Processing method of biomass compact forming fuel

文档序号:1825065 发布日期:2021-11-12 浏览:19次 中文

阅读说明:本技术 一种生物质致密成型燃料加工方法 (Processing method of biomass compact forming fuel ) 是由 张龙 于 2021-08-11 设计创作,主要内容包括:本发明公开了一种生物质致密成型燃料加工方法,包括储液箱,所述储液箱的顶部对称安装有纵向板,所述纵向板的两侧之间设置有:挤压装置,该挤压装置具有定位杆,所述定位杆对称安装在纵向板的两侧之间;成型装置,该成型装置具有油缸,所述油缸的输出端固定连接有弧形板,所述弧形板远离油缸的一侧均匀开设有纵向槽;集中装置,该集中装置具有卷绕电机,所述卷绕电机的输出端固定连接有卷绕杆,本发明涉及生物质成型燃料技术领域。该生物质致密成型燃料加工方法,达到了保证加工后燃料的牢固程度的目的,能够避免加工完成后的燃料出现松散损坏情况,减小了加工设备的体积,降低了加工设备需要占用的空间,提高了加工的效率。(The invention discloses a processing method of biomass compact briquette fuel, which comprises a liquid storage tank, wherein the top of the liquid storage tank is symmetrically provided with longitudinal plates, and two sides of each longitudinal plate are provided with: the extrusion device is provided with positioning rods, and the positioning rods are symmetrically arranged between two sides of the longitudinal plate; the forming device is provided with an oil cylinder, the output end of the oil cylinder is fixedly connected with an arc-shaped plate, and one side of the arc-shaped plate, which is far away from the oil cylinder, is uniformly provided with a longitudinal groove; the invention relates to a centralized device, which is provided with a winding motor, wherein the output end of the winding motor is fixedly connected with a winding rod, and the centralized device relates to the technical field of biomass briquette fuels. The processing method of the biomass compact formed fuel achieves the purpose of ensuring the firmness of the processed fuel, can avoid the loose and damaged condition of the processed fuel, reduces the volume of processing equipment, reduces the space occupied by the processing equipment and improves the processing efficiency.)

1. The utility model provides a dense shaping fuel processingequipment of living beings, includes liquid reserve tank (1), its characterized in that, vertical board (2) are installed to the top symmetry of liquid reserve tank (1), be provided with between the both sides of vertical board (2):

the extrusion device (3) is provided with a positioning rod (31), the positioning rod (31) is symmetrically arranged between two sides of the longitudinal plate (2), the top of the positioning rod (31) is uniformly provided with a limiting clamping plate (32), an extrusion clamping plate (33) is connected between two sides of the positioning rod (31) in a sliding manner, the top of the longitudinal plate (2) is fixedly connected with a driving device (34), and the driving device (34) is connected with the extrusion clamping plate (33);

the forming device (4) is provided with an oil cylinder (41), the output end of the oil cylinder (41) is fixedly connected with an arc-shaped plate (42), one side, far away from the oil cylinder (41), of the arc-shaped plate (42) is uniformly provided with a longitudinal groove (43), and the top of the arc-shaped plate (42) is uniformly provided with liquid leakage holes;

the concentrating device (5) is provided with a winding motor (51), the output end of the winding motor (51) is fixedly connected with a winding rod (52), and cutting knives (53) are symmetrically installed at one end of the top of the winding rod (52).

2. The biomass densely formed fuel processing device according to claim 1, characterized in that: spacing splint (32) have solid fixed splint (321) and slip splint (322), gu fixed splint (321) and locating lever (31) fixed connection, slip splint (322) and locating lever (31) sliding connection.

3. The biomass densely formed fuel processing device according to claim 1, characterized in that: the driving device (34) is provided with a driving motor (341), a threaded rod (342) is fixedly connected to the output end of the driving motor (341), and the threaded rod (342) penetrates through the extrusion clamping plate (33) and extends to the outside of the extrusion clamping plate (33).

4. The biomass densely formed fuel processing device according to claim 1, characterized in that: the bottom fixedly connected with horizontal baffle (6) of extrusion splint (33), horizontal baffle (6) extend to the below of spacing splint (32), fixedly connected with elastic plate (7) between slip splint (32) and vertical board (2).

5. The biomass densely formed fuel processing device according to claim 1, characterized in that: compacting grooves (8) are symmetrically formed in one side of the limiting clamping plate (32), a compacting motor (9) is fixedly connected to one side of the inner wall of each compacting groove (8), a rotating rod (10) is fixedly connected to the output end of each compacting motor (9), elastic fan plates (11) are symmetrically installed on the outer sides of the rotating rods (10), and one ends, far away from the rotating rod (10), of the elastic fan plates (11) extend to the outer portions of the compacting grooves (8).

6. The biomass densely formed fuel processing device according to claim 1, characterized in that: the bottom of locating lever (31) is located one side fixedly connected with hang plate that horizontal baffle (6) were kept away from in extrusion splint (33), one side of liquid reserve tank (1) is located the below fixedly connected with collecting vessel of hang plate.

7. The processing method of the biomass compact briquette fuel is characterized by comprising the following steps:

step one, stacking biomass, pouring bonding liquid into a liquid storage tank, putting the biomass cut into small sections into a position between a limiting clamping plate and an extrusion clamping plate, stopping the biomass between the limiting clamping plate and the extrusion clamping plate after the biomass is blocked by a transverse baffle, starting a compaction motor to drive an elastic fan plate to rotate, extruding the surrounding biomass downwards by the elastic fan plate, extruding and bending the elastic fan plate by the inner wall of a compaction groove after the elastic fan plate enters the compaction groove, and stopping the rotation of the elastic fan plate after the biomass completely blocks the compaction groove;

step two, biomass preprocessing, wherein a driving motor drives a threaded rod to rotate, an extrusion clamping plate is driven by the threaded rod to move in the direction far away from the driving motor, the extrusion clamping plate and a limiting clamping plate extrude the biomass between the extrusion clamping plate and the limiting clamping plate into a columnar shape, the extrusion clamping plate stops moving until colliding with the limiting clamping plate, the driving motor is controlled to rotate reversely, the extrusion clamping plate is driven to move in the reverse direction, and the transverse baffle plate moves away from the limiting clamping plate along with the extrusion clamping plate, and then the extruded columnar biomass falls into a liquid storage tank below;

step three, biomass is concentrated, the density of columnar biomass is increased after the columnar biomass is extruded and falls to the bottommost part of the bonding liquid, the columnar biomass is gradually loosened after being permeated by the bonding liquid, the biomass which is fully mixed with the bonding liquid floats to the position near the cutting knife after being dispersed, and the winding motor drives the winding rod and the cutting knife to rotate and wind the biomass;

and step four, fuel forming, wherein the oil cylinder drives the arc-shaped plate to be gradually close to the biomass at the extrusion winding rod, the oil cylinder is controlled to recover to an initial position after the biomass is extruded into a longitudinal groove shape, the formed biomass is taken out from the liquid storage tank, the cutting knife cuts the biomass and then breaks away from the formed biomass, the position lacking in the center winding rod of the biomass is filled with bonding liquid, and the formed biomass is heated and dried.

Technical Field

The invention relates to the technical field of biomass briquette fuels, in particular to a processing method of biomass compact briquette fuels.

Background

The biomass is a diverse energy resource, has wide sources and simple application, and has good application prospect as an effective alternative energy. In recent years, research and application of biomass granular fuel prepared by crushing and processing forest processing waste, straws and the like are gradually increased.

However, the existing processing method for biomass compact briquette fuel cannot ensure the firmness of the processed fuel, the processed fuel is easy to loosen and damage, the processing equipment has large volume, needs to occupy large production space, and has low processing efficiency.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a processing method of biomass compact formed fuel, which solves the problem that the existing processing method of biomass compact formed fuel cannot ensure the firmness of the processed fuel, can avoid the loose and damaged condition of the processed fuel, reduces the volume of processing equipment, reduces the space occupied by the processing equipment and improves the processing efficiency.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a dense shaping fuel processingequipment of living beings, includes the liquid reserve tank, vertical board is installed to the top symmetry of liquid reserve tank, be provided with between the both sides of vertical board:

the extrusion device is provided with a positioning rod, the positioning rod is symmetrically arranged between two sides of a longitudinal plate, a limiting clamping plate is evenly arranged at the top of the positioning rod, an extrusion clamping plate is connected between the two sides of the positioning rod in a sliding manner, a driving device is fixedly connected to the top of the longitudinal plate and connected with the extrusion clamping plate, a threaded rod is driven by a driving motor to rotate, the extrusion clamping plate is driven by the threaded rod to move in the direction away from the driving motor, the extrusion clamping plate and the limiting clamping plate extrude the biomass between the extrusion clamping plate and the limiting clamping plate into a columnar shape, the extrusion clamping plate stops moving after colliding with the limiting clamping plate, the driving motor is controlled to rotate reversely, the extrusion clamping plate is driven to move in the reverse direction, the extruded columnar biomass falls into a liquid storage tank below the extrusion clamping plate along with the movement of the extrusion clamping plate, and the biomass can enter the inside the binding liquid more tightly, the compacted biomass falls to the bottommost part of the bonding liquid with high density and can be fully mixed with the bonding liquid, so that the problem that the biomass floats on the surface of the bonding liquid and cannot be fully mixed with the bonding liquid is solved;

the forming device is provided with an oil cylinder, an arc-shaped plate is fixedly connected to the output end of the oil cylinder, longitudinal grooves are uniformly formed in one side, away from the oil cylinder, of the arc-shaped plate, liquid leakage holes are uniformly formed in the top of the arc-shaped plate, columnar biomass is extruded and then drops to the bottommost part of the bonding liquid, the columnar biomass is infiltrated by the bonding liquid and then gradually loosens, the biomass fully mixed with the bonding liquid floats to the position near the cutting knife after being dispersed, the winding motor drives the winding rod and the cutting knife to rotate to wind the biomass, then the biomass is extruded by the forming device, the biomass which is uniformly mixed with the bonding liquid and then loosens and floats can be extruded, the biomass which is not uniformly mixed with the bonding liquid drops to the bottom to be continuously mixed with the bonding liquid, and the firmness degree of the biomass after being formed is ensured;

the centralized device is provided with a winding motor, the output end of the winding motor is fixedly connected with a winding rod, and cutting knives are symmetrically installed at one end of the top of the winding rod.

Preferably, the limiting clamping plate is provided with a fixed clamping plate and a sliding clamping plate, the fixed clamping plate is fixedly connected with the positioning rod, and the sliding clamping plate is connected with the positioning rod in a sliding manner.

Preferably, the driving device is provided with a driving motor, and the output end of the driving motor is fixedly connected with a threaded rod which penetrates through the extrusion clamping plate and extends to the outside of the extrusion clamping plate.

Preferably, the bottom fixedly connected with horizontal baffle of extrusion splint, horizontal baffle extends to the below of spacing splint, fixedly connected with elastic plate between slip splint and the vertical board, living beings are extruded into the column between spacing splint and extrusion splint, then extrusion splint remove to driving motor's direction, promote the space that slip splint expand extrusion splint and can remove after with the elastic plate extrusion bending, can adjust the space between the device internals, need not reserve great space between extrusion splint and spacing splint, just can realize that horizontal baffle removes the spacing splint outside, guarantee that cylindrical living beings fall inside the liquid reserve tank of below, improved the utilization ratio of device internals, reduced the volume of device.

Preferably, compacting grooves are symmetrically formed in one side of the limiting clamp plate, a compacting motor is fixedly connected to one side of the inner wall of each compacting groove, a rotating rod is fixedly connected to the output end of the compacting motor, elastic fan plates are symmetrically installed on the outer sides of the rotating rod, and one ends, far away from the rotating rod, of the elastic fan plates extend to the outside of the compacting grooves.

Preferably, the bottom of locating lever is located the one side fixedly connected with hang plate that the horizontal baffle was kept away from to the extrusion splint, one side of liquid reserve tank is located the below fixedly connected with collecting vessel of hang plate.

A processing method of biomass compact briquette fuel comprises the following steps:

step one, stacking biomass, pouring bonding liquid into a liquid storage tank, putting the biomass cut into small sections into a position between a limiting clamping plate and an extrusion clamping plate, stopping the biomass between the limiting clamping plate and the extrusion clamping plate after the biomass is blocked by a transverse baffle, starting a compaction motor to drive an elastic fan plate to rotate, extruding the surrounding biomass downwards by the elastic fan plate, extruding and bending the elastic fan plate by the inner wall of a compaction groove after the elastic fan plate enters the compaction groove, and stopping the rotation of the elastic fan plate after the biomass completely blocks the compaction groove;

step two, biomass preprocessing, wherein a driving motor drives a threaded rod to rotate, an extrusion clamping plate is driven by the threaded rod to move in the direction far away from the driving motor, the extrusion clamping plate and a limiting clamping plate extrude the biomass between the extrusion clamping plate and the limiting clamping plate into a columnar shape, the extrusion clamping plate stops moving until colliding with the limiting clamping plate, the driving motor is controlled to rotate reversely, the extrusion clamping plate is driven to move in the reverse direction, and the transverse baffle plate moves away from the limiting clamping plate along with the extrusion clamping plate, and then the extruded columnar biomass falls into a liquid storage tank below;

step three, biomass is concentrated, the density of columnar biomass is increased after the columnar biomass is extruded and falls to the bottommost part of the bonding liquid, the columnar biomass is gradually loosened after being permeated by the bonding liquid, the biomass which is fully mixed with the bonding liquid floats to the position near the cutting knife after being dispersed, and the winding motor drives the winding rod and the cutting knife to rotate and wind the biomass;

and step four, fuel forming, wherein the oil cylinder drives the arc-shaped plate to be gradually close to the biomass at the extrusion winding rod, the oil cylinder is controlled to recover to an initial position after the biomass is extruded into a longitudinal groove shape, the formed biomass is taken out from the liquid storage tank, the cutting knife cuts the biomass and then breaks away from the formed biomass, the position lacking in the center winding rod of the biomass is filled with bonding liquid, and the formed biomass is heated and dried.

(III) advantageous effects

The invention provides a processing method of biomass compact briquette fuel. The method has the following beneficial effects:

the biomass compact forming fuel processing method comprises the steps that a threaded rod is driven to rotate through a driving motor, an extrusion clamping plate is driven by the threaded rod to move towards the direction far away from the driving motor, the extrusion clamping plate and a limiting clamping plate extrude biomass between the extrusion clamping plate and the limiting clamping plate into a column shape, the extrusion clamping plate stops moving until the extrusion clamping plate collides with the limiting clamping plate, the driving motor is controlled to rotate reversely, the extrusion clamping plate is driven to move towards the opposite direction, the horizontal baffle plate moves towards the inside of a liquid storage box under which extruded columnar biomass falls after the limiting clamping plate is far away from along with the extrusion clamping plate, the biomass can enter bonding liquid more closely, the biomass after being compacted can fall to the bottommost part of the bonding liquid greatly and can be fully mixed with the bonding liquid, and the problem that the biomass floats on the surface of the bonding liquid and can not be fully mixed with the bonding liquid is avoided.

(II), this dense shaping fuel processing method of living beings, through living beings by the extrusion column between spacing splint and extrusion splint, then extrusion splint move to driving motor's direction, promote the slip splint to expand the space that extrusion splint can remove after with the elastic plate extrusion bending, can adjust the space between the device internals, need not reserve great space between extrusion splint and spacing splint, just can realize that horizontal baffle moves the spacing splint outside, guarantee inside the liquid reserve tank of cylindrical living beings drop below, the utilization ratio of device internals has been improved, the volume of device has been reduced.

According to the processing method of the biomass compact forming fuel, the sliding clamping plate is pushed in the process that the extrusion clamping plate moves to be close to the driving motor, the elastic plate is extruded and bent by the sliding clamping plate to be buffered, the buffering capacity of the device is improved, and the damage caused by collision of internal parts of the device can be reduced.

The density of the columnar biomass drops to the bottommost part of the bonding liquid after being extruded, the columnar biomass is gradually loosened after being permeated by the bonding liquid, the biomass which is fully mixed with the bonding liquid floats to the position near the cutting knife after being dispersed, the winding motor drives the winding rod and the cutting knife to rotate and wind the biomass, and then the biomass is extruded and molded by the molding device, so that the biomass which is loosened and floated after being uniformly mixed with the bonding liquid is extruded and molded, the biomass which is not uniformly mixed with the bonding liquid drops to the bottom to be continuously mixed with the bonding liquid, and the firmness degree of the biomass after being molded is ensured.

According to the processing method of the biomass compact forming fuel, the biomass is wound and concentrated through the winding rod and the cutting knife, so that the concentration of the biomass dispersed in the binding liquid is accelerated, the biomass forming time is accelerated, and the biomass production efficiency is improved.

According to the processing method of the biomass compact forming fuel, the arc-shaped plate is driven by the oil cylinder to be close to the biomass at the extrusion winding rod gradually, the oil cylinder is controlled to recover to the initial position after the biomass is extruded into the shape of the longitudinal groove, the formed biomass is taken out of the liquid storage tank, the cutting knife breaks away from the formed biomass after cutting the biomass, and the position lacking in the winding rod at the center of the biomass is filled with bonding liquid, so that the proportion of the bonding liquid in the biomass fuel is increased, and the firmness of the biomass fuel is improved.

Drawings

FIG. 1 is a schematic structural view of an oil cylinder and a winding motor of the present invention as a whole when they are externally installed;

FIG. 2 is an overall internal cross-sectional view of the cylinder and winding motor of the present invention installed therein;

FIG. 3 is a schematic view of the construction of the spacing clamp and the compression clamp of the present invention;

FIG. 4 is an internal cross-sectional view of a spacing clip and an extrusion clip of the present invention;

FIG. 5 is an enlarged schematic view of FIG. 4 at A according to the present invention;

FIG. 6 is a schematic view of the concentrator of the present invention.

In the figure: 1-a liquid storage tank, 2-a longitudinal plate, 3-an extrusion device, 31-a positioning rod, 32-a limiting splint, 321-a fixed splint, 322-a sliding splint, 33-an extrusion splint, 34-a driving device, 341-a driving motor, 342-a threaded rod, 4-a forming device, 41-an oil cylinder, 42-an arc plate, 43-a longitudinal groove, 5-a concentration device, 51-a winding motor, 52-a winding rod, 53-a cutting knife, 6-a transverse baffle, 7-an elastic plate, 8-a compaction groove, 9-a compaction motor, 10-a rotating rod and 11-an elastic fan plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example one

Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a dense shaping fuel processingequipment of living beings, includes liquid reserve tank 1, and vertical board 2 is installed to the top symmetry of liquid reserve tank 1, is provided with between the both sides of vertical board 2:

the extrusion device 3 is provided with a positioning rod 31, the positioning rod 31 is symmetrically arranged between two sides of the longitudinal plate 2, the top of the positioning rod 31 is uniformly provided with a limiting clamping plate 32, the extrusion clamping plate 33 is connected between two sides of the positioning rod 31 in a sliding manner, the top of the longitudinal plate 2 is fixedly connected with a driving device 34, and the driving device 34 is connected with the extrusion clamping plate 33;

the forming device 4 is provided with an oil cylinder 41, the output end of the oil cylinder 41 is fixedly connected with an arc-shaped plate 42, one side of the arc-shaped plate 42, which is far away from the oil cylinder 41, is uniformly provided with longitudinal grooves 43, and the top of the arc-shaped plate 42 is uniformly provided with liquid leakage holes;

the concentrating device 5 is provided with a winding motor 51, the output end of the winding motor 51 is fixedly connected with a winding rod 52, and one end of the top of the winding rod 52 is symmetrically provided with a cutting knife 53.

The oil cylinder 41 and the winding motor 51 may be installed inside the reservoir tank 1, or the oil cylinder 41 and the winding motor 51 may be installed outside the reservoir tank 1, as required.

The stopper clip 32 has a fixing clip 321 and a slide clip 322, the fixing clip 321 is fixedly connected to the jumper 31, and the slide clip 322 is slidably connected to the jumper 31.

The driving device 34 has a driving motor 341, and a threaded rod 342 is fixedly connected to an output end of the driving motor 341, and the threaded rod 342 penetrates through the pressing jaw 33 and extends to the outside of the pressing jaw 33.

The bottom of the extrusion clamping plate 33 is fixedly connected with a transverse baffle 6, the transverse baffle 6 extends to the lower part of the limiting clamping plate 32, and an elastic plate 7 is fixedly connected between the sliding clamping plate 32 and the longitudinal plate 2.

Compacting groove 8 is seted up to one side symmetry of spacing splint 32, and inner wall one side fixedly connected with compaction motor 9 of compacting groove 8, the output fixedly connected with rotary rod 10 of compaction motor 9, the outside symmetry of rotary rod 10 is installed flexible fan board 11, and the one end that rotary rod 10 was kept away from to flexible fan board 11 extends to the outside of compacting groove 8.

The bottom of the positioning rod 31 is positioned at one side of the extrusion clamping plate 33 far away from the transverse baffle 6 and is fixedly connected with an inclined plate, and one side of the liquid storage tank 1 is positioned at the lower part of the inclined plate and is fixedly connected with a collecting barrel.

Example two

Referring to fig. 1-6, the present invention provides a technical solution: on the basis of the first embodiment, the processing method of the biomass dense forming fuel comprises the following steps:

step one, stacking biomass, pouring bonding liquid into a liquid storage tank, putting the biomass cut into small sections into a position between a limiting clamping plate and an extrusion clamping plate, stopping the biomass between the limiting clamping plate and the extrusion clamping plate after the biomass is blocked by a transverse baffle, starting a compaction motor to drive an elastic fan plate to rotate, extruding the surrounding biomass downwards by the elastic fan plate, extruding and bending the elastic fan plate by the inner wall of a compaction groove after the elastic fan plate enters the compaction groove, and stopping the rotation of the elastic fan plate after the biomass completely blocks the compaction groove;

step two, biomass preprocessing, wherein a driving motor drives a threaded rod to rotate, an extrusion clamping plate is driven by the threaded rod to move in the direction far away from the driving motor, the extrusion clamping plate and a limiting clamping plate extrude the biomass between the extrusion clamping plate and the limiting clamping plate into a columnar shape, the extrusion clamping plate stops moving until colliding with the limiting clamping plate, the driving motor is controlled to rotate reversely, the extrusion clamping plate is driven to move in the reverse direction, and the transverse baffle plate moves away from the limiting clamping plate along with the extrusion clamping plate, and then the extruded columnar biomass falls into a liquid storage tank below;

step three, biomass is concentrated, the density of columnar biomass is increased after the columnar biomass is extruded and falls to the bottommost part of the bonding liquid, the columnar biomass is gradually loosened after being permeated by the bonding liquid, the biomass which is fully mixed with the bonding liquid floats to the position near the cutting knife after being dispersed, and the winding motor drives the winding rod and the cutting knife to rotate and wind the biomass;

and step four, fuel forming, wherein the oil cylinder drives the arc-shaped plate to be gradually close to the biomass at the extrusion winding rod, the oil cylinder is controlled to recover to an initial position after the biomass is extruded into a longitudinal groove shape, the formed biomass is taken out from the liquid storage tank, the cutting knife cuts the biomass and then breaks away from the formed biomass, the position lacking in the center winding rod of the biomass is filled with bonding liquid, and the formed biomass is heated and dried.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising" is used to specify the presence of stated features, integers, steps, operations, elements, components, and/or groups thereof, but does not exclude the presence of other similar features, integers, steps, operations, components, or groups thereof.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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