the brush filaments.

The film drive 754 may include a film motor and a timing belt rotation mechanism. A motor shell of the film-coating motor is fixedly connected with a film-coating base 751; a synchronous belt wheel is coaxially connected with a motor shaft of the film covering motor; the other synchronous pulley is connected with the film coating turntable 752 and is coaxial with the through hole. Meanwhile, the film coating turntable 752 can be further connected with a balance block, and the balance block and the mounting shaft 753 are positioned on two sides of the through hole

Referring to fig. 10, the package cutting mechanism 7 further includes a trim assembly 76. The pulling driving member 745 drives the pulling member 741 and the limiting member 742 to move together to pull out the brush filaments around the reel 63, and the trimming assembly 76 is used to cut the ends of the brush filaments so as to flatten the end faces of the bundled brush filaments.

The trim assembly 76 includes a trim component 761, a trim knife 762, and a trim cylinder 763. The aligning member 761 is fixedly connected with the film covering base 751, and the aligning member 761 is provided with aligning holes for the pulling member 741 and the bundles of brush filaments to pass through. The trim blade 762 is slidably connected to the trim component 761 in a direction horizontal and perpendicular to the axial direction of the reel 63, with the cutting edge of the trim blade 762 extending vertically. The body of the leveling cylinder 763 is fixedly connected with the film covering base 751, and a piston rod of the leveling cylinder 763 is used for driving the leveling knife 762 to move. The cutting edge of the trimming knife 762 cooperates with the edge of the trimming hole to achieve the end of the brush filaments that are cut into bundles.

Meanwhile, the film covering base 751 is slidably connected with the wire collecting rack, the sliding direction of the film covering base 751 is horizontal and vertical to the axial direction of the reel 63, and the film covering base 751 can be driven to slide through a gear-rack mechanism.

Referring to fig. 12 and 13, the package cutting mechanism 7 further includes a swing plate 771 and a swing drive member.

The swinging plate 771 is rotationally connected with the wire collecting rack, and the rotation axis is horizontal and vertical to the axis of the reel 63; and the swinging plate 771 is located directly below the puller 741 so that the swinging plate 771 serves to hold the bundle of brush filaments. The swing driving member is used to drive the swing plate 771 to rotate around its rotation axis from a horizontal state to an end of the swing plate 771 to be inclined downward, so that the bundle of brush filaments on the swing plate 771 slides downward.

Referring to fig. 13, the swing driving member includes a swing rod 772 and a swing cylinder 773. The swing rod 772 is fixedly connected with a swing plate 771; the cylinder body of the swing cylinder 773 is hinged with the wire collecting rack, and the piston rod of the swing cylinder 773 is hinged with the swing rod 772. And the hinge axis between the swing cylinder 773 and the filament collecting rack, the hinge axis between the swing cylinder 773 and the swing rod 772, and the rotation axis of the swing plate 771 are parallel to each other and are not coplanar.

Referring to fig. 14, the package cutting mechanism 7 further includes a temporary storage slideway 781, a separating disc 782, a separating driving member 783, a pushing slot 784, a pushing member 785 and a pushing driving member 786;

the temporary storage slideway 781 is fixedly connected with the wire collecting rack, the temporary storage slideway 781 is positioned on one side of the swinging plate 771, and meanwhile, the temporary storage slideway 781 inclines downwards along one axial end of the reel 63 to form an outlet;

the separation discs 782 are coaxially provided in plurality, and the axes of the separation discs 782 are horizontal and vertical to the axis of the reel 63; the separation disc 782 is rotatably connected with the temporary storage slideway 781 around the axis of the separation disc 782, and the periphery of the separation disc 782 is used for being touched by the brush wires; the outer circumference of the separating disc 782 is provided with a separating groove for the insertion of a single bundle of brush filaments. The separation driving member 783 may employ a separation motor 7831 and a timing belt transmission mechanism.

When a plurality of bundles of brush wires are stored in the temporary storage slideway 781, the separating driving piece 783 drives the separating disc 782 to rotate for a circle, and a bundle of brush wires are embedded into the separating groove and rotate along with the separating disc 782, so that the bundle of brush wires are output from an outlet of the temporary storage slideway 781.

The pushing groove 784 is located below the outlet of the temporary storage slide 781, the notch of the pushing groove 784 faces upward, the pushing groove 784 is used for embedding bundled brush wires, and the pushing groove 784 is arranged in a penetrating mode in the direction far away from the reel 63; the material pushing piece 785 is connected in a sliding mode in the material pushing groove 784 in the horizontal direction, and the end face, facing away from the reel 63, of the material pushing piece 785 is used for squeezing the end portions of the brush wires.

The material pushing driving part 786 adopts a material pushing motor 7861 and a synchronous belt transmission mechanism, and specifically, the material pushing part 785 is fixedly connected to a synchronous belt so as to realize the movement of the material pushing part 785 in the running process of the synchronous belt transmission mechanism.

Referring to fig. 14, the package cutting mechanism 7 further includes a fixing base 791, a cutting base 792, a cutting knife 793, and a cutting driving member 794.

The fixing seat 791 is fixedly connected with the filament collecting rack, the fixing seat 791 is provided with a cutting hole, and the cutting hole is just opposite to the material pushing groove 784 and is used for allowing bundled brush filaments to pass through. The cutting seat 792 is rotatably connected with the fixed seat 791, and the rotating axis is positioned at one side of the cutting hole. The cutting knife 793 is fixedly connected with a cutting seat 792, and the cutting knife 793 is in sliding fit with the fixed seat 791; meanwhile, the cutting edge of the cutting knife 793 is matched with the edge of the cutting hole to realize cutting of the brush wire.

The cutting driving member 794 is used for driving the cutting seat 792 to swing back and forth around the rotating axis of the cutting seat 792, and meanwhile, in the embodiment, the cutting driving member 794 adopts a cutting motor 7941 and a crank rocker mechanism.

Meanwhile, a corresponding discharging slideway (not shown in the figure) can be correspondingly arranged according to the length of the cut brush filaments.

The production line of the brush wire operates, and raw materials are put into the extrusion device 1; the drawing device 3 outputs continuous and strip-shaped brush filaments; the horizontal filament collecting device 4 collects the brush filaments output by the drafting device 3 and outputs finished products after cutting.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.