阅读说明：本技术 一种鱼骨形缠绕式垫片 (Fishbone-shaped wound gasket ) 是由 张军 于 2021-08-27 设计创作，主要内容包括：本发明公开了缠绕式垫片领域的一种鱼骨形缠绕式垫片,所述垫片包括多个半径不同且同心排列的缠绕部,所述缠绕部包括多个沿周向紧密卷绕成环状的弹性金属带,所述弹性金属带中心折弯且两边斜面朝向介质压力方向倾斜,且斜面至少有一个弯折处。本发明中多个缠绕部构成的密封界面受力更加均匀,密封安全性、可靠性更高,多个缠绕部能分担压力,更好地承受更高压力和冲击波动,采用多折弯点或折弯曲面状钢带进行缠绕,即不容易产生应力集中,又能提供二次压缩和回弹性能,大大提高其压缩和回弹变量。(The invention discloses a fishbone-shaped wound gasket in the field of wound gaskets, which comprises a plurality of concentrically arranged winding parts with different radiuses, wherein each winding part comprises a plurality of elastic metal strips tightly wound into a ring shape along the circumferential direction, the centers of the elastic metal strips are bent, inclined planes on two sides of each elastic metal strip incline towards the direction of medium pressure, and each inclined plane is provided with at least one bending part. According to the invention, the sealing interface formed by the plurality of winding parts is more uniformly stressed, the sealing safety and the reliability are higher, the plurality of winding parts can share the pressure and better bear higher pressure and impact fluctuation, and the steel strip with multiple bending points or bent curved surfaces is adopted for winding, so that stress concentration is not easy to generate, secondary compression and resilience performance can be provided, and the compression and resilience variables of the steel strip are greatly improved.)

1. The fishbone-shaped wound gasket is characterized by comprising a plurality of winding parts which are different in radius and concentrically arranged, wherein each winding part comprises a plurality of elastic metal strips which are tightly wound into a ring shape along the circumferential direction, the centers of the elastic metal strips are bent, inclined planes on two sides face the direction of medium pressure, and at least one bent part is arranged on each inclined plane.

2. The fishbone-shaped wound gasket of claim 1 wherein the radial width of each of said wraps is the same or different.

3. The fishbone-shaped wound gasket of claim 1, further comprising a pressure-stop ring coaxially disposed therewith, wherein the inner diameter and the outer diameter of the pressure-stop ring are circumferentially matched with the winding portions correspondingly connected, respectively, and the thickness of the cross section of the pressure-stop ring is smaller than the radial width of the elastic metal band.

4. The fishbone-shaped wound gasket of claim 1 wherein a non-metallic sealing material is disposed between adjacent resilient metal strips in at least one of said windings, and wherein the radial width of the non-metallic sealing material is greater than the radial width of the resilient metal strips.

5. The fishbone-shaped wound gasket of claim 1 further comprising a reinforcing ring disposed on one side of the winding portion for supporting or positioning, wherein the reinforcing ring is an inner reinforcing ring disposed on an inner side of the winding portion and/or an outer reinforcing ring disposed on an outer side of the winding portion.

6. The fishbone-shaped wound gasket of claim 1 wherein the bend is a bend point or a forced deformation bend curve.

7. The fishbone-shaped wound gasket of claim 1 wherein the cross-sectional shape of said resilient metal strip comprises any one or combination of a UV, US, CV, CS, VV or VS shape.

8. The fishbone wound gasket of claim 1 wherein the resilient metal strip is a steel strip.

9. The fishbone-shaped wound gasket of claim 4 in which said non-metallic sealant material comprises ultra high temperature and high temperature sealant materials.

10. The fishbone-shaped wound gasket of claim 9 wherein the ultra high temperature sealing material comprises any one or combination of mica or vermiculite or ceramic fibers and the high temperature sealing material comprises any one or combination of graphite or polytetrafluoroethylene.

Technical Field

The invention relates to a fishbone-shaped wound gasket, and belongs to the technical field of wound gaskets.

Background

In a common wound gasket, a sealing body part is mostly formed by alternately laminating and winding a formed thin steel strip with a V-shaped section and graphite or other non-metallic filler strips on the same mandrel. The wound gasket has sealing performance, and simultaneously has resilience performance under the effect of the steel strip, can compensate the looseness caused when the temperature or pressure working condition changes by a small amount, the compression amount of the V-shaped steel strip structure generally can only reach about 25% of the thickness of the gasket, the wound gasket is crushed by overlarge compression amount, and therefore the sealing performance is lost, and the resilience rate of the gasket is lower due to the small compression amount. When the temperature or pressure changes drastically, the amount of relaxation of the gasket will increase greatly. Other improvements have been developed such as: the S-shaped, C-shaped, W-shaped and other wound gaskets have improved sealing resilience compared with V-shaped gaskets, but the design of the gaskets is basically the same as that of the traditional structure, the sealing effect of the design structures on the flat or non-high-temperature and high-pressure environment of the flange sealing surface is good, and the situation of sealing failure is easy to occur when the flange is sealed with micro deformation or plane accuracy is reduced or the flange is sealed in the high-temperature and high-pressure environment.

In the actual production of industries such as petroleum, chemical industry, electric power, metallurgy and the like, a large number of pipelines and equipment flanges are repeatedly used after being overhauled, after the flanges are fastened by bolts, subjected to temperature rise and pressure impact, the situation that the plane precision is reduced is more or less caused, along with the fact that the application of the wound gasket in the actual production is more and more extensive, the similar flange seal accounts for more than 80% of all gaskets, due to the requirements of safety and environmental production, the diversity of application working conditions and the actual requirement of variability, higher requirements are provided for the structural form and the comprehensive performance of the wound gasket, and at the moment, the wound gasket form of the existing design structure cannot be met.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, and provides the fishbone-shaped wound gasket which obviously improves the safety performance, the compression resistance, the compression and resilience performance and the sealing comprehensive performance of the gasket.

In order to achieve the purpose, the invention is realized by adopting the following technical scheme:

the invention provides a fishbone-shaped wound gasket, which comprises a plurality of concentrically arranged winding parts with different radiuses, wherein each winding part comprises a plurality of elastic metal strips tightly wound into a ring shape along the circumferential direction, the centers of the elastic metal strips are bent, inclined planes on two sides incline towards the medium pressure direction, and at least one bent part is arranged on each inclined plane

Further, the radial width of each winding is the same or different.

Further, the gasket still includes the pressure ring that ends rather than coaxial setting, and end the winding portion circumference that the pressure ring internal diameter and external diameter were connected with corresponding respectively and match, the section thickness of pressure ring is less than the radial width of elastic metal area.

Further, a non-metal sealing material is arranged between adjacent elastic metal strips in at least one winding part, and the radial width of the non-metal sealing material is larger than that of the elastic metal strips.

Further, the gasket further comprises a reinforcing ring which is arranged on one side of the winding part for supporting or positioning, wherein the reinforcing ring is an inner reinforcing ring arranged on the inner side of the winding part and/or an outer reinforcing ring arranged on the outer side of the winding part.

Furthermore, the bending position is a bending point or a stress deformation bending curved surface.

Further, the section shape of the elastic metal belt comprises any one or combination of a UV shape, a US shape, a CV shape, a CS shape, a VV shape or a VS shape.

Further, the elastic metal belt is a steel belt.

Further, the non-metal sealing material comprises an ultra-high temperature sealing material and a high temperature sealing material.

Further, the ultrahigh-temperature sealing material comprises any one or combination of mica, vermiculite or ceramic fibers, and the high-temperature sealing material comprises any one or combination of graphite or polytetrafluoroethylene.

Advantageous effects

The invention provides a fishbone-shaped wound sealing gasket, wherein a sealing interface formed by a plurality of wound parts is stressed more uniformly, and the sealing safety and reliability are higher; the plurality of winding parts can share pressure and better bear higher pressure and impact fluctuation, the radial widths of the plurality of winding parts are the same or different, and the plurality of winding parts can be effectively sealed when being applied to different types of flange surfaces; the steel belt with multiple bending points or bending curved surfaces is adopted for winding, so that stress concentration is not easy to generate, secondary compression and resilience performance can be provided, and compression and resilience variables of the steel belt are greatly improved; the pressure-stopping ring can effectively prevent the gasket from being crushed or scattered due to overlarge sealing load force, and further ensure the sealing reliability; the combined connection of the multiple winding parts not only can effectively compensate stress relaxation caused by severe temperature or pressure change, but also has more diversified, more flexible and more economical practical application. The structure not only obviously improves the safety performance, the compression resistance performance, the compression and resilience performance and the sealing comprehensive performance of the gasket, but also can realize flexible application to diversity and multiple working conditions, efficiently compensate the violent temperature or pressure change of the sealing environment, ensure that the gasket is not scattered, loosened and has safe and reliable sealing performance, and has more economic and more extensive practical values.

Drawings

FIG. 1 is an axial cross-sectional view of a fishbone wound gasket mounted in a tongue and groove flange face seal according to one embodiment of the invention;

FIG. 2 is an axial cross-sectional view of a fishbone-shaped wound gasket mounted on a rough-surface seal of a connecting flange according to a second embodiment of the invention;

FIG. 3 is an axial cross-sectional view of a fishbone wound gasket mounted on a flange face seal of a connection plane in accordance with a third embodiment of the invention;

FIG. 4 is an axial cross-sectional view of a fishbone wound gasket mounted on a connection plane flange deformed surface seal according to a fourth embodiment of the invention;

FIG. 5 is a cross-sectional view of a CV-shaped steel strip of a fishbone wound gasket provided in accordance with an embodiment of the invention;

FIG. 6 is a cross-sectional view of a UV shaped steel strip of a fishbone wound gasket in accordance with an embodiment of the invention;

FIG. 7 is a cross-sectional view of a U-shaped steel band of a fishbone wound gasket provided in accordance with an embodiment of the invention;

FIG. 8 is a cross-sectional view of a VV-shaped steel band of a fishbone wound gasket in accordance with an embodiment of the invention;

fig. 9 is a cross-sectional view of a VS-shaped steel band of a fishbone wound gasket in accordance with an embodiment of the invention.

In the figure: 1. the gasket is wound on the body; 2. a steel belt; 3. a non-metallic sealing material; 4. a pressure stop ring; 5. an outer reinforcement ring; 6. an inner reinforcement ring; 7. an upper flange; 8. a lower flange; 9. fastening a bolt; 21. a CV-shaped wide section steel strip; 22. a CV-shaped narrow-section steel strip; 23. a UV-shaped section steel strip; 24. a VV-shaped wide-section steel strip; 25. a steel strip with a U-shaped section; 26. VV-shaped narrow-section steel strips; 31. ultra-high temperature sealing material; 32. high temperature sealing material; 101. a first winding portion; 102. a second winding portion; 103. a third winding part; 104. a fourth winding portion; 105. a fifth winding section; 106. a sixth winding section; 107. a seventh winding portion; 108. an eighth winding part; 109. a ninth winding part; 110. a tenth winding part.

Detailed Description

The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.

A fishbone-shaped wound gasket, please refer to fig. 1-4, comprising a gasket wound body 1 composed of a plurality of concentrically arranged winding parts with different radii, used for sealing a device or pipeline connecting flange to prevent medium leakage in the device or pipeline, the gasket wound body 1 is embedded between an upper flange 7 and a lower flange 8 which are spirally fixed by a fastening bolt 9, wherein the gasket wound body 1 comprises an elastic metal strip which is installed around a central shaft hole of the flange and tightly wound in a ring shape along the circumferential direction, it is noted that the upper surface and the lower surface of the gasket wound body 1 and opposite flange surfaces form a sealing interface, the sealing interface is tightly attached and sealed by the fastening force of the fastening bolt 9, the sealing interface is at least connected by the coaxial circumferential arrangement of two winding parts, the center of the elastic metal strip is bent, the inclined surfaces at two sides incline towards the medium pressure direction, wherein the inclined surface has at least one bending part, i.e. bending points or forced deformed curved surfaces, the elastic metal band can be a steel band 2, and the cross-sectional views of the steel bands of different shapes are shown in fig. 5-9. In addition, at least one of the sealing interface gasket winding bodies 1 is provided with a non-metal sealing material 3 between the adjacent steel strips 2, the radial width of the non-metal sealing material 3 is larger than that of the steel strips 2, the widths of the steel strips 2 at the sections of different winding parts of the sealing interface gasket winding bodies 1 are equal or different, and the non-metal sealing material 3 comprises an ultrahigh-temperature sealing material 31 and a high-temperature sealing material 32.

The first embodiment is as follows:

referring to fig. 1, here, the gasket winding body 1 is installed on the flange surface of the connecting tongue groove for sealing, wherein the radial width of the winding portion located in the middle of the gasket winding body 1 is smaller than the radial widths of the winding portions located on both sides of the gasket winding body, thereby providing a deformable space for the winding portions located on both sides, improving the sealing performance when the gasket winding body 1 is connected, and simultaneously playing a secondary supporting effect on the flange connecting surface, a plurality of CV-shaped wide-section steel strips 21 are tightly wound in a ring shape along the circumferential direction to form a first winding portion 101 and a third winding portion 103, a plurality of CV-shaped narrow-section steel strips 22 are tightly wound in a ring shape along the circumferential direction to form a second winding portion 102, the winding portions are concentrically arranged, the second winding portion 102 is located at the ring-shaped central axis of the gasket winding body 1, and the first winding portion 101 and the third winding portion 103 are located on both sides of the second winding portion 102. On the side of the second winding part 102 far away from the fastening bolt 9, the ultra-high temperature sealing material 31 is arranged in the gap between two adjacent CV-shaped wide-section steel strips 21 on the first winding part 101, and the radial width of the ultra-high temperature sealing material 31 is greater than that of the CV-shaped wide-section steel strips 21, wherein mica, vermiculite, ceramic fiber or other materials can be used as the ultra-high temperature sealing material 31; the gasket winding body 1 adopts a multi-winding part combined connection mode, so that not only can stress relaxation caused by severe temperature or pressure change be effectively compensated, but also the practical application is more diversified, more flexible and more economical, pressure can be shared, namely higher pressure and impact fluctuation can be better borne, and the formed sealing interface is more uniformly stressed, and the sealing safety and reliability are higher; the steel belt 2 is wound by adopting a multi-bending point or bending curved steel belt, so that stress concentration is not easy to generate, secondary compression and resilience performance can be provided, and compression and resilience variables of the steel belt are greatly improved.

Example two:

referring to fig. 2, here, the gasket winding body 1 is installed on the rough surface of the concave-convex flange for sealing, the connection surface between the upper flange 7 and the lower flange 8 is concave-convex and rough, here, the radial width of the non-metal sealing material 3 is greater than the radial width of the steel strip 2, the non-metal sealing material 3 located on the upper and lower sides of the gasket winding body 1 can generate a certain degree of deformation according to the rough surface of the concave-convex flange for gap filling, so as to improve the sealing performance of the connection surface, the gasket winding body 1 is internally provided with a pressure-preventing ring 4 coaxially arranged with the annular central axis of the gasket winding body 1, the inner diameter and the outer diameter of the pressure-preventing ring 4 are respectively circumferentially matched with the winding parts correspondingly connected, so as to prevent the sealing interface from being over-pressed and scattered, the pressure-preventing ring 4 is located on the side away from the fastening bolt 9, and a plurality of UV-shaped section steel strips 23 are tightly wound in the circumferential direction to form a fourth winding part 104, an ultra-high temperature sealing material 31 is arranged between two adjacent UV-shaped section steel strips 23, the radial width of the ultra-high temperature sealing material 31 is greater than that of the UV-shaped section steel strips 23, and the ultra-high temperature sealing material 31 can be mica, vermiculite or ceramic fiber and the like; the pressure-stopping ring 4 is located on one side close to the fastening bolt 9, the VV-shaped wide-section steel strips 24 are tightly wound in a ring shape along the circumferential direction to form a fifth winding portion 105, the winding portions are concentrically arranged, a high-temperature sealing material 32 is arranged between every two adjacent VV-shaped wide-section steel strips 24, the radial width of the high-temperature sealing material 32 is greater than that of the VV-shaped wide-section steel strips 24, the high-temperature sealing material 32 can be made of graphite, polytetrafluoroethylene or the like, the section thickness of the pressure-stopping ring 4 is smaller than that of the UV-shaped wide-section steel strips 23 or the VV-shaped wide-section steel strips 24, and the high-temperature sealing material 32 is arranged on the outer side of the pressure-stopping ring 4. Fig. 8 shows a cross-sectional view of a VV-shaped steel strip.

Example three:

referring to fig. 3, here, the gasket winding body 1 is installed on the flange surface of the connection plane for sealing, the external reinforcing ring 5 connected to the outside of the winding ring plays a role of supporting, the gasket winding body 1 includes a sixth winding portion 106 formed by tightly winding a plurality of US-shaped cross-section steel strips 25 in a ring shape along the circumferential direction, a seventh winding portion 107 formed by tightly winding a plurality of CV-shaped wide-cross-section steel strips 21 in a ring shape along the circumferential direction, and the winding portions are concentrically arranged, wherein the external reinforcing ring 5 is arranged on one side of the seventh winding portion 107 close to the fastening bolt 9, and the sixth winding portion 106 is arranged on one side of the seventh winding portion 107 away from the fastening bolt 9. The high-temperature sealing material 32 is disposed in the gap between two adjacent CV-shaped wide-section steel strips 21 on the seventh winding portion 107, and the radial width of the high-temperature sealing material 32 is greater than the radial width of the CV-shaped wide-section steel strips 21, where the high-temperature sealing material 32 may be made of graphite, polytetrafluoroethylene, or the like, fig. 5 shows a cross-sectional view of the CV-shaped steel strips, and it should be noted that the cross-sectional thickness of the outer reinforcing ring 5 is smaller than the radial width of the CV-shaped wide-section steel strips 21 or the US-shaped cross-section steel strips 25, and is also smaller than the cross-sectional thickness of the pressure-stopping ring 4 in the second embodiment.

Example four:

referring to fig. 4, here, the gasket winding body 1 is installed on a flange deformation surface of a connection plane for sealing, under the action of the connection force of the fastening bolt 9, the radial width of the connection surface between the upper flange 7 and the lower flange 8 is different, wherein the radial width of the connection surface near one side of the fastening bolt 9 is smaller than that of the other side, in this embodiment, the radial width of the winding portion near one side of the fastening bolt 9 is smaller than that of the winding portion at the other side, so that the gasket winding body 1 can better adhere to the connection surface between the upper flange 7 and the lower flange 8, so as to improve the connection sealing performance, the outer reinforcement ring 5 connected to the outer side of the winding ring plays a supporting role, the inner reinforcement ring 6 connected to the inner side of the winding ring plays a positioning role, the gasket winding body 1 includes an eighth winding portion 108 and a tenth winding portion 110 formed by tightly winding a plurality of VV-shaped wide-section steel strips 24 into a ring shape along the circumferential direction, A ninth winding part 109 formed by winding a plurality of VV-shaped narrow-section steel strips 26 tightly in a ring shape in the circumferential direction, an outer reinforcement ring 5, and an inner reinforcement ring 6, the winding parts are concentrically arranged, wherein the eighth winding part 108 is arranged on one side of the ninth winding part 109 away from the fastening bolt 9, the inner reinforcement ring 6 is arranged on one side of the eighth winding part 108 away from the ninth winding part 109, the tenth winding part 110 is arranged on one side of the ninth winding part 109 close to the fastening bolt 9, and the outer reinforcement ring 5 is arranged on one side of the tenth winding part 110 close to the fastening bolt 9. An ultra-high temperature sealing material 31 is arranged at the gap between two adjacent VV-shaped wide-section steel strips 24 on the eighth winding part 108, and the radial width of the ultra-high temperature sealing material 31 is greater than that of the VV-shaped wide-section steel strips 24, wherein the ultra-high temperature sealing material 31 can be mica, vermiculite, ceramic fiber or other materials; the gap between two adjacent VV-shaped steel strips 24 on the tenth winding part 110 is provided with a high-temperature sealing material 32, and the radial width of the high-temperature sealing material 32 is greater than that of the VV-shaped steel strips 24, where the high-temperature sealing material 32 may be graphite or polytetrafluoroethylene, etc., and fig. 8 shows a cross-sectional view of the VV-shaped steel strips.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.