阅读说明：本技术 一种砌块成型主机及其生产方法 (Building block forming host and production method thereof ) 是由 黄华安 于 2021-08-04 设计创作，主要内容包括：本发明涉及一种砌块成型主机及其生产方法,该砌块成型主机包括机架,所述机架上设置有可滑动地料车装置,所述料车装置的正上方设置有可在机架上横移的料斗,所述料斗的底部出口处安装有料斗料门,所述料斗的侧壁安装有用于控制料斗料门开关料斗底部出口的料斗气缸,所述料车装置的输出端前侧设置有压模成型装置,所述压模成型装置的正下方设置有振动装置。该砌块成型主机及其生产方法机械化程度高、劳动强度低、产品质量好。(The invention relates to a building block forming host and a production method thereof, wherein the building block forming host comprises a rack, a slidable skip car device is arranged on the rack, a hopper capable of transversely moving on the rack is arranged right above the skip car device, a hopper door is arranged at an outlet at the bottom of the hopper, a hopper cylinder for controlling the hopper door to open and close the outlet at the bottom of the hopper is arranged on the side wall of the hopper, a compression molding device is arranged on the front side of the output end of the skip car device, and a vibration device is arranged right below the compression molding device. The building block forming host machine and the production method thereof have the advantages of high mechanization degree, low labor intensity and good product quality.)

1. A building block forming host machine is characterized in that: the automatic feeding mechanism comprises a frame, be provided with slidable skip device in the frame, be provided with the hopper that can sideslip in the frame directly over the skip device, the hopper bin gate is installed in the bottom exit of hopper, the hopper cylinder that is used for controlling hopper bin gate switch hopper bottom export is installed to the lateral wall of hopper, the output front side of skip device is provided with compression moulding device, be provided with vibrating device under compression moulding device.

2. The block molding machine according to claim 1, wherein: the skip device comprises a suspension skip, a skip swing arm and a swing arm cylinder, an extension plate is arranged on the frame, the bottom of the suspension skip is in sliding contact with the upper end face of the extension plate, the upper end of the skip swing arm is hinged to the frame, the lower end of the skip swing arm is hinged to a connecting rod, the other end of the connecting rod is hinged to the suspension skip, the piston end of the swing arm cylinder is hinged to the middle of the skip swing arm, the cylinder body of the swing arm cylinder is installed on the frame, and material leakage scraper blades close to the extension plate are arranged at the bottoms of two sides of the suspension skip.

3. A block molding machine as claimed in claim 2, wherein: the suspension skip car is characterized in that a plurality of sliding wheels are respectively rotatably mounted on two outer side walls of the suspension skip car close to the upper edge, sliding guide rails matched with the sliding wheels are mounted on the machine frame, the sliding guide rails are located above two sides of the support plate, and the sliding wheels are respectively located in the corresponding sliding guide rails.

4. A block molding machine as claimed in claim 3, wherein: the swing arm air cylinder is characterized in that an oil cylinder fixing seat is arranged on the rack, a buffer seat is installed on the oil cylinder fixing seat, one end of the cylinder body of the swing arm air cylinder is installed on the buffer seat, and a buffer cushion is arranged on the buffer seat.

5. A block molding machine as claimed in claim 2, wherein: the suspension skip car is internally provided with a rotating motor and a plurality of stirring shafts, the stirring shafts are provided with shifting forks at intervals along the axial direction, and the rotating motor is used for driving the stirring shafts to rotate in the suspension skip car.

6. The block molding machine according to claim 1, wherein: the hopper is characterized in that two side walls of the hopper are respectively and fixedly connected with a transverse moving frame, a transverse moving wheel is rotatably arranged at the bottom of the transverse moving frame, and a transverse moving guide rail for moving the transverse moving wheel is arranged on the rack.

7. The block molding machine according to claim 1, wherein: the die forming device comprises a pressure head oil cylinder, a pressure frame, a mounting frame, two demoulding oil cylinders, an upper pressure head and a lower die frame, wherein the mounting frame is mounted at the top of a frame, the cylinder bodies of the pressure head oil cylinders are fixed in the middle of the mounting frame, the piston ends of the pressure head oil cylinders are downward vertical, the pressure frame is fixed at the piston ends of the pressure head oil cylinders, the upper pressure head is mounted at the bottom of the pressure frame, guide columns are symmetrically arranged at two sides of the front part of the frame, upper guide holes for the guide columns to pass through are formed at two ends of the mounting frame, a guide frame is arranged at the bottom of the frame, lower guide holes for the guide columns to pass through are formed in the guide frame, the two ends of the pressure head oil cylinders can be lifted and sleeved on the corresponding guide columns, the cylinder bodies of the two demoulding oil cylinders are symmetrically fixed at two sides of the pressure head oil cylinders, the piston ends of the demoulding oil cylinders are downward vertical, and lifting frames are fixed at the piston ends of the demoulding oil cylinders, the two ends of the lifting frame are fixedly connected with the adjacent guide pillars respectively, the lower die frame is located right below the upper pressure head, and the two sides of the lower die frame are fixedly connected with the adjacent guide pillars respectively.

8. A block molding machine as claimed in claim 7, wherein: and the two sides of the lower die frame are fixedly connected with lower sliding blocks through bolt assemblies respectively, and the lower sliding blocks are locked and fixed on the adjacent guide pillars through taper sleeve assemblies respectively.

9. A block molding machine as claimed in claim 8, wherein: the taper sleeve assembly comprises a taper sleeve outer sleeve and a taper sleeve inner sleeve, a first limiting groove is formed in the guide pillar, an inner ring of the taper sleeve inner sleeve is embedded in the first limiting groove, the taper sleeve outer sleeve is sleeved on the guide pillar, a second limiting groove is formed in the inner edge wall of the taper sleeve outer sleeve, an outer ring of the taper sleeve outer sleeve is embedded in the second limiting groove, and the bottom of the taper sleeve outer sleeve is fixedly connected with the lower sliding block through a bolt assembly.

10. A method of producing a block brick for a block molding machine according to claim 1, wherein: the method comprises the following steps that (1) materials are loaded into a hopper, a hopper cylinder controls a hopper door to open a bottom outlet of the hopper, and then the materials are leaked into a suspension skip car; (2) starting a swing arm cylinder to push the skip car to move towards the direction of the die forming device, and enabling the suspension skip car to move to the upper part of the lower die frame; (3) rotating a motor in the suspension skip car to drive a stirring shaft to rotate, driving a shifting fork to swing by the stirring shaft, and vibrating a vibrating device at the same time, (4) stopping vibrating the vibrating device after materials uniformly leak to a lower die frame, and resetting the suspension skip car; (5) the pressing head oil cylinder controls the upper pressing head to press downwards, and the vibrating table vibrates to compact and form the material in the lower die frame; (6) the demoulding oil cylinder is started, the lifting frame is controlled by the demoulding oil cylinder to ascend, the guide pillar is controlled by the lifting frame to ascend, the lower sliding block and the lower die frame are driven by the guide pillar to ascend together, and the lower die frame ascends to separate the lower sliding block from the material, so that demoulding is realized.

Technical Field

The invention particularly relates to a building block molding host and a production method thereof.

Background

With the deep development of the innovation of wall materials in China, the development of a novel wall material with high production efficiency and good quality is a necessary trend. The concrete building blocks are produced by putting the well-stirred concrete into a special mould, compacting, demoulding and airing. The manual production is adopted, the labor intensity is high, the production efficiency is very low, and the product quality cannot be guaranteed due to the difficulty in achieving uniform vibration and compaction effects.

Disclosure of Invention

In view of the defects of the prior art, the invention aims to provide a block forming host machine with high mechanization degree, low labor intensity and good product quality and a production method thereof.

In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides a building block forming host computer, includes the frame, be provided with slidable skip device in the frame, be provided with the hopper that can sideslip in the frame directly over the skip device, hopper bin gate is installed in the bottom exit of hopper, the hopper cylinder that is used for controlling hopper bin gate switch hopper bottom export is installed to the lateral wall of hopper, the output front side of skip device is provided with compression molding device, be provided with vibrating device under compression molding device.

The skip device comprises a suspension skip, a skip swing arm and a swing arm cylinder, an extension plate is arranged on the frame, the bottom of the suspension skip is in sliding contact with the upper end face of the extension plate, the upper end of the skip swing arm is hinged to the frame, the lower end of the skip swing arm is hinged to a connecting rod, the other end of the connecting rod is hinged to the suspension skip, the piston end of the swing arm cylinder is hinged to the middle of the skip swing arm, the cylinder body of the swing arm cylinder is mounted on the frame, and material leakage scraper blades close to the extension plate are arranged at the bottoms of two sides of the suspension skip.

Furthermore, a plurality of sliding wheels are respectively rotatably mounted on two outer side walls of the suspension skip car close to the upper edge, sliding guide rails matched with the sliding wheels are mounted on the rack, the sliding guide rails are located above two sides of the support plate, and the sliding wheels are respectively located in the corresponding sliding guide rails.

Further, an oil cylinder fixing seat is arranged on the rack, a buffer seat is installed on the oil cylinder fixing seat, one end of the cylinder body of the swing arm air cylinder is installed on the buffer seat, and a buffer cushion is arranged on the buffer seat.

Furthermore, a rotating motor and a plurality of stirring shafts are arranged in the suspension skip car, shifting forks are axially arranged on the stirring shafts at intervals, and the rotating motor is used for driving the stirring shafts to rotate in the suspension skip car.

Furthermore, two side walls of the hopper are respectively and fixedly connected with a transverse moving frame, a transverse moving wheel is rotatably installed at the bottom of the transverse moving frame, and a transverse moving guide rail for moving the transverse moving wheel is installed on the rack.

Further, the die forming device comprises a pressure head oil cylinder, a pressure frame, a mounting frame, two demolding oil cylinders, an upper pressure head and a lower die frame, wherein the mounting frame is mounted at the top of the frame, the cylinder body of the pressure head oil cylinder is fixed in the middle of the mounting frame, the piston end of the pressure head oil cylinder faces downwards vertically, the pressure frame is fixed at the piston end of the pressure head oil cylinder, the upper pressure head is mounted at the bottom of the pressure frame, guide pillars are symmetrically arranged at the two sides of the front part of the frame, upper guide holes for the guide pillars to pass through are formed at the two ends of the mounting frame, the two ends of the pressure head oil cylinder can be sleeved on the corresponding guide pillars in a lifting manner, the cylinder bodies of the two demolding oil cylinders are symmetrically fixed at the two sides of the pressure head oil cylinder, the piston end of the demolding oil cylinder faces downwards vertically, a lifting frame is fixed at the piston end of the demolding oil cylinder, and the two ends of the lifting frame are respectively and fixedly connected with the adjacent guide pillars, the lower die frame is located right below the upper pressure head, and two sides of the lower die frame are fixedly connected with the adjacent guide pillars respectively.

Furthermore, the two sides of the lower die frame are fixedly connected with lower sliding blocks through bolt assemblies respectively, and the lower sliding blocks are locked and fixed on the adjacent guide pillars through taper sleeve assemblies respectively.

Further, the taper sleeve assembly comprises a taper sleeve outer sleeve and a taper sleeve inner sleeve, a first limiting groove is formed in the guide pillar, an inner ring of the taper sleeve inner sleeve is embedded in the first limiting groove, the taper sleeve outer sleeve is sleeved on the guide pillar, a second limiting groove is formed in the inner edge wall of the taper sleeve outer sleeve, an outer ring of the taper sleeve outer sleeve is embedded in the second limiting groove, and the bottom of the taper sleeve outer sleeve is fixedly connected with the lower sliding block through a bolt assembly.

Further, the bottom of the frame is provided with a guide frame, and the guide frame is provided with a lower guide hole for the guide pillar to pass through.

In order to solve the technical problems, the invention adopts the technical scheme that: a method for producing building blocks by a building block forming host machine comprises the following steps of (1) putting materials into a hopper, controlling a hopper door of the hopper to open a bottom outlet of the hopper by a hopper cylinder, and then leaking the materials into a suspension skip car; (2) starting a swing arm cylinder to push the skip car to move towards the direction of the die forming device, and enabling the suspension skip car to move to the upper part of the lower die frame; (3) rotating a motor in the suspension skip car to drive a stirring shaft to rotate, driving a shifting fork to swing by the stirring shaft, and vibrating a vibrating device at the same time, (4) stopping vibrating the vibrating device after materials uniformly leak to a lower die frame, and resetting the suspension skip car; (5) the pressing head oil cylinder controls the upper pressing head to press downwards, and the vibrating table vibrates to compact and form the material in the lower die frame; (6) the demoulding oil cylinder is started, the lifting frame is controlled by the demoulding oil cylinder to ascend, the guide pillar is controlled by the lifting frame to ascend, the lower sliding block and the lower die frame are driven by the guide pillar to ascend together, and the lower die frame ascends to separate the lower sliding block from the material, so that demoulding is realized.

Compared with the prior art, the invention has the following beneficial effects: this building block shaping host computer is through setting up the skip device in the frame, and the skip device operates steadily, can automize with the material transmission to compression moulding device on, set up mobilizable hopper in the top of skip device is convenient with the leading-in skip device of material, but the hopper when needs maintenance shifts away, convenient maintenance sets up vibrating device in compression moulding device below for improve compression moulding's efficiency.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a skip device according to an embodiment of the present invention.

Fig. 3 is a schematic structural view of a sliding wheel according to an embodiment of the present invention.

Fig. 4 is a schematic structural view of a press molding apparatus according to an embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a drogue assembly according to an embodiment of the invention.

The labels in the figure are: 1. a frame; 2. a skip device; 3. a hopper; 4. a hopper gate; 5. a hopper cylinder; 6. a die forming device; 7. a vibrating device; 8. a suspension skip car; 9. a skip swing arm; 10. a swing arm cylinder; 11. a support plate; 12. a connecting rod; 13. a sliding wheel; 14. a sliding guide rail; 15. an oil cylinder fixing seat; 16. a buffer seat; 17. a cushion pad; 18. rotating the motor; 19. a transverse moving frame; 20. a traversing wheel; 21. transversely moving the guide rail; 22. a pressure head oil cylinder; 23. pressing a frame; 24. a mounting frame; 25. a demoulding oil cylinder; 26. an upper pressure head; 27. a lower mold frame; 28. a guide post; 29. a hoisting frame; 30. a lower slide block; 31. a taper sleeve is sleeved outside; 32. an inner sleeve of the taper sleeve; 33. a first limit groove; 34. a second limit groove; 35. a guide frame; 36. a material leaking scraper.

Detailed Description

In order to make the aforementioned and other features and advantages of the invention more comprehensible, embodiments accompanied with figures are described in detail below.

As shown in fig. 1-5, a building block forming host machine comprises a frame 1, a slidable skip car device 2 is arranged on the frame 1, a hopper 3 capable of transversely moving on the frame 1 is arranged right above the skip car device 2, a hopper gate 4 is installed at a bottom outlet of the hopper 3, a hopper cylinder 5 for controlling the hopper gate 4 to open and close the bottom outlet of the hopper is installed on a side wall of the hopper 3, a compression molding device 6 is arranged on the front side of an output end of the skip car device 2, and a vibrating device 7 is arranged right below the compression molding device 6.

In this embodiment, the skip device 2 includes suspension skip 8, skip swing arm 9 and swing arm cylinder 10, be provided with extension board 11 in the frame 1, the bottom of suspension skip 8 and the up end sliding contact of extension board 11, the upper end of skip swing arm 9 articulates in frame 1, the lower extreme of skip swing arm 9 articulates there is connecting rod 12, the other end of connecting rod 12 articulates on suspension skip 8, the piston end of swing arm cylinder 10 articulates at the middle part of skip swing arm 9, the cylinder body of swing arm cylinder 10 is installed in frame 1, the both sides bottom of suspension skip 8 is provided with the hourglass material scraper blade 36 that is close to extension board 11.

In this embodiment, two outer side walls of the suspension skip car 8 are respectively rotatably mounted with a plurality of sliding wheels 13 near the upper edge, the frame 1 is mounted with sliding guide rails 14 matched with the sliding wheels, the sliding guide rails 14 are located above two sides of the support plate 11, the sliding wheels 13 are respectively located in the corresponding sliding guide rails 14, the guide rails for the conventional skip car to and fro are mounted on the support plate, the skip car often leaks onto the support plate in the use process, when the leaked materials are accumulated to a certain degree higher than the guide rails, the walking of the sliding wheels is affected, the sliding wheels are unbalanced, and the materials need to be cleaned regularly, which seriously affects the production, the suspension skip car arranges the sliding guide rails 14 above the support plate 11, when in installation, the skip car is 2mm higher than the working plate, which is equivalent to being suspended in the air, so that the resistance of the skip car to return is greatly reduced, and the force on the swing arm is reduced, the imbalance of the walking of the wheels during material leakage can be avoided, the material leakage can be effectively prevented through the material leakage scraping plate 36, and the production efficiency is improved.

In this embodiment, be provided with hydro-cylinder fixing base 15 in the frame 1, install buffer base 16 on the hydro-cylinder fixing base 15, the cylinder body one end of swing arm cylinder 10 is installed on buffer base 16, be provided with blotter 17 on buffer base 16, when the skip cloth comes and goes, because the material is covered with in the skip, the weight of machine skip itself is heavier, and it is very big to receive the resistance when advancing and retreating, and the impact force that the swing arm received at the quick in-process that comes and goes is very big, and the blotter can effectively alleviate the impact force that the swing arm comes and goes, great increase the life of swing arm and hydro-cylinder.

In this embodiment, a rotating motor 18 and a plurality of stirring shafts (not shown in the figure) are installed in the suspension skip 8, the shifting forks are axially arranged on the stirring shafts at intervals, and the rotating motor 18 is used for driving the stirring shafts to rotate in the suspension skip 8.

In this embodiment, a traverse frame 19 is fixedly connected to each of both side walls of the hopper 3, a traverse wheel 20 is rotatably mounted to a bottom portion of the traverse frame 19, and a traverse guide 21 for moving the traverse wheel 19 is mounted to the frame 1.

In this embodiment, the die forming device 6 includes a ram cylinder 22, a pressing frame 23, an installation frame 24, two demolding cylinders 25, an upper ram 26 and a lower mold frame 27, the installation frame 24 is installed at the top of the frame 1, the cylinder body of the ram cylinder 22 is fixed in the middle of the installation frame 24, the piston end of the ram cylinder 22 faces downward vertically, the pressing frame 23 is fixed at the piston end of the ram cylinder 22, the upper ram 26 is installed at the bottom of the pressing frame 23, guide posts 28 are symmetrically arranged on two sides of the front portion of the frame 1, upper guide holes for the guide posts 28 to pass through are formed at two ends of the installation frame 24, the ram cylinder 22 is sleeved on the corresponding guide posts 28 in a lifting manner, the cylinder bodies of the two demolding cylinders 25 are symmetrically fixed at two sides of the ram cylinder 22, the piston end of the demolding cylinder 25 faces downward vertically, and a lifting frame 29 is fixed at the piston end of the demolding cylinder 25, two ends of the lifting frame 29 are respectively and fixedly connected with adjacent guide posts 28, the lower die frame 27 is positioned right below the upper press head 26, and two sides of the lower die frame 27 are respectively and fixedly connected with the adjacent guide posts 28.

In this embodiment, the two sides of the lower mold frame 27 are fixedly connected with lower sliding blocks 30 through bolt assemblies, and the lower sliding blocks 30 are locked and fixed on the adjacent guide pillars 28 through taper sleeve assemblies.

In this embodiment, the taper sleeve assembly includes a taper sleeve outer sleeve 31 and a taper sleeve inner sleeve 32, a first limiting groove 33 is formed on the guide post 28, an inner ring of the taper sleeve inner sleeve 32 is embedded in the first limiting groove 33, the taper sleeve outer sleeve 31 is sleeved on the guide post 28, a second limiting groove 34 is formed on an inner edge wall of the taper sleeve outer sleeve 31, an outer ring of the taper sleeve outer sleeve 31 is embedded in the second limiting groove 34, the bottom of the taper sleeve outer sleeve 32 is fixedly connected with the lower sliding block 30 through a bolt assembly, when the conventional brick making machine is produced, the mold frame and the lower sliding block are fixed by bolts, so the horizontal heights of the lower sliding blocks on both sides must be the same; therefore, the lower sliding block and the ascending guide post need to be locked and fixed and cannot be loosened or slide slightly; the taper sleeve inner sleeve 32 is embedded in the first limiting groove 33, the height of the first limiting groove 33 is matched with the height of the taper sleeve inner sleeve 32 tightly, so that the taper sleeve inner sleeve can be embedded in the groove of the guide post 28 tightly, and then the taper sleeve outer sleeve 31 is matched with the taper sleeve inner sleeve 32 and locked with the lower slide block 30 through bolts; therefore, the taper sleeve outer sleeve 31 and the lower sliding block 30 are fixed, and the taper sleeve inner sleeve 32 and the guide post 28 are fixed through the groove, so that the phenomena of looseness and slipping are avoided; the produced brick has no unevenness all around.

In this embodiment, the bottom of the frame 1 is provided with a guide frame 35, and the guide frame 35 is provided with a lower guide hole for the guide post 28 to pass through.

The method for producing the building block brick by the building block forming host comprises the following steps of (1) putting materials into a hopper 3, controlling a hopper door 4 of the hopper to open a bottom outlet of the hopper by an air cylinder of the hopper 3, and then leaking the materials into a suspension skip 8; (2) the swing arm cylinder 10 is started to push the suspension skip car 8 to move towards the direction of the die forming device 6, and the suspension skip car 8 moves to the upper part of the lower die frame 27; (3) the rotary motor 18 in the suspension skip car 8 drives the stirring shaft to rotate, the stirring shaft drives the shifting fork to swing, and meanwhile, the vibrating device 7 vibrates, (4) after materials uniformly leak to the lower die frame 27, the vibrating device 7 stops vibrating, and the suspension skip car 8 resets; (5) the pressure head oil cylinder 22 controls the upper pressure head 26 to press downwards, and meanwhile, the vibration device 7 vibrates to compact and form the material in the lower mold frame 27; (6) the demoulding oil cylinder 25 is started, the demoulding oil cylinder 25 controls the lifting frame 29 to ascend, the lifting frame 29 controls the guide post 28 to ascend, the guide post 28 drives the lower sliding block 30 and the lower mould frame 27 to ascend together, and the lower mould frame 27 ascends to separate the lower sliding block from the material, so that demoulding is realized.

It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.