Domestic waste magnetization pyrolysis gasification treatment device

文档序号:18192 发布日期:2021-09-21 浏览:45次 中文

阅读说明:本技术 一种生活垃圾磁化热解气化处理装置 (Domestic waste magnetization pyrolysis gasification treatment device ) 是由 孙吉林 孙吉武 孙广伟 于 2021-05-25 设计创作,主要内容包括:本发明公开了一种生活垃圾磁化热解气化处理装置,涉及生活垃圾及可燃废物处理的技术领域。所述处理装置包括磁化热解气化装置(1)、空气磁化供氧装置(2)和上料装置(3),所述上料装置(3)设置在所述磁化热解气化装置(1)旁边,所述上料装置(3)的爬行轨道(302)顶部对准所述磁化热解气化装置(1)顶部,所述空气磁化供氧装置(2)设置在所述磁化热解气化装置(1)侧壁底部。具有投资和运行成本较低,操作简便的生活垃圾热解气化处理方法及热解气化处理装置,实现生活垃圾就地、当日处理,避免生活垃圾因不能及时处理产生的环境污染。(The invention discloses a domestic garbage magnetization pyrolysis gasification treatment device, and relates to the technical field of domestic garbage and combustible waste treatment. The processing device comprises a magnetization pyrolysis gasification device (1), an air magnetization oxygen supply device (2) and a feeding device (3), wherein the feeding device (3) is arranged beside the magnetization pyrolysis gasification device (1), the top of a crawling track (302) of the feeding device (3) is aligned to the top of the magnetization pyrolysis gasification device (1), and the air magnetization oxygen supply device (2) is arranged at the bottom of the side wall of the magnetization pyrolysis gasification device (1). The domestic garbage pyrolysis gasification treatment method and the pyrolysis gasification treatment device have the advantages of low investment and operation cost and simple and convenient operation, realize the in-situ and in-day treatment of the domestic garbage, and avoid the environmental pollution caused by the fact that the domestic garbage cannot be treated in time.)

1. The utility model provides a domestic waste magnetization pyrolysis gasification processing apparatus which characterized in that: the treatment device comprises a magnetization pyrolysis gasification device (1), an air magnetization oxygen supply device (2) and a feeding device (3), wherein the feeding device (3) is arranged beside the magnetization pyrolysis gasification device (1), the top of a crawling track (302) of the feeding device (3) is aligned to the top of the magnetization pyrolysis gasification device (1), and the air magnetization oxygen supply device (2) is arranged at the bottom of the side wall of the magnetization pyrolysis gasification device (1);

the magnetization pyrolysis gasification treatment device (1) comprises a bottom shell plate (4), a cylindrical furnace body (5) and an upper arched furnace body (6), wherein an outer wall plate (57) is arranged outside the upper arched furnace body (6) and the furnace body (5), the inner wall of the upper arched furnace body (6) is a fire-resistant arch (58), an upper arched furnace body upper cover (7) is arranged at the top of the upper arched furnace body (6), a feed inlet (71) is formed in the upper arched furnace body upper cover (7) and leads to the inside of the magnetization pyrolysis gasification device (1), an air outlet pipe (73) is arranged in the outward extending mode of the side wall of the feed inlet (71), a feed inlet sealing door (72) is arranged at the top end of the feed inlet (71), the furnace body (5) is arranged below the upper arched furnace body (6), the outer wall of the furnace body (5) is the outer wall plate (57), a drying area (63) is arranged above the inside of the furnace body (5), and a gasification area (62) is arranged below the drying area (63), the utility model discloses a gasification zone, including gasification zone (62), sealed door (601), setting up magnetization air inlet (602) on the lateral wall of ignition chamber (60), magnetization air inlet (602) outside UNICOM air magnetization oxygen supply device (2), ignition chamber (60) inside UNICOM oxygen supply ignition device (61), set up jet orifice (611) in oxygen supply ignition device (61), gasification zone (62) bottom oxygen supply ignition device (61) below sets up movable grate (59), movable grate (59) are fixed in on division board (591), movable grate (59) below sets up dust collecting chamber (64), set up ash collecting chamber (64) on the lateral wall of dust collecting chamber (64) and access to outside deashing door (53), and a sealing door (531) is arranged outside the ash removing door (53).

2. The magnetization, pyrolysis and gasification treatment device for household garbage according to claim 1, characterized in that: air magnetization apparatus for oxygen supply (2) include air-blower (11), air magnetization apparatus (21), air regulation valve (9), check valve (10) and connecting tube, air magnetization apparatus (21) are the square body structure, air magnetization apparatus (21) one end is passed through flange entry (207) and is connected with air-blower (11), and the other end sets up flange export (201), tee bend entry is connected in flange export (201) outside, sets up governing valve (9) on the tee bend, and check valve (10) are connected in the tee bend exit, check valve (10) are connected to ignition room (60) through magnetized air entry (602).

3. The magnetization, pyrolysis and gasification treatment device for household garbage according to claim 1, characterized in that: loading attachment (3) are including crawling car (301), track (302), limit control device (303) and speed reducer (304) of crawling, track (302) of crawling leans on by ground tilt up magnetization pyrolysis gasification equipment (1) is last, track (302) of crawling includes vertical portion and bending part, and the bending part top is aimed at feed inlet (71) top bending at magnetization pyrolysis gasification equipment (1) top, and vertical portion top sets up limit control device (303), the track of crawling activity from top to bottom can be followed to crawling car (301), track (302) bottom of crawling sets up speed reducer (304) with ground hookup location.

4. The magnetization, pyrolysis and gasification treatment device for household garbage according to claim 1, characterized in that: a quick fire extinguishing device (8) is arranged on the side wall of the upper arched furnace body (6), and a spray nozzle (81) is arranged on the quick fire extinguishing device (8); the side wall of the connecting part between the gasification zone (62) and the drying zone (63) is a conical refractory concrete structure (65), and a conical blanking cavity (651) is formed between the conical refractory concrete structures (65); a gasification temperature detection device interface (9) is arranged above the ignition chamber (60) on the side wall of the gasification region (62); and a color value mark plate seat (51) is arranged at the upper part of the outer wall of the furnace body (5).

5. The magnetization, pyrolysis and gasification treatment device for household garbage according to claim 4, characterized in that: the cone angle of the conical blanking cavity (651) is 140 DEG and 155 deg.

6. The magnetization, pyrolysis and gasification treatment device for household garbage according to claim 1, characterized in that: the partition plate (591) is provided with a grate fixing ring (592), and the movable grate (59) is embedded on the grate fixing ring (592); the movable grate (59) is a swing type grate and comprises a plurality of shaft rods (593) and fin rods (594) which are fixedly connected to the two sides of the shaft rods (593) in a distributed mode, the fin rods (594) are distributed in a staggered mode, one end of a connecting rod mechanism (595) is connected to the bottom of the shaft rods (593), a handle (551) is connected to the middle of the connecting rod mechanism (595), the handle (551) extends out of the furnace body (5), a grate hand-operated device (55) is arranged at the connecting position of the handle (55) and the furnace body (5), an ignition door (54) is arranged above the grate hand-operated device (55), a sewage discharge pipe opening (56) is arranged at the bottom of the furnace body (5) below the grate hand-operated device (55), the sewage discharge pipe opening (56) is communicated with an ash collecting chamber (64) and the outside, and the sewage discharge pipe opening (56) and the ash cleaning door (53) are located on the same horizontal plane.

7. The magnetization, pyrolysis and gasification treatment device for household garbage according to claim 1, characterized in that: furnace body (5) outer wall intermediate position symmetry sets up two and cleans door (52), furnace body (5) lateral wall below position every clean door (52) below and set up deashing door (53), two clean door (52) middle level 90 orientations set up sealing door (601), sealing door (601) inboard is ignition chamber (60), ignition chamber (60) are connected with oxygen suppliment ignition (61), and oxygen suppliment ignition (61) first 90 degrees and 45 degrees angles are equipped with jet orifice (611) respectively.

8. The magnetization, pyrolysis and gasification treatment device for household garbage according to claim 2, characterized in that: set up inside air magnetization passageway (202) in air magnetization unit (21) and run through both ends, inside air magnetization passageway (202) one end is connected to flange export (201) inboard, inside air magnetization passageway (202) other end flange entry (207) of connection, inside air magnetization passageway (202) outside sets up 8 groups strong magnet (203), strong magnet (203) are fixed on magnet (205) absolutely through mount (204), magnet (205) are fixed in outer magnetic sheet (206) inner wall, outer magnetic sheet (206) are the outer wall of air magnetization unit (21).

Technical Field

The invention relates to the technical field of treatment of household garbage and combustible waste, in particular to a household garbage magnetizing, pyrolyzing and gasifying treatment device.

Background

The pyrolysis treatment method of the household garbage is divided into an incineration treatment method and a pyrolysis gasification treatment method. The volume of the garbage can be reduced by 98 percent and the weight of the garbage can be reduced by about 95 percent.

The domestic refuse incineration treatment method is characterized by that it uses incinerator to make high-temperature pyrolysis combustion treatment of refuse, and its treatment method is simple and treatment speed is quick. But because the heat value of the household garbage is lower and the water content is higher, auxiliary fuel needs to be provided for supporting combustion. The investment and the operating cost of incineration treatment equipment are both higher, and the direct incineration treatment of garbage has the hidden trouble of environmental pollution and the smoke is not easy to reach the standard for treatment and emission. Particularly, in the incineration process, the incineration temperature is converted from low temperature to high temperature, the waste gas treatment process is converted from high temperature to low temperature, and the generated dioxin is processed improperly in the generation range of the dioxin, so that the harm to the human health and the environment is large.

The garbage pyrolysis gasification is that organic matters in garbage are dried, oxidized, reduced and pyrolyzed by smoldering in a generator (furnace) under the condition of oxygen deficiency, chemical bonds of the organic matters are broken by utilizing the heat energy of dry distillation, the organic matters with large molecular weight are converted into CO, H2, CH4, tar, volatile gas and the like with small molecular weight to prepare combustible gas, and then the prepared combustible gas is combusted by a combustor or is used as fuel gas after being purified to be directly used for boiler fuel recycling. Combustible substances such as straws and the like are required to be added for pyrolysis and gasification of the garbage to improve the heat value and reduce the water content, so that the pyrolysis condition is met. The pyrolysis and gasification treatment speed of the garbage is relatively slow, and the treatment capacity is small.

The fixed bed pyrolysis gasification generator (furnace) is mainly divided into a downdraft type and an updraft type;

the downdraft pyrolysis gasifier is charged from the upper part of the gasifier and operates under the condition of micro negative pressure, an air inlet of a gasifying agent (air) is arranged at a certain height on a grate, a high-temperature area, namely an oxidation area, is formed corresponding to the air inlet, materials on the upper part of the oxidation area are subjected to the high temperature action of the oxidation area to form a pyrolysis area, the lower part of the oxidation area is a reduction area, combustible gas is discharged from the lower part of the grate, ash falls into an ash chamber below the grate, and the downdraft pyrolysis gasifier is suitable for large lump materials and low-moisture materials and has the defects of high ash content in the gas and high gas temperature.

The updraft pyrolysis gasifier furnace is fed from the upper part of the gasifier and runs under the condition of micro-positive pressure, a gasifying agent (air) upwards enters the gasifier from the bottom of the furnace through a grate, an oxidation zone, a reduction zone, a pyrolysis zone and a drying zone are formed on the upper part of the grate, the temperature is also gradually reduced from bottom to top, namely the gasification temperature is reduced along with the increase of the height (the thickness of a material layer) of a reaction layer, gasified combustible gas is discharged from the top of the furnace, the flowing direction of the airflow of the gasified combustible gas is opposite to the moving direction of materials moving downwards, the materials flowing downwards are dried by hot gas flowing upwards to remove moisture, the requirement on the size of the materials is not high, the pyrolysis gasification is facilitated, the gases have a filtering effect, the ash content of the produced gases is reduced, but the produced tar content is relatively high. In order to obtain good quality of combustible gas and gas quantity, the reaction temperature needs to be controlled. Air ratio has a greater influence on gas production and combustible gas quality. The crude fuel gas produced by the up-draft pyrolysis gasifier can be directly used for the combustion of supplementary fuel of a boiler or a heating furnace.

The pyrolysis gasification furnace is used for gasifying biomass and has a good combustible gas preparation effect. Because the biomass raw material is single, the heat value is higher, the water content is lower, and the operation control is easier. However, for domestic garbage, due to the complex material types, large water content and low heat value of organic raw materials in the domestic garbage, the preparation of combustible gas is not easy to realize the pyrolysis gasification of the domestic garbage, and the combustible gas is greatly influenced by the structure of a furnace body, the type of a gasifying agent and the parameters of a pyrolysis process.

Rural domestic garbage is a problem to be solved urgently because of small yield, high conveying cost and no reliable treatment method. The pyrolysis gasification technology is particularly suitable for treating dispersed and small amount of rural domestic garbage due to good reduction effect, no secondary discharge, lower investment and operation cost and convenient operation and maintenance.

Disclosure of Invention

The invention aims to provide a domestic garbage magnetizing, pyrolyzing and gasifying treatment method, which is particularly suitable for treating domestic garbage and combustible waste generated by rural towns, villages, schools, hospitals and other units, has the advantages of low investment and running cost and simple and convenient operation, realizes the on-site and on-day treatment of the domestic garbage, and avoids the environmental pollution caused by the fact that the domestic garbage cannot be treated in time. The specific technical scheme is as follows:

a household garbage magnetization pyrolysis gasification treatment device comprises a magnetization pyrolysis gasification device 1, an air magnetization oxygen supply device 2 and a feeding device 3, wherein the feeding device 3 is arranged beside the magnetization pyrolysis gasification device 1, the top of a crawling track 302 of the feeding device 3 is aligned to the top of the magnetization pyrolysis gasification device 1, and the air magnetization oxygen supply device 2 is arranged at the bottom of the side wall of the magnetization pyrolysis gasification device 1;

the magnetization pyrolysis gasification treatment device 1 comprises a bottom shell plate 4, a cylindrical furnace body 5 and an upper arched furnace body 6, wherein the outer parts of the upper arched furnace body 6 and the furnace body 5 are outer wall plates 57, the inner wall is a fire-resistant arch 58, the top of the upper arched furnace body 6 is provided with an upper arched furnace body upper cover 7, the upper arched furnace body upper cover 7 is provided with a feed inlet 71 which leads to the inside of the magnetization pyrolysis gasification device 1, the side wall of the feed inlet 71 extends outwards to be provided with an air outlet pipe 73, the top end of the feed inlet 71 is provided with a feed inlet sealing door 72, the lower part of the upper arched furnace body 6 is provided with the furnace body 5, the outer wall of the furnace body 5 is an outer wall plate 57, the upper part of the inside of the furnace body 5 is provided with a drying area 63, the lower part of the drying area 63 is provided with a gasification area 62, the side wall of the gasification area 62 is symmetrically provided with two cleaning doors 52, the lower part of the gasification area 52 is provided with an ignition chamber 60, and the ignition chamber 60 penetrates through the furnace body 5 and leads to the outside, set up sealing door 601 outside the ignition chamber, set up magnetization air inlet 602 on the ignition chamber 60 lateral wall, magnetization air inlet 602 outside UNICOM air magnetization oxygen supply unit 2, ignition chamber 60 is inside UNICOM oxygen supply ignition 61, set up jet orifice 611 in the oxygen supply ignition 61, gasification zone 62 bottom oxygen supply ignition 61 below sets up movable grate 59, movable grate 59 is fixed in on division board 591, movable grate 59 below sets up collection ash chamber 64, set up the deashing door 53 that accesss to the external world on the collection ash chamber 64 lateral wall, the deashing door 53 sets up sealing door 531 outward.

Further, air magnetization apparatus 2 includes air-blower 11, air magnetization apparatus 21, air regulation valve 9, check valve 10 and connecting tube, air magnetization apparatus 21 is the cubic structure, air magnetization apparatus 21 one end is passed through flange entry 207 and is connected with air-blower 11, and the other end sets up flange export 201, the tee bend entry is connected in the flange export 201 outside, sets up governing valve 9 on the tee bend, and check valve 10 is connected in the tee bend exit, check valve 10 is connected to ignition room 60 through magnetized air entry 602.

Further, loading attachment 3 includes crawl car 301, track 302, limit control device 303 and speed reducer 304 of crawling, track 302 of crawling leans on by ground tilt up on magnetization pyrolysis gasification device 1, track 302 of crawling includes vertical portion and bending part, and the bending part top is aimed at feed inlet 71 top bending at magnetization pyrolysis gasification device 1 top, and vertical portion top sets up limit control device 303, crawl car 301 can be followed the track of crawling and moved from top to bottom.

The side wall of the upper arched furnace body 6 is provided with a quick fire extinguishing device 8, and the quick fire extinguishing device 8 is provided with a spray nozzle 81; the side wall of the connecting part between the gasification zone 62 and the drying zone 63 is a conical refractory concrete structure 65, and a conical blanking cavity 651 is formed between the conical refractory concrete structures 65; a gasification temperature detection device interface 12 is arranged above the ignition chamber 60 on the side wall of the gasification region 62; and a color value mark plate seat 51 is arranged at the upper part of the outer wall of the furnace body 5.

Further, the taper angle of the tapered blanking cavity 651 is 140-155 degrees.

Further, a grate fixing ring 592 is arranged on the isolation plate 591, and the movable grate 59 is embedded on the grate fixing ring 592; the movable grate 59 is a swing type grate and comprises a plurality of shaft rods 593 and fin rods 594 fixedly connected to the two sides of the shaft rods 593 in a distributed mode, the fin rods 594 are distributed in a staggered mode, the bottom of the shaft rods 593 is connected with one end of a connecting rod mechanism 595, the middle of the connecting rod mechanism 595 is connected with a handle 551, the handle 551 extends out of the furnace body 5, a grate hand-operated device 55 is arranged at the connection position of the handle 55 and the furnace body 5, and the grate hand-operated device 55 is arranged below the ignition door 54.

Furthermore, two cleaning doors 52 are symmetrically arranged in the middle of the outer wall of the furnace body 5, an ash cleaning door 53 is arranged below each cleaning door 52 at the lower position of the side wall of the furnace body 5, and a sealing door 601 is arranged in the middle of each cleaning door 52 in the direction of 90 degrees horizontally. Sealing door 601 inboard is ignition chamber 60, and ignition chamber 60 is connected with oxygen supply ignition 61, and the first half 90 degrees of oxygen supply ignition 61 and 45 degrees angles are equipped with ignition hole 611 respectively, guarantee the even material of lighting a fire simultaneously, force the flame bed level and smooth, avoid burning through the phenomenon emergence, guarantee the gas quality.

Further, an internal air magnetization channel 202 penetrates through two ends of the air magnetization device 21, the inner side of the flange outlet 201 is connected with one end of the internal air magnetization channel 202, the other end of the internal air magnetization channel 202 is connected with a flange inlet 207, 8 groups of strong magnetic sheets 203 are arranged on the outer side of the internal air magnetization channel 202, the strong magnetic sheets 203 are fixed on a magnet insulating body 205 through a fixing frame 204, the magnet insulating body 205 is fixed on the inner wall of an outer magnetic plate 206, and the outer magnetic plate 206 is the outer wall of the air magnetization device 21.

The beneficial technical effects of the invention are as follows: the air (gasifying agent) magnetizing device 2 is arranged outside the furnace body of the magnetocaloric pyrolysis gasifier 1, so that the structure of the magnetocaloric pyrolysis gasifier 1 can be simplified, the manufacturing cost is greatly reduced, the permanent magnet is effectively prevented from being demagnetized and damaged due to the high temperature, and the maintenance and the repair are convenient; the magnetized air breaks the macromolecular chains of the materials, the pyrolysis temperature is reduced (the pyrolysis temperature is controlled below 500 ℃, and the outlet temperature is controlled below 300 ℃), nonvolatile combustible substances in the garbage are completely pyrolyzed and gasified, and the generated combustible volatile gas can be recycled to replace primary energy, so that the energy is saved and the environment is protected. The ash slag discharged by the magnetization pyrolysis gasification generator 5 is less than 5 percent, and can be directly buried or used for organic fertilizer and the like, and finally the combustible garbage achieves the aim of three-way treatment.

Drawings

FIG. 1 is a front view of one embodiment of the present invention;

FIG. 2 is a top view of one embodiment of the present invention;

FIG. 3 is a schematic view showing the internal structure of the magnetization pyrolysis gasification apparatus according to the present invention;

FIG. 4 is a top cross-sectional view of a grate portion of the present invention;

FIG. 5 is a side view of the air magnetization unit of the present invention;

fig. 6 is a schematic view of the internal structure of the air magnetization device according to the present invention.

In the figure: 1, magnetizing, pyrolyzing and gasifying a device; 2, an air magnetization oxygen supply device; 3, a feeding device; 4, a bottom shell plate; 5, a furnace body; 6, an upper arched furnace body; 7, an upper arched furnace body upper cover; 8, a quick fire extinguishing device; 9, an air volume adjusting valve; 10, a check valve; 11, a blower; 12, a gasification temperature detection device interface; 21, an air magnetizing device; 201, flange outlet; 202, internal air magnetization channel; 203, a strong magnetic sheet; 204, a fixing frame; 205, a magnet; 206, outer magnetic plates; 207, flange inlet; 301, a creeper truck; 302, crawling the track; 303, a limit control device; 304, a speed reducer; 51, a label holder; 52, cleaning the door; 53, a dust removal door; 531, closing the door; 54, an ignition gate; 55, a grate hand-operated device; 551, a handle; 56, a sewage pipe orifice; 57, outer wall panels; 58, refractory arch; 59, a grate; 591, insulation board; 592, a grate retainer; 593, a shaft; 594, wing bars; 595, a linkage; 60, an ignition chamber; 601, sealing the door; 61, oxygen supply ignition device; 611, an injection hole; 602, magnetizing the air inlet; 62, a gasification zone; 63, a drying zone; 64, an ash collection chamber; 65, a tapered refractory concrete structure; 651, a conical drop chamber; 71, a feed inlet; 72, a feed inlet sealing door; 73, an air outlet pipe; 81, a spray nozzle.

Detailed Description

Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention.

As shown in the figure, the domestic garbage magnetization pyrolysis gasification treatment device mainly comprises a magnetization pyrolysis gasification device, an air magnetization oxygen supply device and a feeding device.

The magnetization pyrolysis gasification treatment device consists of a bottom shell plate, a cylindrical furnace body, an upper arched furnace body and an upper cover of the upper arched furnace body. The upper arch furnace body is provided with a quick fire extinguishing device which is provided with a spray nozzle. When the gasification of the materials in the magnetization pyrolysis gasification device is finished and the furnace is shut down, a control valve on a tap water pipeline connected with the quick fire extinguishing device is opened, open fire in the magnetization pyrolysis gasification device is extinguished in an all-around and quick mode through the spray nozzles, ash in the ash bin is wetted, fire is prevented, and dust pollution during ash removal is avoided. The upper arch furnace body is composed of an outer wall and a fire-resistant arch, and the upper part of the upper arch furnace body is an upper arch furnace body cover. A feed inlet is arranged on the upper cover of the upper arch-shaped furnace body, and an air outlet pipe and a feed inlet sealing door are arranged on the feed inlet. The lower part of the upper arch furnace body is a furnace body, the upper part of the furnace body is provided with a mark plate seat, and a delivery mark plate is arranged on the mark plate seat; two cleaning doors are arranged in the middle of the furnace body and are arranged opposite to each other by 180 degrees; two ash removing doors are arranged at the lower part of the furnace body and are arranged opposite to each other for 180 degrees; an ignition door is arranged in the middle of the furnace body cleaning door in the direction of 90 degrees horizontally; a grate hand-cranking device is arranged at the lower part of the furnace body ignition door; the lower part of the furnace body grate hand cranking device, namely the bottom of the furnace body, is provided with a sewage discharge pipe opening. An ash removal door is arranged opposite to the sewage discharge pipe opening, and a sealing door is arranged on the ash removal door. The furnace body is internally composed of an outer wall plate, a fire-resistant arch, a fire grate, an ignition chamber, an ignition device, a gasification region, a drying region and an ash collecting chamber. The upper part of the furnace body fire grate is a gasification area, the upper part of the gasification area is a drying area, a conical fireproof concrete structure is arranged between the gasification area and the drying area, namely a conical blanking cavity is formed, and the cone angle of the conical blanking cavity is minus degree, preferably about degree, so that the materials can fall automatically and uniformly. The diameter of the gasification area is designed after calculation of gasification strength, so that the gasification quality of the material is ensured. Two cleaning doors are arranged on the gasification area, so that carbon dust can be conveniently cleaned after gasification. An ignition chamber is arranged at the lower part of the gasification region, and a sealing door is arranged on the ignition chamber for timely sealing after ignition. A magnetized air inlet is arranged in the ignition chamber, and magnetized air generated by the air magnetization oxygen supply device enters through the magnetized air inlet; the ignition chamber is connected with an oxygen supply ignition device, and the oxygen supply ignition device is provided with a jet hole. When ignition, the flame generated in the ignition chamber is sprayed out through the spray holes to ignite the gas material, and after the material in the ignition chamber is burnt out, the magnetized air is sprayed out through the spray holes to supply magnetized oxygen to the gasification area.

The upper part of the ignition chamber is provided with a gasification temperature detection device interface, the running temperature of the gasification area is detected through a thermocouple, the revolution of the blower is controlled, and the gasification temperature control of the gasification area is realized. The lower part of the gasification zone is also provided with a movable grate which is fixed on a partition plate at the lower part of the gasification zone, the partition plate is provided with a grate fixing ring, and the movable grate is embedded on the grate fixing ring; the grate is a swing type grate and comprises a plurality of shaft rods and wing rods which are fixedly connected to two sides of the shaft rods in a distributed mode, the wing rods are distributed in a staggered mode, and the shaft rods are driven by a connecting rod mechanism and a handle outside the furnace body to rotate and swing so as to disturb ash residues on the grate, enable the ash residues to fall down and adjust the ventilation condition of the grate. The lower part of the movable grate is provided with an ash collecting chamber, the ash collecting chamber is provided with an ash cleaning door, and the ash cleaning door is provided with a sealing door.

The gasification zone to the upper surface of the grate is a material gasification (generation) zone, the height H of the material gasification (generation) zone is 650-750 cm, namely an oxidation zone, a reduction zone and a pyrolysis zone are formed upwards from the grate in the inner cavity of the gasification zone. The gasification zone is matched with the grate to ensure that the gasification agent flowing upwards through the grate is uniformly distributed, so that the temperature of the oxidation zone on the grate is uniform, and local fire leaping is not generated, so that the temperature distribution of the reduction zone and the pyrolysis zone is uniform, the stable gasification of materials by the oxidation zone, the reduction zone and the pyrolysis zone is facilitated, and the control and the stable gasification strength are facilitated.

In addition, the height from the upper surface of the grate to the upper end of the gasification zone, i.e., the gasification (generation) zone, is a key factor in controlling the temperature of the oxidation zone, the reduction zone, and the pyrolysis zone. The higher the gasification zone is, the thicker the material layer is, and the lower the temperature of the upper reduction zone and pyrolysis zone is. If the temperature of the reduction zone and the pyrolysis zone is increased, the fire grate must be increased, the materials are burnt at high temperature, and the decomposed combustible gas is greatly reduced. Through a large number of tests, the height of the gasification zone is 650-. And the temperature range effectively avoids the generation temperature of the hanging reaction of the dioxin at the temperature of 600-800 ℃, and effectively limits the generation of the dioxin.

The magnetization pyrolysis gasification furnace has the advantages of simple structure, convenient manufacture and low production cost. In addition, the gasification (generation) area represented by the gasification area in the magnetization pyrolysis gasification furnace is reasonable in structure and parameter design, and simple and convenient to operate, and especially, the gasification of combustible garbage can be realized by taking magnetized air as a gasification agent without adding auxiliary raw materials, so that the gasification efficiency is improved, and the gasification effect is good.

The feeding device mainly comprises a crawling vehicle, a crawling track, a limit control device, a speed reducer and the like. The material is directly hung in the climbing vehicle after packing into the garbage bin, starts the speed reducer motor, and the climbing vehicle prolongs the track operation, and the stopper starts after target in place, and in the feeding door was poured in the automatic upset, through time relay control back, the automation was returned.

The air magnetization oxygen supply device is of a cubic structure and consists of a blower, an air magnetization device, an air quantity regulating valve, a check valve and a connecting pipeline; the two ends of the square body of the air magnetizing device are provided with a flange outlet and a flange inlet. The inner side of the flange outlet is connected with the internal air magnetization channel, the outer side of the internal air magnetization channel is provided with a group of strong magnetic sheets, and the strong magnetic sheets are fixed on the fixed frame; the fixed mount is fixed on the magnetic insulating body, and the magnetic insulating body is fixed on the outer wall plate. The outer side of the outlet of the flange is connected with a tee joint, and the tee joint is provided with an adjusting valve which can manually control the flow of the magnetized air. The three-way outlet is connected with a check valve, and the check valve is connected with a magnetized air inlet on the magnetized pyrolysis gasification device. The check valve can control the gas backflow in the gasification area, and the safe operation of the equipment is ensured. The flange inlet of the air magnetization oxygen supply device is connected with a high-pressure blower. The high-pressure blower is connected with the automatic control device, and the revolution is controlled by the temperature signal of the gasification zone, namely the temperature of the gasification zone is controlled by the oxygen supply amount, so that the gasification quality is ensured.

Air is sent into the air magnetizer through the blower, enters from the inlet flange end and flows out from the outlet flange end, the passing air is magnetized by a strong magnetic field formed between the strong magnetic sheets installed in pairs, the magnetized air is adjusted and controlled through the air volume adjusting valve and is input into an ignition chamber of the magnetization pyrolysis gasification device through the check valve to be sprayed into a gasification area through a jet hole on the oxygen supply ignition device to supply gasification oxygen.

The working principle of the invention is as follows:

although oxygen is a molecule with even number of electrons, it still has stable inherent magnetic moment, and is a paramagnetic substance with high magnetic susceptibility. When the external magnetic field is zero, the molecular magnetic moments are randomly oriented due to the effect of thermal temperature. Under the action of an external magnetic field, the magnetic moment of the molecule is oriented along with the external magnetic field, and the polarity of the molecule tends to be parallel to the external magnetic field and enhances the magnetic field. After the oxygen in the air is magnetized, the activation energy is greatly improved. Thus, the amount of air introduced into the magnetization pyrolysis gasification generator 1 can be as small as the partial combustion cannot be maintained without magnetization. After magnetization, the stable partial combustion can be maintained, the air quantity used for burning the garbage is reduced, the burning smoke generated by burning can be reduced, and the burning dust is reduced. In particular, the specially treated magnetized air entering the generation zone can also indirectly magnetize the treated solid waste, and the intermolecular cohesion among organic components in the treated solid waste is reduced under the action of magnetic energy, thereby improving the pyrolysis effect. In addition, since the amount of air introduced is small, the occurrence zone maintains a low pyrolysis temperature (less than 500 ℃) during normal stable pyrolysis. It is known that a large amount of dioxin is rapidly generated (0.1 to 0.2s) at an incineration temperature of 550 to 700 ℃. In an environment of 300 ℃, the concentration of dioxin mainly depends on the content of oxygen, the concentration of the dioxin in an oxygen-deficient environment is reduced, and no dioxin is generated without oxygen. Because the magnetized air indirectly magnetizes the processed materials, the energy required by pyrolysis is reduced, and the pyrolysis efficiency is improved, so that the pyrolysis gasification can be realized at a low temperature of 300 ℃, and the generation of dioxin is basically avoided. Moreover, the pyrolysis process does not need any energy source, so the method is a new environment-friendly and energy-saving technology.

The working process of the invention is as follows:

collecting domestic garbage, breaking bags, and sorting out incombustible large bricks and stones in the domestic garbage, if the water content of the garbage exceeds 30%, air drying or oven drying the garbage to reduce the water content of the garbage as much as possible, preferably not more than 30%.

With the implementation of the national household garbage classification policy, household garbage produced by rural residents is combustible garbage after household classification, the water content is reduced, the gasification technical requirement condition is completely met, the garbage can be locally and nearby treated at the same day, and the household garbage degradation hazard is avoided. And the production of the transportation cost of the household garbage is reduced.

The combustible domestic garbage is uniformly fed into the top feed inlet sealing door of the magnetization pyrolysis gasification generator by a feeder, and the materials are combusted, pyrolyzed (dry distilled) and gasified in an anaerobic state to prepare combustible gas. After entering the air magnetizing device for magnetization treatment through the blower, the gasifying agent (air) enters the ignition chamber of the magnetization pyrolysis gasification device through the flow regulating valve and the check valve, and is sprayed into the gasification area through the jet hole on the oxygen supply ignition device for magnetization pyrolysis gasification of the combustible garbage, and the combustible garbage is made into fuel gas through four processes of drying, pyrolysis, reduction and oxidation, and is discharged through the air outlet and used as fuel for boilers and the like or directly enters the combustor for combustion treatment. The flowing direction of the air flow in the magnetic pyrolysis gasification device is opposite to the moving direction of the materials moving downwards, and the materials moving downwards are dried by the hot gas flowing upwards to remove moisture. The dry materials enter the pyrolysis zone to obtain more heat, and then cracking reaction is carried out to separate out volatile matters. The generated carbon enters a reduction zone and is subjected to reduction reaction with hot gas generated in an oxidation zone to produce combustible gas such as CO, H2 and the like. Carbon which is not consumed in the reaction enters an oxidation area for oxidative decomposition, and ash falls into an ash chamber. The oxidation zone of the present magnetization pyrolysis gasification apparatus 1 is located at the bottommost of the four reaction zones below the reduction zone. The hot carbon undergoes an oxidation reaction with the magnetized air entering the oxidation zone. The magnetized air can effectively break the macromolecular chain, reduce oxygen consumption, accelerate reaction speed and reaction quality and reduce ash yield. The mixed gas (i.e. combustible gas) produced in the oxidation zone, the reduction zone, the pyrolysis zone and the drying zone flows from bottom to top and is discharged out of the magnetization pyrolysis gasification device 1.

While the invention has been described with reference to a preferred embodiment, various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention, and particularly, features shown in the various embodiments may be combined in any suitable manner without departing from the scope of the invention. It is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like, which indicate directions or positional relationships, are based on the directions or positional relationships shown in the drawings, which are for convenience of description only, and do not indicate or imply that the devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

The terms "comprises," "comprising," or any other similar term are intended to cover a non-exclusive inclusion, such that a process, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, article, or apparatus.

So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.

16页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种垃圾焚烧用机械式炉排

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!