阅读说明：本技术 一种汽车产品的硫醇自动浸泡装置 (Automatic mercaptan soaking device for automobile products ) 是由 孙翔 张平 于 2021-08-31 设计创作，主要内容包括：本发明公开了一种汽车产品的硫醇自动浸泡装置,其特征在于：包括结构主体,所述结构主体包括机架及设于机架上的大板,所述大板上设有由电机驱动的转盘,所述转盘外侧围绕设有若干工位,该工位呈圆形阵列分布,产品依次通过不同机构进行加工处理,所述工位均固定设有第一治具板,所述工位上分别设有电测机构、扫码机构、硫醇除尘机构、硫醇浸泡机构、烘干机构及激光打码机构,本发明工作效率高,自动化程度高,减少人工劳动强度,提高产品的处理合格率。(The invention discloses an automatic mercaptan soaking device of an automobile product, which is characterized in that: the device comprises a structure main body, wherein the structure main body comprises a rack and a large plate arranged on the rack, a turntable driven by a motor is arranged on the large plate, a plurality of stations are arranged on the outer side of the turntable in a surrounding manner, the stations are distributed in a circular array, products are processed and treated sequentially through different mechanisms, first jig plates are fixedly arranged on the stations, and an electric measuring mechanism, a code scanning mechanism, a mercaptan dust removing mechanism, a mercaptan soaking mechanism, a drying mechanism and a laser coding mechanism are respectively arranged on the stations.)

1. The utility model provides an automatic soak device of mercaptan of automotive products which characterized in that: the device comprises a structure main body, wherein the structure main body comprises a rack and a large plate arranged on the rack, a turntable driven by a motor is arranged on the large plate, a plurality of stations are arranged around the outer side of the turntable and distributed in a circular array, products are processed and treated sequentially through different mechanisms, first jig plates are fixedly arranged on the stations, and an electric measuring mechanism, a code scanning mechanism, a mercaptan dust removing mechanism, a mercaptan soaking mechanism, a drying mechanism and a laser coding mechanism are respectively arranged on the stations;

the mercaptan soaking mechanism comprises a bottom plate, a first support and a first support, wherein the first support is provided with an inductor support and a mercaptan box support, the bottom plate is symmetrically and fixedly provided with a first side vertical plate, a height adjusting seat is arranged above the side vertical plate, the four corners of the height adjusting seat are provided with a plurality of linear bearings, the height adjusting linear bearings are penetrated with guide posts, which moves up and down on a linear bearing through a guide post, the guide post is connected with a mercaptan box mounting plate, the mercaptan box mounting plate is provided with a mercaptan box and a mercaptan cover arranged on the mercaptan box, one end of the first support is connected with a first air cylinder, one end of the first support far away from the first cylinder is connected with the first support and the first support, the bottom of the first cylinder is connected with a second support, the bottom of the second support is also provided with a first pressing block, and the product is soaked in the mercaptan groove through the first pressing block fixed on the second support;

the laser coding mechanism comprises a base and a laser mounting seat arranged on the base, wherein the base is provided with a linear guide rail, the linear guide rail is arranged along the length direction of the base, a movable first adjusting plate is connected onto the linear guide rail, a second side vertical plate is fixedly arranged on the first adjusting plate, a supporting plate connected with the laser mounting seat is arranged above the second side vertical plate, the laser mounting seat is provided with a laser coder, and the laser coder is respectively provided with a hand wheel, a fine adjustment handle, an adjusting rod and an outwards protruding lens;

the electric measuring mechanism is positioned on one side of the code scanning mechanism, the code scanning mechanism comprises a code scanning head, the electric measuring mechanism comprises a second support and cylinder mounting plates which are arranged on the second support in an up-and-down symmetrical mode, and the cylinder mounting plates are provided with second cylinders and test probes arranged among the cylinder mounting plates;

the mercaptan dust removal mechanism comprises a third support and a third air cylinder arranged at the top of the third support, and the bottom of the third air cylinder is connected with a dust collection cover and a dust suction cover;

drying mechanism includes the fourth support and locates the nozzle at fourth support top, still be equipped with mobilizable second regulating plate on the fourth support, second regulating plate bottom is equipped with the second briquetting, second briquetting bottom is equipped with the accumulator tank, the accumulator tank bottom is equipped with the cylinder regulation pole.

2. The automatic mercaptan soaking device for the automotive products, according to claim 1, is characterized in that: the electric measuring mechanism, the code scanning mechanism, the mercaptan dust removing mechanism, the mercaptan soaking mechanism, the drying mechanism and the laser code printing mechanism comprise second jig plates with positioning functions, the first jig plates are parallel to the second jig plates, fixing plates are further arranged on the second jig plates, and the fixing plates are fixed through screws.

3. The automatic mercaptan soaking device for the automotive products, according to claim 1, is characterized in that: the front end of the rack is also provided with an operation desktop, and the operation desktop is provided with a switch button and a discharging platform.

4. The automatic mercaptan soaking device for the automotive products, according to claim 1, is characterized in that: the mercaptan box support and the inductor support are connected with the mercaptan box, the inductor support is provided with a pressure sensor, and the inductor support and the mercaptan box support are both provided with soaking pipe clamps for clamping conveying guide pipes.

5. The automatic mercaptan soaking device for the automotive products, according to claim 1, is characterized in that: the hand wheel is located laser coder's upper end, fine setting handle, regulation pole are equipped with laser coder's one side, laser coder passes through hand wheel, fine setting handle, regulation pole and follows the Y axle of base, Z axle and X axle direction remove.

6. The automatic mercaptan soaking device for the automotive products, according to claim 1, is characterized in that: the first holder moves in the Y-axis direction of the first carriage, the first holder is moved by a first cylinder, and the thiol cartridge mounting plate is moved by a linear bearing.

Technical Field

The invention relates to the technical field of soaking devices, in particular to an automatic mercaptan soaking device for an automobile product.

Background

Thiols refer to a class of non-aromatic compounds that contain a mercapto functional group (-SH). Structurally, it can be seen that oxygen in a common alcohol is replaced by sulfur and then formed. Except that methyl mercaptan is a gas at room temperature, other mercaptans are liquids or solids. Lower mercaptans are generally unpleasant and toxic. Can be applied to the oxygen inhibition phenomenon which can obviously improve the low-energy curing condition in a light curing system. The polymerization inhibition of oxygen is mainly due to the fact that free radicals and oxygen in a system form peroxy radicals which are relatively stable to cause slow chain growth and reactive strain, active hydrogen in mercaptan can react with the peroxy radicals, and the mercaptan forms new free radicals after being deprived of hydrogen to continuously participate in addition reaction. At present, the method mainly depends on manual operation, namely a method that a worker firstly soaks and cleans a workpiece by hand and then takes out the workpiece by hand, the method has low efficiency, and for the worker, the worker is often polluted with full hands and full body of oil stains, namely insanitation causes certain damage to the worker, so that the mercaptan automatic soaking device for the automobile product is provided.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides an automatic mercaptan soaking device for an automobile product, which can effectively solve the problems in the background art.

The technical scheme adopted by the invention for solving the technical problems is as follows:

the utility model provides an automatic soak device of mercaptan of automotive products which characterized in that: the device comprises a structure main body, wherein the structure main body comprises a rack and a large plate arranged on the rack, a turntable driven by a motor is arranged on the large plate, a plurality of stations are arranged around the outer side of the turntable and distributed in a circular array, products are processed and treated sequentially through different mechanisms, first jig plates are fixedly arranged on the stations, and an electric measuring mechanism, a code scanning mechanism, a mercaptan dust removing mechanism, a mercaptan soaking mechanism, a drying mechanism and a laser coding mechanism are respectively arranged on the stations;

the mercaptan soaking mechanism comprises a bottom plate, a first support and a first support, wherein the first support is provided with an inductor support and a mercaptan box support, the bottom plate is symmetrically and fixedly provided with a first side vertical plate, a height adjusting seat is arranged above the side vertical plate, the four corners of the height adjusting seat are provided with a plurality of linear bearings, the height adjusting linear bearings are penetrated with guide posts, which moves up and down on a linear bearing through a guide post, the guide post is connected with a mercaptan box mounting plate, the mercaptan box mounting plate is provided with a mercaptan box and a mercaptan cover arranged on the mercaptan box, one end of the first support is connected with a first air cylinder, one end of the first support far away from the first cylinder is connected with the first support and the first support, the bottom of the first cylinder is connected with a second support, the bottom of the second support is also provided with a first pressing block, and the product is soaked in the mercaptan groove through the first pressing block fixed on the second support;

the laser coding mechanism comprises a base and a laser mounting seat arranged on the base, wherein the base is provided with a linear guide rail, the linear guide rail is arranged along the length direction of the base, a movable first adjusting plate is connected onto the linear guide rail, a second side vertical plate is fixedly arranged on the first adjusting plate, a supporting plate connected with the laser mounting seat is arranged above the second side vertical plate, the laser mounting seat is provided with a laser coder, and the laser coder is respectively provided with a hand wheel, a fine adjustment handle, an adjusting rod and an outwards protruding lens;

the electric measuring mechanism is positioned on one side of the code scanning mechanism, the code scanning mechanism comprises a code scanning head, the electric measuring mechanism comprises a second support and cylinder mounting plates which are arranged on the second support in an up-and-down symmetrical mode, and the cylinder mounting plates are provided with second cylinders and test probes arranged among the cylinder mounting plates;

the mercaptan dust removal mechanism comprises a third support and a third air cylinder arranged at the top of the third support, and the bottom of the third air cylinder is connected with a dust collection cover and a dust suction cover;

drying mechanism includes the fourth support and locates the nozzle at fourth support top, still be equipped with mobilizable second regulating plate on the fourth support, second regulating plate bottom is equipped with the second briquetting, second briquetting bottom is equipped with the accumulator tank, the accumulator tank bottom is equipped with the cylinder regulation pole.

Particularly, the electric measuring mechanism, the code scanning mechanism, the mercaptan dust removing mechanism, the mercaptan soaking mechanism, the drying mechanism and the laser code printing mechanism comprise second jig plates with positioning functions, the first jig plates are parallel to the second jig plates, and the second jig plates are further provided with fixing plates which are fixed through screws.

Particularly, the front end of the rack is also provided with an operation desktop, and the operation desktop is provided with a switch button and a discharging platform.

In particular, the mercaptan box support and the inductor support are connected with the mercaptan box, the inductor support is provided with a pressure sensor, and the inductor support and the mercaptan box support are both provided with soaking pipe clamps for clamping a conveying conduit.

Particularly, the hand wheel is arranged at the upper end of the laser code printer, the fine adjustment handle and the adjusting rod are arranged on one side of the laser code printer, and the laser code printer moves along the Y-axis direction, the Z-axis direction and the X-axis direction of the base through the hand wheel, the fine adjustment handle and the adjusting rod.

Specifically, the first holder is moved in the Y-axis direction of the first carriage, the first holder is moved by a first cylinder, and the thiol cartridge mounting plate is moved by a linear bearing.

Compared with the prior art, the invention has the beneficial effects that:

the invention relates to an automatic mercaptan soaking device of an automobile product, which is characterized in that in the using process, the automatic mercaptan soaking device is started through an operation desktop in front of a frame, the product is placed on stations of a rotary disc, the number of the stations arranged on the rotary disc corresponds to the number of an electric measuring mechanism, a code scanning mechanism, a mercaptan dust removing mechanism, a mercaptan soaking mechanism and a laser coding mechanism, the rotary disc is provided with a plurality of stations for placing the product, the stations of the rotary disc sequentially enter different processing mechanisms through the rotation of the rotary disc, the rotary disc is driven to different mechanisms in a one-way manner through a motor in 360-degree rotation, a first jig plate for positioning the product is further arranged on the stations, when the first jig plate comes to a second jig plate of the mercaptan dust removing mechanism for dust removal, a third support of the rotary disc is provided with a dust suction hood and a dust hood for storing dust on the product, and when the product passes through the mercaptan soaking mechanism, a first support on the first support is provided with a first air cylinder, the first support and the first support are driven by a first air cylinder to realize sliding, the first air cylinder fixes a second support and a fixed plate, a first pressing block at the bottom of the second support moves, the first pressing block presses a product on a jig and pushes the product into a mercaptan box for soaking treatment, a guide pillar at the bottom of the mercaptan box is connected with a linear bearing to form relative motion, a sensor support and a mercaptan box rack are respectively arranged on the first support to stabilize the mercaptan box and have an induction function, the first support is vertical to a bottom plate, the bottom plate is fixed on a turntable, the product comes to a drying mechanism for drying, a fourth support of the drying mechanism is provided with a nozzle which is vertical to a second adjusting plate, a second pressing block at the bottom of the second adjusting plate presses the product, a recovery tank is arranged at the bottom of the product, and an air cylinder adjusting rod is arranged at the bottom of the recovery tank, when the product is positioned in the laser coding mechanism, the laser coding mechanism is provided with a lens for coding the product, a first adjusting plate and a linear guide rail on a bottom plate of the laser coding mechanism are movable, a hand wheel and a fine adjustment handle and an adjusting rod on one side of the hand wheel are arranged at the top of the laser coding mechanism, the adjustment is flexible, the hand wheel, the fine adjustment handle and the adjusting rod move along the directions of a Y axis, a Z axis and an X axis of a base of the hand wheel, the fine adjustment handle and the adjusting rod, the product passing through the electrical detection mechanism is tested by a test probe, second air cylinders are arranged on second supports, and the product passes through the code scanning mechanism and scans the product of a second jig plate by a wharf.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic view of the structure of the mercaptan soaking mechanism according to the present invention;

FIG. 4 is a schematic structural view of a laser coding mechanism according to the present invention;

FIG. 5 is a schematic view of the turntable structure of the present invention;

FIG. 6 is a schematic view of an electrical measuring mechanism according to the present invention;

FIG. 7 is a schematic view of the mercaptan dust removal mechanism of the present invention;

fig. 8 is a schematic structural diagram of the drying mechanism of the present invention.

Reference numbers in the figures:

1. a frame; 2. a large plate; 3. operating a desktop; 4. an electrical measuring mechanism; 5. a code scanning mechanism; 6. a mercaptan dust removal mechanism; 7. a mercaptan soaking mechanism; 8. a drying mechanism; 9. a laser coding mechanism; 10. a base plate; 11. a first side vertical plate; 12. a thiol cartridge holder; 13. a height adjusting seat; 14. a linear bearing; 15. a thiol cartridge mounting plate; 16. a thiol cartridge; 17. a thiol cap; 18. a second jig plate; 19. a fixing plate; 20. a second support; 21. a first cylinder; 22. a first support; 23. a first pressing block; 24. a first bracket; 25. an inductor support; 26. a hand wheel; 27. laser code printing; 28. a lens; 29. a support plate; 30. a laser mounting base; 31. a fine adjustment handle; 32. adjusting a rod; 33. a base; 34. a second side vertical plate; 35. a linear guide rail; 36. a first adjusting plate; 37. a station; 38. a turntable; 39. a second bracket; 40. a second cylinder; 41. testing the probe; 42. a third cylinder; 43. a cylinder mounting plate; 44. a dust collection cover; 45. a third support; 46. a dust hood; 47. a guide post; 48. a first jig plate; 49. a second pressing block; 50. a nozzle; 51. a second adjusting plate; 52. a recovery tank; 53. a cylinder adjusting rod; 54. a fourth bracket; 55. and (5) sweeping the wharf.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 8, the present invention provides an automatic mercaptan soaking device for automotive products, which is characterized in that: the device comprises a structure main body, wherein the structure main body comprises a rack 1 and a large plate 2 arranged on the rack 1, a turntable 38 driven by a motor is arranged on the large plate 2, a plurality of stations 37 are arranged around the outer side of the turntable 38, the stations 37 are distributed in a circular array, products are processed and treated sequentially through different mechanisms, first jig plates 48 are fixedly arranged on the stations 37, an electric measuring mechanism 4, a code scanning mechanism 5, a mercaptan dust removing mechanism 6, a mercaptan soaking mechanism 7, a drying mechanism and a laser coding mechanism 9 are respectively arranged on the stations 37, a rotator at the bottom of the device controls the turntable 38 to operate, the turntable 38 rotates to enable the stations 37 to sequentially enter different processing mechanisms, and the turntable 38 is unidirectionally driven to different mechanisms through the motor in 360-degree rotation;

the mercaptan soaking mechanism 7 comprises a bottom plate 10, a first support 24 and a first support 22, wherein an inductor support 25 and a mercaptan box support 12 are arranged on the first support 24, a first side vertical plate 11 is symmetrically and fixedly arranged on the bottom plate 10, a height adjusting seat 13 is arranged above the side vertical plate, a plurality of linear bearings 14 are arranged at four corners of the height adjusting seat 13, a guide pillar 47 penetrates through the height adjusting linear bearing 14 and moves up and down on the linear bearing 14 through the guide pillar 47, the guide pillar 47 is connected with a mercaptan box mounting plate 15, a mercaptan box 16 and a mercaptan cover 17 arranged on the mercaptan box 16 are arranged on the mercaptan box mounting plate 15, a first air cylinder 21 is connected to one end of the first support 22, far away from the first air cylinder 21, is connected with the first support 24, the first support 22, and a second support 20 is connected to the bottom of the first air cylinder 21, the bottom of the second support 20 is also provided with a first pressing block 23, the product is soaked into the mercaptan groove through the first pressing block 23 fixed on the second support 20, the first support 22 and the first support 24 are driven by a first air cylinder 21 to slide, the first air cylinder 21 fixes the second support 20 and the fixing plate 19, the first pressing block 23 at the bottom of the second support 20 moves, the first pressing block 23 presses the product on the jig, and the product is pushed into the mercaptan box 16 to be soaked;

the laser coding mechanism 9 comprises a base 33 and a laser mounting seat 30 arranged on the base 33, wherein the base 33 is provided with a linear guide rail 35, the linear guide rail 35 is arranged along the length direction of the base 33, a movable first adjusting plate 36 is connected to the linear guide rail 35, a second side plate 34 is fixedly arranged on the first adjusting plate 36, a supporting plate 29 connected with the laser mounting seat 30 is arranged above the second side plate, the laser mounting seat 30 is provided with a laser coder 27, and the laser coder 27 is respectively provided with a hand wheel 26, a fine adjustment handle 31, an adjusting rod and a lens 28 protruding outwards;

the electric measuring mechanism 4 is positioned on one side of the code scanning mechanism 5, the code scanning mechanism 5 comprises a scanning head 55, the electric measuring mechanism 4 comprises a second support 39 and cylinder mounting plates 43 which are arranged on the second support 39 in an up-and-down symmetrical manner, the cylinder mounting plates 43 are provided with a second cylinder 40 and test probes 41 arranged between the cylinder mounting plates 43, the mercaptan dust removing mechanism 6 comprises a third support 45 and a third cylinder 42 arranged at the top of the third support 45, the bottom of the third cylinder 42 is connected with a dust collection cover 44 and a dust collection cover 46, the drying mechanism comprises a fourth support 54 and a nozzle 50 arranged at the top of the fourth support 54, the fourth support 54 is further provided with a movable second adjusting plate 51, the bottom of the second adjusting plate 51 is provided with a second pressing block 49, the bottom of the second pressing block 49 is provided with a recovery groove 52, the bottom of the recovery groove 52 is provided with a cylinder adjusting rod 53, this embodiment sets up a plurality of stations 37, and work efficiency is high, and degree of automation is high, reduces artifical intensity of labour, improves the processing qualification rate of product.

Further, the electrical measuring mechanism 4, the code scanning mechanism 5, the mercaptan dust removing mechanism 6, the mercaptan soaking mechanism 7, the drying mechanism and the laser coding mechanism 9 each include a second jig plate 18 with a positioning function, the first jig plate 48 is parallel to the second jig plate 18, a fixing plate 19 is further disposed on the second jig plate 18, the fixing plate 19 is fixed by screws, the mercaptan box support 12 and the sensor support 25 are connected with the mercaptan box 16, the sensor support 25 is provided with a pressure sensor, the sensor support 25 and the mercaptan box support 12 are both provided with soaking pipe clamps for clamping conveying pipes, the hand wheel 26 is disposed at the upper end of the laser coding device 27, the fine adjustment handle 31 and the adjustment rod are disposed on one side of the laser coding device 27, and the laser coding device 27 is disposed on one side of the laser coding device 27 through the hand wheel 26, the fine adjustment handle 31, the laser coding device 27, The adjustment rod moves in the Y-axis, Z-axis, and X-axis directions of the base 33, the first holder 22 moves in the Y-axis direction of the first carriage 24, the first holder 22 is moved by the first cylinder 21, and the thiol cartridge mounting plate 15 is moved by the linear bearing 14.

The specific working principle is as follows: in the using process, the operation table top 3 in front of the frame 1 is started, products are placed on the stations 37 of the rotary table 38, the number of the stations 37 arranged on the rotary table 38 corresponds to the number of the electric measuring mechanism 4, the code scanning mechanism 5, the mercaptan dust removing mechanism 6, the mercaptan soaking mechanism 7 and the laser coding mechanism 9, a more station 37 for placing the products is arranged on the rotary table 38, the stations 37 sequentially enter different processing mechanisms through the rotation of the rotary table 38, wherein the rotary table 38 is driven to different mechanisms in a one-way manner through the rotation of 360 degrees by a motor, a first jig plate 48 for positioning the products is further arranged on the station 37, when the first jig plate 48 comes to the second jig plate 18 of the mercaptan dust removing mechanism 6 for dust removal, a dust suction cover 46 and a dust collection cover 44 are arranged on a third support 45 for storing the dust on the products, when the products pass through the mercaptan soaking mechanism 7, the first support 22 on the first support 24 is provided with a first air cylinder 21, the first support 22 and the first support 24 are driven by the first air cylinder 21 to realize sliding, the first air cylinder 21 fixes the second support 20 and the fixing plate 19, the first pressing block 23 at the bottom of the second support 20 moves, the first pressing block 23 presses the product on the jig and pushes the product into the mercaptan box 16 for soaking treatment, wherein a guide pillar 47 at the bottom of the mercaptan box 16 is connected with a linear bearing 14 to form relative motion, and the first support 24 is respectively provided with an inductor support 25 and a mercaptan box frame 1, the mercaptan box 16 is stabilized and has an induction function at the same time, the first support 24 is vertical to the bottom plate 10, the bottom plate 10 is fixed on the turntable 38, the product comes to the drying mechanism for drying, wherein a fourth support 54 of the drying mechanism is provided with a nozzle 50, and the nozzle 50 is vertical to a second adjusting plate 51, and the second pressing block 49 at the bottom of the second adjusting plate 51 presses the product, the bottom of the product is provided with a recovery groove 52, the bottom of the recovery groove 52 is provided with an air cylinder adjusting rod 53, when the product is positioned in the laser coding mechanism 9, the laser coding mechanism 27 is provided with a lens 28 for coding the product, the first adjusting plate 36 on the bottom base plate 10 is movable with the linear guide rail 35, the top of the laser coding mechanism 27 is provided with a hand wheel 26 and a fine adjustment handle 31 and an adjusting rod at one side thereof, the adjustment is flexible, the product passing through the electrical measuring mechanism 4 is tested by the test probe 41 by moving the hand wheel 26, the fine adjustment handle 31 and the adjusting rod along the Y axis, the Z axis and the X axis of the base 33, the second bracket 39 is provided with a second air cylinder 40, the product passes through the code scanning mechanism 5, and the scanning head 55 scans the product of the second jig plate 18, so as to complete the product processing.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.