阅读说明：本技术 一种全自动建材加工机械以及加工方法 (Full-automatic building material processing machine and processing method ) 是由 彭买琼 于 2021-08-06 设计创作，主要内容包括：本发明提供一种全自动建材加工机械以及加工方法,涉及室内建材加工领域,包括底座和复位弹性件；所述底座顶部连接有齿座,且齿座外侧呈环绕状设有齿牙,并且齿座顶部连接有活动座；所述活动座顶部中心部位安装有联动齿轮,且活动座顶部呈环绕状连接有四个夹持件；本发明根据所需加工瓷砖规格,对活动座顶部四个夹持件滑动调节,使夹持件分别夹持在瓷砖四处直角端,起到对瓷砖固定效果,以便根据设计加工所需,通过水刀对瓷砖进行切割；当其中一个夹持件滑动调节时,夹持件通过齿条带动联动齿轮,从而通过联动齿轮带动剩余三个夹持件同步滑动调节,保障四个夹持件滑动调节的同步性,更好的满足于正方形瓷砖夹持固定所需。(The invention provides a full-automatic building material processing machine and a processing method, which relate to the field of indoor building material processing and comprise a base and a reset elastic part; the top of the base is connected with a tooth holder, teeth are arranged on the outer side of the tooth holder in a surrounding manner, and the top of the tooth holder is connected with a movable seat; the center of the top of the movable seat is provided with a linkage gear, and the top of the movable seat is connected with four clamping pieces in a surrounding manner; according to the specification of the ceramic tile to be processed, the four clamping pieces at the top of the movable seat are slidably adjusted, so that the clamping pieces are respectively clamped at the four right-angle ends of the ceramic tile, the effect of fixing the ceramic tile is achieved, and the ceramic tile is conveniently cut by the water jet cutter according to the design and processing requirements; when one of the clamping pieces is adjusted in a sliding mode, the clamping pieces drive the linkage gear through the racks, so that the remaining three clamping pieces are driven through the linkage gear to be adjusted in a sliding mode synchronously, the synchronism of sliding adjustment of the four clamping pieces is guaranteed, and the requirement for clamping and fixing square tiles is better met.)

1. A full-automatic building material processing machine and a processing method are characterized in that: the building material processing machine comprises a base (1);

the top of the base (1) is connected with a tooth holder (3), teeth are arranged on the outer side of the tooth holder (3) in a surrounding manner, and the top of the tooth holder (3) is connected with a movable seat (4);

a linkage gear (5) is installed at the center of the top of the movable seat (4), and four clamping pieces (7) are connected to the top of the movable seat (4) in a surrounding manner;

the elastic restoring piece (8) is connected with the top of the movable seat (4) in a surrounding manner.

2. A fully automatic building material processing machine according to claim 1, further comprising: four guide sliding holes (401) are formed in the top of the movable seat (4) in a surrounding mode, a guide sliding rod (701) is arranged at the inner end of the clamping piece (7), and the guide sliding rod (701) is connected into the guide sliding holes (401) in a sliding mode.

3. A fully automatic building material processing machine according to claim 1, further comprising: the linkage gear (5) is rotatably connected to the top of the movable seat (4), a rack (702) is arranged at the inner end of the clamping piece (7), the rack (702) is meshed with the linkage gear (5), and the linkage gear (5) is meshed with the four racks (702) respectively.

4. A fully automatic building material processing machine according to claim 2, further comprising: the inner end of the clamping piece (7) is connected with a reset elastic piece (8), and the inner end of the reset elastic piece (8) is connected with the base (1).

5. A fully automatic building material processing machine according to claim 1, further comprising: two limiting columns (302) are arranged on the top side of the tooth holder (3), an adjusting slide hole (402) is formed in the movable seat (4), and the adjusting slide hole (402) is connected to the outer sides of the limiting columns (302) in a sliding mode.

6. A fully automatic building material processing machine according to claim 5, further comprising: two screw holes (403) are formed in the movable seat (4), bolts (6) are respectively in threaded connection with the two screw holes (403), and the bottom ends of the bolts (6) are pressed on the top side of the tooth seat (3).

7. A fully automatic building material processing machine according to claim 5, further comprising: the tooth holder (3) is rotatably connected to the top of the base (1), the motor (2) is installed at the left end of the top of the base (1), the incomplete gear (201) is installed on the rotating shaft of the motor (2), and the incomplete gear (201) is intermittently meshed with peripheral teeth of the tooth holder (3).

8. A fully automatic building material processing machine according to claim 7, further comprising: twelve positioning grooves (301) are circumferentially formed in the periphery of the bottom side of the tooth holder (3), a limiting arc piece (202) is installed on a rotating shaft of the motor (2), and the limiting arc piece (202) is rotatably attached to the positioning grooves (301).

9. A fully automatic building material processing machine according to claim 2, further comprising: the top side of the movable seat (4) is provided with a surrounding conical nail (9), the top side of the clamping piece (7) is equidistantly provided with the conical nail (9), and the height of the conical nail (9) is 2 cm.

10. The processing method of a full-automatic building material processing machine according to claim 1, characterized in that: the method comprises the following steps:

01. firstly, the movable seat (4) at the top of the tooth holder (3) is adjusted in a sliding manner, and the adjusted movable seat (4) is fixed through a bolt (6);

02. then, pulling a clamping piece (7) at the top of the movable seat (4) to slide outwards for adjustment, wherein the clamping piece (7) drives a linkage gear (5) through a rack (702), so that the remaining three clamping pieces (7) are driven by the linkage gear (5) to slide synchronously for adjustment;

03. placing the ceramic tile on the top of the clamping piece (7), and supporting the bottom side of the ceramic tile by the conical nail (9);

04. the reset elastic piece (8) exerts pulling force on the clamping piece (7) inwards, so that the clamping piece (7) is clamped at the four right-angle ends of the ceramic tile respectively;

05. then the water cutting machine cuts the ceramic tile, and the motor (2) drives the tooth holder (3) to rotate intermittently, so that the ceramic tile is driven to rotate intermittently through the tooth holder (3) for adjustment;

06. when the incomplete gear (201) is separated from the peripheral teeth of the tooth holder (3), the limiting arc piece (202) rotates into the positioning groove (301), the tooth holder (3) locks the tooth holder (3), the tooth holder (3) stops rotating, and the machining process of the machine is completed.

Technical Field

The invention belongs to the technical field of indoor building material processing, and particularly relates to a full-automatic building material processing machine and a processing method.

Background

With the improvement of living standard, the ceramic tile is one of important components of indoor building materials and widely applied to indoor home decoration, but in the actual use process, a circular arc line rather than a straight line needs to be cut on the ceramic tile, for example, an irregular arc line and a circular arc are cut for geometric jigsaw puzzle, and at the moment, the ceramic tile needs to be further processed by other machines.

Building materials processing machinery can refer to patent No. CN104097266B, and it mainly includes the base that is used for placing the ceramic tile, sets up the crossbeam in the base top, is provided with the axle sleeve that has the axial through-hole at crossbeam both ends, is fixed with the guide pillar on the base, the axle sleeve of crossbeam one end rotate set up in the guide pillar, rotate in the axle sleeve of the crossbeam other end and set up the knife rest main shaft the lower extreme of knife rest main shaft is provided with cutting device with adjustable lateral position, sets up the rocking handle subassembly in knife rest main shaft upper end, still includes the first locking mechanism of locking crossbeam and the second locking mechanism of locking the knife rest main shaft.

Present similar building materials processing machinery is when using, and is relatively poor to the fixed effect of ceramic tile four right angles, very easily causes the emergence of ceramic tile displacement situation in the course of working, influences ceramic tile machining precision to the structure is comparatively single, and adjustable effect is relatively poor, is difficult to satisfy the complicated line processing demand of ceramic tile.

Disclosure of Invention

In order to solve the technical problems, the invention provides a full-automatic building material processing machine and a processing method, and aims to solve the problems that when the existing similar building material processing machine is used, the effect of fixing the four right-angle ends of a ceramic tile is poor, the displacement condition of the ceramic tile is easily caused in the processing process, the processing precision of the ceramic tile is influenced, the structure is single, the adjustable effect is poor, and the complex texture processing requirement of the ceramic tile is difficult to meet.

The invention relates to a full-automatic building material processing machine and a processing method, which are achieved by the following specific technical means:

a full-automatic building material processing machine and a processing method thereof comprise a base and a reset elastic piece;

the top of the base is connected with a tooth holder, teeth are arranged on the outer side of the tooth holder in a surrounding manner, and the top of the tooth holder is connected with a movable seat;

the center of the top of the movable seat is provided with a linkage gear, and the top of the movable seat is connected with four clamping pieces in a surrounding manner;

the reset elastic piece is connected with the top of the movable seat in a surrounding manner.

Furthermore, four guide sliding holes are formed in the top of the movable seat in a surrounding mode, guide sliding rods are arranged at the inner ends of the clamping pieces, and the guide sliding rods are connected in the guide sliding holes in a sliding mode.

Furthermore, the linkage gear is rotatably connected to the top of the movable seat, a rack is arranged at the inner end of the clamping piece and meshed with the linkage gear, and the linkage gear is respectively meshed with the four racks.

Furthermore, the inner end of the clamping piece is connected with a reset elastic piece, and the inner end of the reset elastic piece is connected with the base.

Furthermore, the top side of the tooth holder is provided with two limiting columns, the movable seat is internally provided with an adjusting slide hole, and the adjusting slide hole is connected to the outer sides of the limiting columns in a sliding mode.

Furthermore, two screw holes are formed in the movable seat, bolts are respectively in threaded connection with the two screw holes, and the bottom ends of the bolts are pressed on the top side of the tooth seat.

Furthermore, the toothholder rotates to be connected in the base top, and the motor is installed to base top left end, installs incomplete gear in the motor shaft, and incomplete gear and the peripheral tooth intermittent meshing of toothholder.

Furthermore, twelve positioning grooves are circumferentially formed in the periphery of the bottom side of the tooth holder, a limiting arc piece is mounted on the motor rotating shaft, and the limiting arc piece is rotatably attached to the positioning grooves.

Furthermore, the movable seat top side is that the form is encircleed installs the awl nail, and the top side equidistance of holder is installed the awl nail, and the awl nail height is 2 cm.

Compared with the prior art, the invention has the following beneficial effects:

1. the arrangement of the clamping pieces and the linkage gear is beneficial to sliding adjustment of the four clamping pieces at the top of the movable seat according to the specification of the ceramic tile to be processed, so that the clamping pieces are respectively clamped at the right-angle ends of the ceramic tile to play a role in fixing the ceramic tile, and the ceramic tile is conveniently cut by a water jet cutter according to the design and processing requirements; when one clamping piece is adjusted in a sliding mode, the clamping piece drives the linkage gear through the rack, so that the rest three clamping pieces are driven by the linkage gear to be adjusted in a sliding mode synchronously, the synchronism of sliding adjustment of the four clamping pieces is guaranteed, and the requirement for clamping and fixing square tiles is better met; and the setting of cooperation elastic component that resets, inwards exert pulling force to the holder through the elastic component that resets, guarantee the compactness of holder and four right angle end clamping.

2. The sliding connection arrangement of the tooth holder and the movable seat is beneficial to carrying out sliding adjustment on the movable seat at the top of the tooth holder according to the requirements of cutting different positions of the ceramic tile, and the operation of adjusting the position of the ceramic tile left and right is realized; according to the different positions of ceramic tile cutting needs, slide adjusting is carried out to toothholder top sliding seat, plays and adjusts the operation about the ceramic tile position.

3. The incomplete gear and the tooth holder are in meshed transmission, so that when the motor drives the incomplete gear to rotate for one circle, the incomplete gear drives the tooth holder to rotate for 30 degrees, the rotation adjustment operation of the ceramic tile is realized, and the requirement for cutting and processing complex grains of the ceramic tile is better met; and the setting of cooperation spacing arc piece, when incomplete gear and the peripheral tooth of toothholder break away from, spacing arc piece rotates to the constant head tank in, through spacing arc piece with the toothholder locking, stability when the guarantee toothholder uses

Drawings

Fig. 1 is a schematic top side axial view of the present invention.

Fig. 2 is a schematic bottom-side axial view of the present invention.

Fig. 3 is a schematic view of the transmission structure of the motor and the tooth holder of the invention.

Fig. 4 is a schematic axial view of the bottom side of the tooth holder of the present invention.

Fig. 5 is a schematic view of the sliding adjustment structure of the toothholder and the movable holder of the present invention.

Fig. 6 is a schematic view of the sliding connection structure of the movable seat top clamping piece of the invention.

Fig. 7 is a schematic diagram of a disassembled structure of the movable seat top clamping piece of the invention.

Fig. 8 is an axial view of the holder of the present invention.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a base; 2. a motor; 201. an incomplete gear; 202. a limiting arc sheet; 3. a tooth holder; 301. positioning a groove; 302. a limiting column; 4. a movable seat; 401. a guide slide hole; 402. adjusting the sliding hole; 403. a screw hole; 5. a linkage gear; 6. a bolt; 7. a clamping member; 701. a guide slide bar; 702. a rack; 8. a restoring elastic member; 9. and (5) taper pins.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in figures 1 to 8:

the invention provides a full-automatic building material processing machine and a processing method, comprising a base 1 and a reset elastic part 8; the top of the base 1 is connected with a tooth holder 3, teeth are arranged on the outer side of the tooth holder 3 in a surrounding manner, and the top of the tooth holder 3 is connected with a movable seat 4; the tooth holder 3 is rotatably connected to the top of the base 1, the motor 2 is installed at the left end of the top of the base 1, the incomplete gear 201 is installed on a rotating shaft of the motor 2, the incomplete gear 201 is intermittently meshed with teeth on the periphery of the tooth holder 3, twelve positioning grooves 301 are circumferentially formed in the periphery of the bottom side of the tooth holder 3, the limiting arc piece 202 is installed on the rotating shaft of the motor 2, the limiting arc piece 202 is located at the bottom of the incomplete gear 201, and the limiting arc piece 202 is rotatably attached to the positioning grooves 301; when the motor 2 drives the incomplete gear 201 to rotate for one circle, the incomplete gear 201 drives the tooth holder 3 to rotate for 30 degrees, so that the ceramic tile rotation adjusting operation is performed, the requirement of cutting and processing complex lines of the ceramic tile is better met, when the incomplete gear 201 is separated from peripheral teeth of the tooth holder 3, the limiting arc piece 202 rotates into the positioning groove 301, the tooth holder 3 is locked through the limiting arc piece 202, and the stability of the tooth holder 3 in use is guaranteed; the central part of the top of the movable seat 4 is provided with a linkage gear 5, the top of the movable seat 4 is connected with four clamping pieces 7 in a surrounding manner, and the clamping pieces 7 are identical in shape; the reset elastic piece 8 is connected with the top of the movable seat 4 in a surrounding way.

The top side of the tooth holder 3 is provided with two limiting columns 302, the movable seat 4 is internally provided with an adjusting slide hole 402, the adjusting slide hole 402 is connected to the outer sides of the limiting columns 302 in a sliding manner, the movable seat 4 is internally provided with two screw holes 403, bolts 6 are respectively in threaded connection with the two screw holes 403, and the bottom ends of the bolts 6 are pressed on the top side of the tooth holder 3; according to the different position cutting of ceramic tile required, slide adjusting 3 tops sliding seat 4 of toothholder, play and adjust the operation about the ceramic tile position to after 3 tops sliding seat 4 sliding adjustment of toothholder finishes, fix sliding seat 4 through bolt 6, stability when the ceramic tile of guarantee 4 tops of sliding seat cuts.

The top of the movable seat 4 is provided with four guide sliding holes 401 in a surrounding manner, the inner end of the clamping piece 7 is provided with a guide sliding rod 701, the guide sliding rod 701 is connected in the guide sliding holes 401 in a sliding manner, the outer end of the clamping piece 7 is in a right-angle shape, the inner end of the clamping piece 7 is connected with a reset elastic piece 8, and the inner end of the reset elastic piece 8 is connected with the base 1; according to required processing ceramic tile specification, to four clamping pieces 7 sliding adjustment in movable seat 4 top, make clamping piece 7 centre gripping respectively at the ceramic tile right angle end everywhere, play the fixed effect to the ceramic tile to it is required according to design processing, cut the ceramic tile through the water sword, and through the elastic component 8 that resets to inwards apply pulling force to clamping piece 7, guarantee the compactness of clamping piece 7 and everywhere right angle end clamp.

The linkage gear 5 is rotatably connected to the top of the movable seat 4, the inner end of the clamping piece 7 is provided with a rack 702, the rack 702 is meshed with the linkage gear 5, the linkage gear 5 is respectively meshed with the four racks 702, and the racks 702 are in up-and-down sliding fit; when one of the clamping pieces 7 is adjusted in a sliding mode, the clamping piece 7 drives the linkage gear 5 through the rack 702, so that the remaining three clamping pieces 7 are driven to be adjusted in a sliding mode synchronously through the linkage gear 5, the synchronism of sliding adjustment of the four clamping pieces 7 is guaranteed, and the requirement for clamping and fixing square tiles is better met.

In another embodiment, conical nails 9 are circumferentially arranged on the top side of the movable seat 4, the conical nails 9 are equidistantly arranged on the top side of the clamping piece 7, and the height of the conical nails 9 is 2 cm; support the ceramic tile bottom side through conical nail 9, make the ceramic tile bottom side and holder 7 interval height be 2cm, avoid cutting rivers to cause the harm to holder 7.

The specific use mode and function of the embodiment are as follows:

when the ceramic tile cutting machine is used, the movable seat 4 at the top of the tooth seat 3 is adjusted in a sliding mode according to the requirements of cutting different positions of a ceramic tile, the left and right adjustment operation of the position of the ceramic tile is achieved, the movable seat 4 is fixed through the bolt 6, and the stability of the ceramic tile at the top of the movable seat 4 during cutting is guaranteed; then, the clamping piece 7 at the top of the movable seat 4 is pulled to slide outwards for adjustment, and the clamping piece 7 drives the linkage gear 5 through the rack 702, so that the remaining three clamping pieces 7 are driven by the linkage gear 5 to slide outwards synchronously for adjustment; the ceramic tile is placed at the top of the clamping piece 7, the conical nails 9 support the bottom side of the ceramic tile, and the reset elastic pieces 8 apply tension to the clamping piece 7 inwards, so that the clamping piece 7 is respectively clamped at four right-angle ends of the ceramic tile, and the clamping tightness of the clamping piece 7 and the four right-angle ends is guaranteed; in the process of cutting the ceramic tile by the water cutting machine, according to different complex ceramic tile grain cutting processing, the tooth holder 3 is driven to rotate intermittently by the motor 2, so that the ceramic tile is driven to rotate intermittently by the tooth holder 3 to be adjusted, the ceramic tile rotation adjusting operation is performed, and the requirements of complex ceramic tile grain cutting processing are better met; when incomplete gear 201 and the peripheral tooth of toothholder 3 break away from, spacing arc piece 202 rotates to the constant head tank 301 in, through spacing arc piece 202 with the locking of toothholder 3, stability when the guarantee toothholder 3 uses.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.