阅读说明：本技术 一种电磁焊接结构 (Electromagnetic welding structure ) 是由 冯维一 余峰 闫少鹏 于 2021-07-07 设计创作，主要内容包括：本发明涉及一种电磁焊接结构,所述电磁焊接结构包括中磁芯,所述中磁芯上缠绕有线圈；以及返回磁芯,与所述中磁芯相对设置,且所述返回磁芯与所述中磁芯之间相隔有间距并形成位于二者之间的容置空间；所述线圈被设置为在通电后产生磁场,所述中磁芯用于导磁,所述容置空间用于容置待焊接产品,所述返回磁芯被设置为调整所述磁场在所述容置空间中的分布。在焊接时,通过返回磁芯聚拢磁场,使得通过容置空间中的产品上的磁通比例增加,进而使得焊接效率提高。(The invention relates to an electromagnetic welding structure, which comprises a middle magnetic core, wherein a coil is wound on the middle magnetic core; the return magnetic core is arranged opposite to the middle magnetic core, and a space is formed between the return magnetic core and the middle magnetic core to form an accommodating space between the return magnetic core and the middle magnetic core; the coil is arranged to generate a magnetic field after being powered on, the middle magnetic core is used for conducting magnetism, the accommodating space is used for accommodating a product to be welded, and the return magnetic core is arranged to adjust distribution of the magnetic field in the accommodating space. When welding, gather together the magnetic field through returning the magnetic core for the magnetic flux proportion on the product through the accommodation space increases, and then makes welding efficiency improve.)

1. An electromagnetic welding structure, characterized in that the electromagnetic welding structure comprises:

the magnetic core comprises a middle magnetic core (1), wherein a coil (2) is wound on the middle magnetic core (1); and

the return magnetic core (3) is arranged opposite to the middle magnetic core (1), and a space is formed between the return magnetic core (3) and the middle magnetic core (1) to form an accommodating space (V) between the return magnetic core and the middle magnetic core;

the coil (2) is arranged to generate a magnetic field after being energized, the middle magnetic core (1) is used for conducting magnetism, the accommodating space (V) is used for accommodating a product to be welded, and the return magnetic core (3) is arranged to adjust the distribution of the magnetic field in the accommodating space (V).

2. -electromagnetic welding structure according to claim 1, characterized in that said housing space (V) comprises a plurality of discrete welding zones (V');

said middle core (1) covering one side of a plurality of said welding areas (V');

the return core (3) covers the other side of the plurality of soldering regions (V').

3. Electromagnetic welding structure according to claim 2, characterized in that a plurality of said welding zones (V') are arranged linearly.

4. An electromagnetic welding structure as defined in claim 2, characterised in that said return core (3) is provided in plurality and one said return core (3) is provided on a side of each said welding zone (V').

5. An electromagnetic welding structure according to any one of claims 1-4, characterized in that said return core (3) is plate-shaped, the width of said return core (3) being equal to or greater than the width of said middle core (1); wherein the width is a direction perpendicular to the direction of extension of the return core (3).

6. An electromagnetic welding structure according to claim 5, characterized in that said coil (2) is wound around the end of said central core (1) facing said return core (3).

7. The electromagnetic welding structure according to any one of claims 1 to 4, characterized by further comprising:

the side magnetic cores (4) are arranged at the adjacent sides of the middle magnetic core (1) at intervals;

the side magnetic cores (4) are used for exciting induced electromotive force in the direction opposite to that of the coil (2) and the middle magnetic core (1).

8. The electromagnetic welding structure according to claim 7, characterized in that the electromagnetic welding structure further comprises:

and the top magnetic core (5) is positioned on one side of the middle magnetic core (1) opposite to the return magnetic core (3) and is fixedly connected with the middle magnetic core (1) and the side magnetic core (4).

9. An electromagnetic welding structure as defined in claim 7, characterised in that said side cores (4) are provided in two, respectively on opposite adjacent sides of said central core (1).

10. An electromagnetic welding structure according to any of the claims 1-4, characterized in that the coil (2) is a litz wire coil.

Technical Field

The invention relates to the technical field of electromagnetic welding, in particular to an electromagnetic welding structure.

Background

In the existing photovoltaic power generation equipment, a photovoltaic bus bar and a welding strip are welded and connected through electromagnetic welding, the basic principle is that the photovoltaic bus bar and the welding strip are welded through electromagnetic induction heating, but during welding, the welding strip only occupies a small space of a magnetic field, the proportion of magnetic flux passing through the welding strip is low, the induction current on the welding strip is small, the heating efficiency is low, the welding efficiency is low, the required welding time is long, the loss of a welding head is large, and the heat dissipation is difficult.

Disclosure of Invention

In view of this, the present invention provides an electromagnetic welding structure, which can effectively improve welding efficiency.

An electromagnetic welding structure of an embodiment of the present invention includes: the middle magnetic core is wound with a coil; the return magnetic core is arranged opposite to the middle magnetic core, and a space is formed between the return magnetic core and the middle magnetic core to form an accommodating space between the return magnetic core and the middle magnetic core; the coil is arranged to generate a magnetic field after being powered on, the middle magnetic core is used for conducting magnetism, the accommodating space is used for accommodating a product to be welded, and the return magnetic core is arranged to adjust distribution of the magnetic field in the accommodating space.

In some embodiments, the accommodating space includes a plurality of discrete welding areas therein; the middle magnetic core covers one side of a plurality of welding areas; the return core covers the other side of the plurality of soldering regions.

In some embodiments, a plurality of the welding regions are arranged linearly.

In some embodiments, the plurality of return cores are provided, and one return core is provided on one side of each welding region.

In some embodiments, the return core is plate-shaped, and a width of the return core is equal to or greater than a width of the middle core; wherein the width is a direction perpendicular to an extending direction of the return core.

In some embodiments, the coil is wound around an end of the center core toward the return core.

In some embodiments, the electromagnetic welding structure further comprises: the side magnetic cores are arranged at the adjacent sides of the middle magnetic core at intervals; the side magnetic core is used for exciting induced electromotive force in the direction opposite to the coil and the middle magnetic core.

In some embodiments, the electromagnetic welding structure further comprises: and the top magnetic core is positioned on one side of the middle magnetic core, which is opposite to the return magnetic core, and is fixedly connected with the middle magnetic core and the side magnetic core.

In some embodiments, two of the side cores are respectively located at two opposite adjacent sides of the middle core.

In some embodiments, the coil is a litz wire coil.

According to the electromagnetic welding structure, the magnetic field is gathered by the return magnetic core, so that the proportion of the magnetic flux on the product in the accommodating space is increased, and the welding efficiency is improved.

Drawings

The above and other objects, features and advantages of the present invention will become more apparent from the following description of the embodiments of the present invention with reference to the accompanying drawings, in which:

FIG. 1 is a schematic view from the front of an electromagnetic welding structure according to an embodiment of the invention;

FIG. 2 is a schematic diagram of an electromagnetic welding structure and a front view of a product to be welded according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of a side view of an electromagnetic welding structure and a product to be welded according to an embodiment of the invention;

FIG. 4 is a schematic view of an exemplary photovoltaic apparatus suitable for welding with an electromagnetic welding structure according to an embodiment of the present invention;

fig. 5 is a schematic view of a plurality of welding areas in the accommodating space of the electromagnetic welding structure according to the embodiment of the invention.

Detailed Description

The present invention will be described below based on examples, but the present invention is not limited to only these examples. In the following detailed description of the present invention, certain specific details are set forth. It will be apparent to one skilled in the art that the present invention may be practiced without these specific details. Well-known methods, procedures, components and circuits have not been described in detail so as not to obscure the present invention.

Further, those of ordinary skill in the art will appreciate that the drawings provided herein are for illustrative purposes and are not necessarily drawn to scale.

Meanwhile, it should be understood that, in the following description, a "circuit" refers to a conductive loop constituted by at least one element or sub-circuit through electrical or electromagnetic connection. When an element or circuit is referred to as being "connected to" another element or element/circuit is referred to as being "connected between" two nodes, it may be directly coupled or connected to the other element or intervening elements may be present, and the connection between the elements may be physical, logical, or a combination thereof. In contrast, when an element is referred to as being "directly coupled" or "directly connected" to another element, it is intended that there are no intervening elements present.

Unless the context clearly requires otherwise, throughout the description, the words "comprise", "comprising", and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is, what is meant is "including, but not limited to".

In the description of the present invention, it is to be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.

Fig. 1 is a schematic view of an electromagnetic welding structure according to an embodiment of the present invention. As shown in fig. 1, the electromagnetic welding structure includes a middle core 1, a coil 2, and a return core 3. The coil 2 is wound on the middle core 1. The return magnetic core 3 is arranged opposite to the middle magnetic core 1, and the return magnetic core 3 and the middle magnetic core 1 are separated by a gap to form an accommodating space V between the two. The coil 2 is arranged to generate a magnetic field after being energized, the middle magnetic core 1 is used for conducting magnetism, the accommodating space V is used for accommodating a product to be welded, and the return magnetic core 3 is arranged to adjust the distribution of the magnetic field in the accommodating space V.

As shown in fig. 1 to 3, the electromagnetic welding structure of the present embodiment can be used for connecting the bus bar 6 and the solder strip 8 in the photovoltaic device, and during welding, the bus bar 6 and the solder strip 8 are located in the accommodating space V, wherein the solder strip 8, which is not shown in the figure, is located on the bus bar 6 and between the bus bar 6 and the middle magnetic core 1. The coil 2 is energized with an alternating current, and according to the electromagnetic induction principle, the magnetic core 1 and the coil 2 generate an alternating magnetic field in space, and the alternating magnetic field excites an induced electromotive force on the bus bar 6 and the solder ribbon 8 (both the bus bar 6 and the solder ribbon 8 are conductors), and generates an induced eddy current (see I1 in fig. 4), and generates heat, thereby welding the bus bar 6 and the solder ribbon 8. However, the space occupied by the welding strip 8 is small, and the proportion of the magnetic flux passing through the welding strip 8 is low, so that the welding efficiency is low. In fig. 3, the coil 2 wound around the middle core 1 is hidden for the sake of convenience of illustration.

In the embodiment of the invention, the return magnetic core 3 is also positioned in the alternating magnetic field generated by the middle magnetic core 1 and the coil 2, and the return magnetic core 3 is used for providing a low-impedance magnetic flux branch, so that the magnetic flux branch can play a role of gathering the magnetic field, the proportion of the magnetic flux passing through the bus bar 6 and the welding strip 8 is increased, and the welding efficiency can be improved.

Wherein the middle core 1 and the return core 3 may be soft magnetic materials. For example, it may be a soft magnetic ferrite. The soft magnet is easy to magnetize and demagnetize, and can generate an alternating magnetic field, and the soft magnet is a good conductor of the magnetic field and can gather the nearby magnetic field.

In addition, the structure and principle of the photovoltaic device will be briefly described below in order to more clearly understand the principle of the electromagnetic welding structure of the present embodiment:

firstly, referring to fig. 4, the principle of photovoltaic power generation is generally that a photovoltaic cell sheet 7 is arranged on one side of a bus bar 6, a plurality of photovoltaic modules (not shown in the figure) are arranged on the photovoltaic cell sheet 7, the photovoltaic modules are used for converting light energy into electric energy, a solder strip 8 (single-dot chain line) and a grid line 9 (double-dot chain line) are further arranged on the photovoltaic cell sheet, the solder strip 8 and the grid line 9 can be provided with a plurality of solder strips 8, the solder strips 8 are respectively and electrically connected with the grid line 9, the solder strips 8 extend from the photovoltaic cell sheet 7 to be connected to the bus bar 6, the grid line 9 is located on the photovoltaic cell sheet 7, the electric energy generated by the photovoltaic modules is transmitted to each solder strip 8 through the grid line 9 gathered on the photovoltaic cell sheet 7, the solder strips 8 transmit electric current to the bus bar 6, and the bus bar 6 gathers the electric current to other electronic components (not shown in the figure).

The solder strip 8 and the bus bar 6 are usually welded, the existing electromagnetic welding head is usually a structure in which a coil is sleeved on a magnetic core, the magnetic core is used for pressing the solder strip 8 onto the bus bar 6, the coil on the magnetic core is electrified to generate a magnetic field, eddy current is generated in the bus bar 6, and heat is generated, so that the solder strip 8 and the bus bar 6 are welded together. However, the magnetic field generated by the electromagnetic welding head (see the magnetic field B1 in fig. 3) spreads over the entire space, and the ratio of the magnetic flux passing through the weld bead 8 is low, which results in low heat generation efficiency and low welding efficiency. When the magnetic flux is gathered by the return core 3 according to the embodiment of the present invention, the welding efficiency is improved by increasing the ratio of the magnetic flux passing through the bus bar 6 and the solder strip 8.

In general, the middle core 1 and the return core 3 are both plate-shaped, and the extending directions of the middle core 1 and the return core 3 are perpendicular to each other. Of course, in practical cases, the shape of the magnetic core is not limited thereto, and the present embodiment does not limit this.

As shown in fig. 5, in some embodiments, the accommodating space V includes a plurality of discrete welding regions V ', wherein the magnetic core 1 covers one side of the plurality of welding regions V ', and the return magnetic core 3 covers the other side of the plurality of welding regions V '. In other words, the middle core 1 is located on one side of the plurality of welding areas V ', and projections of the plurality of welding areas V' on the middle core 1 are all located on a surface of the middle core 1 facing the accommodating space V, and similarly, the return core 3 is located on the other side of the plurality of welding areas V ', and projections of the plurality of welding areas V' on the return core 3 are all located on a surface of the return core 3 facing the accommodating space V. Therefore, when the middle core 1 and the return core 3 are plate-shaped, the two cores are perpendicular to each other, the extension directions of the bus bar 6 and the return core 3 are the same, the proportion of the magnetic flux of the magnetic field generated by the cores on the bus bar 6 and the solder strip 8 is the largest, and the welding efficiency is the highest; and a plurality of discrete welding zones V' correspond to the fact that the welding points of the bus bar 6 and the plurality of welding strips 8 are also distributed discretely.

As shown in fig. 5, in some embodiments, the return core 3 is provided in plurality, and one return core 3 is provided on one side of each welding region V'. Thus, each of the weld regions V' is sandwiched between the middle core 1 and its corresponding one of the return cores 3. In particular, in the present embodiment, that is, in fig. 5, the accommodating space V includes 6 welding areas V ', and the return core 3 also has 6 welding areas V', which should be understood as merely illustrative and not limiting to the present embodiment. This also corresponds to the fact that the welding points of the bus bars 6 and the plurality of solder strips 8 are discrete, whereby the utilization efficiency of the return core 3 is the highest when the proportion of the magnetic flux on each set of bus bars 6 and solder strips 8 is increased based on the above-described principle of electromagnetic induction.

As shown in fig. 5, in some embodiments, the plurality of welding regions V' are arranged linearly because the welding points of the bus bar 6 and the welding strip 8 are typically arranged linearly and discretely. Of course, in some cases, the arrangement of the plurality of welding areas V 'may also be a circular discrete arrangement, a rectangular discrete arrangement, or the like, in which case, the middle core 1 may be a pot-shaped core or other shaped core, which may be adjusted according to the actual situation, and accordingly, the arrangement of the plurality of return cores 3 is also changed corresponding to the arrangement of the plurality of welding areas V'. In addition, referring to fig. 3, it should be understood that even when there is only one return core 3, the return core 3 may be disposed on the other side of the accommodating space V opposite to the middle core 1, cover the side of the accommodating space V, and further sandwich the accommodating space V with the middle core 1, so that the product in the accommodating space V can also improve the welding efficiency based on the above-mentioned electromagnetic induction principle. It is easy to understand that the volume and size of the return magnetic core 3 can be adjusted according to the size of the accommodating space V or the welding area V' corresponding to the volume and size.

As shown in fig. 1, in some embodiments, return core 3 may have a plate shape or a block shape, and width W of return core 3 is equal to or greater than width W' of middle core 1. The width is a direction perpendicular to the extending direction of the return core 3, and when the accommodating space V has a plurality of welding areas V 'distributed linearly and discretely, the extending direction of the return core 3 is also the arrangement direction of the plurality of welding areas V'. This allows the return core 3 to gather magnetic lines of force. In addition, the return core 3 may be closely attached to one side of the bus bar 6 at the time of welding, so that the return core 3 can maximally gather the magnetic field.

As shown in fig. 1, in some embodiments, the coil 2 is wound around the end of the middle core 1 facing the return core 3, which is easy to understand, so that the magnetic field generated by the coil 2 has a larger proportion of magnetic flux in the bus bar 6 and the solder strip 8.

As shown in fig. 1 and 4, in some embodiments, the electromagnetic welding structure may further include a side core 4, and the side core 4 is disposed at an adjacent side of the middle core 1 (on the opposite side of the middle core 1 as distinguished from the return core 3). The side cores 4 are used to excite induced electromotive force in the opposite direction to the middle core 1 and the coil 2. This is because, in the electromagnetic welding, as described above, the coil 2 excites a magnetic field in space, and the magnetic field B1 (round dots) generates an eddy current I1 (dotted line) for welding in the bus bar 6 by the magnetic field B1. However, a current I2 (solid line) also flows in the conductive branch consisting of the solder ribbon 8 and the grid line 9, which branch is connected in parallel with the branch of the current I1. The current I2 may cause the solder strip 8 to have a risk of blowing, especially on the overhead section where the solder strip 8 is led out from the photovoltaic cell sheet 7 to between the bus bars 6. Therefore, the side core 4 is arranged to excite the reverse magnetic field B2 (crossing point) in the space, so as to generate a reverse induced current in the conducting branch I2, thereby at least partially canceling the current in the conducting branch I2 and preventing the solder strip 8 from being blown.

In addition, in fig. 3, if the electromagnetic welding structure includes the side cores 4, the middle core 1 is not seen from the perspective of fig. 3, and in fig. 3, the position of the middle core 1 should be the side cores 4, which can be understood by those skilled in the art and will not be described in detail herein.

As shown in fig. 1, in some embodiments, two side cores 4 may be provided, and the two side cores 4 are respectively located at two opposite adjacent sides of the middle core 1. This corresponds to a practical case where one photovoltaic cell sheet 7, and a solder ribbon 8, a grid line 9, and the like (not shown) are connected to both sides of a photovoltaic bus bar 6 of some photovoltaic devices, in other words, in fig. 4, there may be a photovoltaic cell sheet 7, a solder ribbon 8, and a grid line 9 which are symmetrical to the upper side below the bus bar 6 (the lower side herein refers to only the view angle in fig. 4, and is not used to limit other cases of the present embodiment). In this way, in the conducting branches I2 on both sides of the bus bar 6, a reverse induced current can be excited by the corresponding side core 4 to protect the solder strip 8 from being blown.

As shown in fig. 1 and 3, in some embodiments, the electromagnetic welding structure further includes a top core 5, and the top core 5 is located on the opposite side of the middle core 1 from the return core 3 and is fixedly connected to the middle core 1 and the side cores 4. When the side cores 4 have two, the top core 5 is used to connect the two side cores 4 and the middle core 1. The other side of the top magnetic core 5 may be connected with other structures of the electromagnetic welding head, which will not be described herein.

In some embodiments, the coil 2 may be a litz wire coil or a copper coil. Preferably a litz wire coil, a wire twisted or braided from a plurality of individually insulated conductors. The litz wire coil is simple to wind, and can effectively reduce the high-frequency skin effect or the proximity effect, thereby reducing the loss and having high transmission efficiency.

According to the electromagnetic welding structure provided by the embodiment of the invention, the magnetic lines of force are gathered by the return magnetic core, so that the proportion of the magnetic flux passing through the product in the accommodating space is increased, and the welding efficiency is further improved.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.