阅读说明：本技术 一种厚度可控防水材料成型装置及其生产方法 (Thickness-controllable waterproof material forming device and production method thereof ) 是由 舒春华 谢汪峰 梅勇 郭德峰 于 2021-08-20 设计创作，主要内容包括：本发明公开了一种厚度可控防水材料成型装置及其生产方法,涉及防水材料成型技术领域,本发明之装置包括底座,底座的上方设有成型箱,成型箱的内部设有脱型组件；脱型组件包括底板、弹性柱、连接杆、第一弹簧、活动杆、支撑柱、第二弹簧和调节杆,调节杆位于成型箱的上方,底板位于成型箱的内部。本发明为一种厚度可控防水材料成型装置及其生产方法,在对成型后的防水材料进行脱型时,由于底板下方的第一弹簧失去来自压板的压力,此时,失去压力后的第一弹簧在自身作用下进行复位,从而使得底板上方成型后的防水材料可以随着底板向上运动,与此同时,第二弹簧失去来自调节杆的压力,从而进一步的使得底板向上运动。(The invention discloses a thickness-controllable waterproof material forming device and a production method thereof, and relates to the technical field of waterproof material forming; the demoulding component comprises a bottom plate, an elastic column, a connecting rod, a first spring, a movable rod, a supporting column, a second spring and an adjusting rod, the adjusting rod is located above the forming box, and the bottom plate is located inside the forming box. When the formed waterproof material is subjected to demoulding, the first spring below the bottom plate loses pressure from the pressing plate, at the moment, the first spring with the pressure lost is reset under the action of the first spring, so that the formed waterproof material above the bottom plate can move upwards along with the bottom plate, and meanwhile, the second spring loses pressure from the adjusting rod, so that the bottom plate further moves upwards.)

1. The utility model provides a controllable waterproof material forming device of thickness which characterized in that: the device comprises a base (1), wherein a forming box (8) is arranged above the base (1), and a demoulding component is arranged in the forming box (8);

the demoulding component comprises a bottom plate (11), an elastic column (14), a connecting rod (23), a first spring (15), a movable rod (10), a supporting column (17), a second spring (16) and an adjusting rod (18), wherein the adjusting rod (18) is positioned above the forming box (8), the bottom plate (11) is positioned inside the forming box (8), the middle of the lower surface of the bottom plate (11) is fixedly connected with the elastic column (14), one side of the elastic column (14) is provided with the first spring (15), one side of the lower surface of the bottom plate (11) is provided with the movable rod (10), the movable rod (10) is close to the lower fixedly connected with supporting column (17) at one end of the bottom plate (11), and one side of the supporting column (17) is fixedly connected with the second spring (16).

2. The forming device of waterproof material with controllable thickness as claimed in claim 1, wherein: the supporting frame is arranged above the base (1) and comprises first supporting rods (2), a transverse plate (3) and second supporting rods (4), the first supporting rods (2) and the second supporting rods (4) are fixedly connected to the upper surface of the base (1) side by side, and the transverse plate (3) is fixedly connected to the top ends of the first supporting rods (2) and the second supporting rods (4).

3. The forming device of waterproof material with controllable thickness as claimed in claim 2, wherein: the improved air cylinder is characterized in that a cylinder (5) is fixedly connected to the middle of the lower portion of the transverse plate (3), a fixing plate (6) is fixedly connected to the lower portion of the cylinder (5), a pressing plate (7) is fixedly connected to the middle of the lower portion of the fixing plate (6), three protruding plates (9) are fixedly connected to the lower surface of the pressing plate (7), and the adjusting rod (18) is fixedly connected to one side of the lower portion of the fixing plate (6).

4. The forming device of waterproof material with controllable thickness as claimed in claim 1, wherein: a groove (13) and an adjusting groove (12) are formed in the forming box (8) respectively, the adjusting groove (12) is located on one side of the groove (13), and the inner diameter of the groove (13) is matched with the outer diameter of the pressing plate (7).

5. The forming device of waterproof material with controllable thickness as claimed in claim 1, wherein: the lower extreme threaded connection of adjusting pole (18) has first screw thread post (21), the first extension bar of lower extreme fixedly connected with (19) of first screw thread post (21), the lower extreme threaded connection of first extension bar (19) has second screw thread post (22), the lower extreme fixedly connected with second extension bar (20) of second screw thread post (22).

6. The forming device of waterproof material with controllable thickness as claimed in claim 1, wherein: the upper portion of the interior of the first spring (15) is provided with a connecting rod (23), the connecting rod (23) is fixedly connected to the lower surface of the bottom plate (11), the number of the first springs (15) is two, and the two first springs (15) are symmetrical about a vertical central axis of the bottom plate (11).

7. The forming device of waterproof material with controllable thickness as claimed in claim 1, wherein: the second spring (16) is fixedly connected to the lower part of the inner part of the forming box (8).

8. The method for forming and producing the waterproof material with the controllable thickness as claimed in any one of claims 1 to 7, wherein: the method comprises the following steps:

s1: pouring the waterproof material to be formed into a forming box (8);

s2: starting the air cylinder (5), wherein the air cylinder (5) can drive the fixed plate (6) and the pressing plate (7) to move downwards until the pressing plate (7) compacts the waterproof material in the forming box (8), and after the waterproof material is compacted, the waterproof material is kept stand for a period of time;

s3: and taking out the waterproof material after standing and forming.

9. The forming production method of the waterproof material with the controllable thickness as claimed in claim 8, wherein: when the pressing plate (7) moves downwards, the adjusting rods (18) on two sides of the fixing plate (6) also move downwards until the bottom ends of the adjusting rods (18) are attached to the inner bottom wall of the adjusting groove (12) on one side of the forming box (8), so that the air cylinder (5) can be closed, and meanwhile, the lower portion of the pressing plate (7) is located in the groove (13), so that waterproof materials in the groove (13) are compacted.

10. The forming production method of the waterproof material with the controllable thickness as claimed in claim 9, wherein: when the adjusting rod (18) is used, the length of the adjusting rod (18) can be adjusted through the first extension rod (19) and the second extension rod (20), so that the thickness of a waterproof material can be grasped, when a thinner waterproof material is needed, a user can detach the first extension rod (19) and the second extension rod (20) from the lower part of the adjusting rod (18), at the moment, the distance between the pressing plate (7) and the bottom plate (11) is reduced due to the shortening of the length of the adjusting rod (18), when a thicker waterproof material is needed, the user can install the first extension rod (19) and the second extension rod (20) below the adjusting rod (18), at the moment, the distance between the pressing plate (7) and the bottom plate (11) is increased due to the lengthening of the adjusting rod (18).

11. The forming production method of the waterproof material with the controllable thickness as claimed in claim 8, wherein: when the waterproof material after the standing forming is taken out, the pressing plate (7) can move upwards again through the air cylinder (5), at the moment, the first spring (15) below the bottom plate (11) loses pressure from the pressing plate (7), so that the waterproof material after the forming above the bottom plate (11) moves upwards, and meanwhile, the movable rod (10) below the upwards moving bottom plate (11) resets under the action of the second spring (16), so that the bottom plate (11) after the upwards moving is supported to a certain extent.

Technical Field

The invention relates to the technical field of waterproof material forming, in particular to a thickness-controllable waterproof material forming device and a production method thereof.

Background

The waterproof material is used for the building envelope to prevent the penetration of rainwater, snow water and underground water; to prevent the erosion of moisture, steam and other harmful gases and liquids in the air; the partition structure is to prevent the infiltration of the water supply and drainage. These materials that resist permeation, leakage and erosion are collectively referred to.

The waterproof materials are various in variety and are divided into 4 types according to the main raw materials: the asphalt waterproof material. The asphalt felt, paper base asphalt felt, solvent and water emulsion asphalt or asphalt rubber paint and ointment prepared with natural asphalt, petroleum asphalt and coal asphalt as main material have excellent adhesion, plasticity, water resistance, anticorrosion and durability. ② rubber plastic waterproof material. The elastic tubeless waterproof coiled material, waterproof film, waterproof paint, coating material, ointment, daub, water stop and other sealing materials can be prepared from chloroprene rubber, butyl rubber, ethylene propylene diene monomer rubber, polyvinyl chloride, polyisobutylene, polyurethane and other raw materials, has the characteristics of high tensile strength, large elasticity and elongation, good cohesiveness, water resistance and weather resistance and the like, can be used in a cold state, and has a long service life. Thirdly, cement waterproof material. The admixture with the effect of accelerating the setting and compacting of cement, such as a waterproof agent, an air entraining agent, an expanding agent and the like, can enhance the hydrophobicity and impermeability of cement mortar and concrete; the cement and sodium silicate are used as base material to prepare coagulation promoting mortar for stopping leakage and preventing water in underground engineering. Metal waterproof material. The thin steel plate, the galvanized steel plate, the profiled steel plate, the coated steel plate and the like can be directly used as a roof panel for water resistance. The thin steel plate is used for a metal waterproof layer of a basement or an underground structure. The thin copper plate, the thin aluminum plate and the stainless steel plate can be made into a water stop for a deformation joint of a building. And welding the joint of the metal waterproof layer and painting an antirust protective paint.

When the waterproof material is formed, the waterproof material is usually placed in a forming box for standing forming, and then the waterproof material after standing forming is subjected to demoulding, for example, when the waterproof material after forming is subjected to demoulding by using a 'waterproof material forming device capable of cooling and compacting quickly' disclosed in CN213733529U, the waterproof material after forming is pushed out from the forming box through the matching use of a hydraulic cylinder and a material pushing plate.

Above-mentioned waterproof material forming device of quick cooling compaction adopts pneumatic cylinder and scraping wings to take off the type to the waterproof material after the shaping when taking off the type, however, adopts pneumatic cylinder and scraping wings often to increase the cost when waterproof material forming device takes off the type, uses and has certain limitation, consequently, now proposes a thickness controllable waterproof material forming device and production method and is used for solving this problem.

Disclosure of Invention

The invention mainly aims to provide a waterproof material forming device with controllable thickness and a production method thereof, which can effectively solve the problems that the use of a hydraulic cylinder and a material pushing plate in the background technology increases the cost of the waterproof material forming device during demoulding and has certain limitation in use.

In order to achieve the purpose, the invention adopts the technical scheme that: the invention relates to a thickness-controllable waterproof material forming device which comprises a base, wherein a forming box is arranged above the base, and a stripping assembly is arranged in the forming box;

the demoulding subassembly includes bottom plate, elasticity post, connecting rod, first spring, movable rod, support column, second spring and adjusts the pole, it is located the top of shaping case to adjust the pole, the bottom plate is located the inside of shaping case, the middle part fixedly connected with elasticity post of bottom plate lower surface, one side of elasticity post is provided with first spring, one side of bottom plate lower surface sets up the movable rod, the below fixedly connected with support column that the movable rod is close to bottom plate one end, one side fixedly connected with second spring of support column.

Preferably, the top of base is provided with the support frame, the support frame includes first bracing piece, diaphragm and second bracing piece, first bracing piece and second bracing piece side by side fixed connection are at the upper surface of base, the top fixedly connected with diaphragm of first bracing piece and second bracing piece through first bracing piece, second bracing piece and diaphragm, can support cylinder, fixed plate and clamp plate.

Preferably, the middle part fixedly connected with cylinder of diaphragm below, the below fixedly connected with fixed plate of cylinder, the middle part fixedly connected with clamp plate of fixed plate below, the three flange of lower fixed surface fixedly connected with of clamp plate, adjust pole fixed connection in one side of fixed plate below, through three flange, can effectually reduce the resistance that the clamp plate received at the in-process that pushes down for also reduce the clamp plate when the degree of depth that the clamp plate pushed down is higher and push down the pressure that the in-process caused the shaping case, thereby improve the life of shaping case.

Preferably, the inside of the forming box is respectively provided with a groove and an adjusting groove, the adjusting groove is positioned at one side of the groove, the inner diameter of the groove is matched with the outer diameter of the pressing plate, and the adjusting rod can be conveniently used through the adjusting groove.

Preferably, the lower extreme threaded connection who adjusts the pole has first screw post, the first extension bar of lower extreme fixedly connected with of first screw post, the lower extreme threaded connection of first extension bar has second screw post, the lower extreme fixedly connected with second extension bar of second screw post, through first extension bar and second extension bar, can adjust the length of adjusting lever to make this forming device can produce the waterproof material of multiple thickness.

Preferably, a connecting rod is arranged above the inside of each first spring, the connecting rods are fixedly connected to the lower surface of the bottom plate, the number of the first springs is two, and the two first springs are symmetrical about a vertical central axis of the bottom plate, so that the using effect of the first springs is better.

Preferably, the second spring is fixedly connected to the lower part of the inside of the forming box, and the second spring is convenient for the use of the supporting column.

A forming production method of a waterproof material with controllable thickness comprises the following steps:

s1: pouring the waterproof material to be molded into a molding box;

s2: starting the air cylinder, wherein the air cylinder can drive the fixed plate and the pressing plate to move downwards until the pressing plate compacts the waterproof material in the forming box, and standing the waterproof material for a period of time after the waterproof material is compacted;

s3: and taking out the waterproof material after standing and forming.

Preferably, when the pressing plate moves downwards, the adjusting rods on two sides of the fixing plate also move downwards, the air cylinder can be closed until the bottom ends of the adjusting rods are attached to the inner bottom wall of the adjusting groove on one side of the forming box, meanwhile, the lower portion of the pressing plate is located in the groove, so that the waterproof material in the groove is compacted, and the waterproof material in the forming box can be compacted through the pressing plate, so that air bubbles contained in the waterproof material are reduced.

Preferably, when adjusting the pole and using, can adjust the length of regulating lever through first extension bar and second extension bar, thereby realize the assurance to waterproof material thickness, when the thinner waterproof material of needs, the user can pull down first extension bar and second extension bar from the below at the regulation pole, at this moment, thereby because the length of regulating lever shortens makes the distance between clamp plate and the bottom plate diminish, when the thicker waterproof material of needs, the user can install first extension bar and second extension bar in the below of adjusting the pole, at this moment, thereby because the length of regulating lever becomes makes the distance grow between clamp plate and the bottom plate, through adjusting the pole, the cooperation of first extension bar and second extension bar is used, make the device can adjust the thickness of waterproof material according to actual required.

Preferably, when the waterproof material after will standing the shaping takes out, thereby can make clamp plate upward movement through the cylinder once more, at this moment, the first spring of bottom plate below is owing to lose the pressure that comes from the clamp plate to make the waterproof material upward movement after the shaping of bottom plate top, meanwhile, the movable rod of upward movement bottom plate below resets under the effect of second spring, thereby carries out certain support to the bottom plate after the rebound, is convenient for take off the type to the waterproof material after the shaping.

Compared with the prior art, the invention has the following beneficial effects:

according to the invention, through the arrangement of the demoulding component, when the moulded waterproof material is demoulded, the first spring below the bottom plate loses the pressure from the pressing plate, at the moment, the first spring losing the pressure resets under the self action, so that the moulded waterproof material above the bottom plate can move upwards along with the bottom plate, meanwhile, the second spring loses the pressure from the adjusting rod, so that the bottom plate further moves upwards, and through the matching use of the bottom plate, the first spring, the pressing plate, the movable rod, the second spring and the supporting column, the moulding device is more convenient to demould, meanwhile, the production cost of an enterprise is reduced to a certain extent, and the moulding device has better practicability.

Drawings

FIG. 1 is a schematic overall perspective view of the present invention;

FIG. 2 is a schematic view of the platen and forming box of the present invention in a separated configuration;

FIG. 3 is a schematic cross-sectional plan view of a forming box according to the present invention;

FIG. 4 is an enlarged view of the structure at B in FIG. 3;

FIG. 5 is a perspective view of the enlarged structure at A in FIG. 3;

FIG. 6 is a schematic view of the connecting structure of the adjusting lever, the first extension bar and the second extension bar of the present invention;

fig. 7 is a schematic perspective view of the first and second extension bars according to the present invention.

In the figure: 1. a base; 2. a first support bar; 3. a transverse plate; 4. a second support bar; 5. a cylinder; 6. a fixing plate; 7. pressing a plate; 8. forming a box; 9. a convex plate; 10. a movable rod; 11. a base plate; 12. an adjustment groove; 13. a groove; 14. an elastic column; 15. a first spring; 16. a second spring; 17. a support pillar; 18. adjusting a rod; 19. a first extension bar; 20. a second extension bar; 21. a first threaded post; 22. a second threaded post; 23. a connecting rod.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-7, the present embodiment includes a base 1, a forming box 8 is disposed above the base 1, and a stripping assembly is disposed inside the forming box 8;

the type subassembly of taking off includes bottom plate 11, elastic column 14, connecting rod 23, first spring 15, movable rod 10, support column 17, second spring 16 and regulation pole 18, it is located shaping case 8's top to adjust pole 18, bottom plate 11 is located shaping case 8's inside, the middle part fixedly connected with elastic column 14 of bottom plate 11 lower surface, one side of elastic column 14 is provided with first spring 15, one side of bottom plate 11 lower surface sets up movable rod 10, below fixedly connected with support column 17 that movable rod 10 is close to 11 one end of bottom plate, one side fixedly connected with second spring 16 of support column 17.

The top of base is provided with the support frame, and the support frame includes first bracing piece, diaphragm and second bracing piece, and first bracing piece and second bracing piece fixed connection are at the upper surface of base side by side, and the top fixedly connected with diaphragm of first bracing piece and second bracing piece can support cylinder, fixed plate and clamp plate through first bracing piece, second bracing piece and diaphragm.

The middle part fixedly connected with cylinder of diaphragm below, the below fixedly connected with fixed plate of cylinder, the middle part fixedly connected with clamp plate of fixed plate below, the three flange of lower fixed surface fixedly connected with of clamp plate, adjust pole fixed connection in one side of fixed plate below, through three flange, can effectual reduction clamp plate push down the resistance that the in-process received, also reduce the clamp plate when the degree of depth that makes the clamp plate push down is higher and push down the pressure that the in-process caused the shaping case, thereby improve the life of shaping case.

The inside of shaping case is seted up flutedly and adjustment tank respectively, and the adjustment tank is located one side of recess, and the internal diameter size of recess and the external diameter size looks adaptation of clamp plate are convenient for adjust the use of pole through the adjustment tank.

The lower extreme threaded connection who adjusts the pole has first screw thread post, the first extension bar of lower extreme fixedly connected with of first screw thread post, the lower extreme threaded connection of first extension bar has second screw thread post, the lower extreme fixedly connected with second extension bar of second screw thread post, through first extension bar and second extension bar, can adjust the length of adjusting lever to make the waterproof material of multiple thickness can be produced to this forming device.

The connecting rod is arranged above the inner portion of the first spring, the connecting rod is fixedly connected to the lower surface of the bottom plate, the number of the first springs is two, and the two first springs are symmetrical about a vertical central axis of the bottom plate, so that the using effect of the first springs is better.

Second spring fixed connection is in the inside below of shaping case, through the second spring, the use of the support column of being convenient for.

A forming production method of a waterproof material with controllable thickness comprises the following steps:

s1: pouring the waterproof material to be molded into a molding box 8;

s2: starting the air cylinder 5, wherein the air cylinder 5 can drive the fixed plate 6 and the pressing plate 7 to move downwards until the pressing plate 7 compacts the waterproof material in the forming box 8, and standing the waterproof material for a period of time after the waterproof material is compacted;

s3: and taking out the waterproof material after standing and forming.

When the pressing plate 7 moves downwards, the adjusting rods 18 on two sides of the fixing plate 6 also move downwards until the bottom ends of the adjusting rods 18 are attached to the inner bottom wall of the adjusting groove 12 on one side of the forming box 8, the air cylinder 5 can be closed, meanwhile, the lower portion of the pressing plate 7 is located in the groove 13, and therefore the waterproof material in the groove 13 is compacted, the waterproof material in the forming box 8 can be compacted through the pressing plate 7, and air bubbles contained in the waterproof material are reduced.

When the adjusting rod 18 is used, the length of the adjusting rod 18 can be adjusted through the first extension rod 19 and the second extension rod 20, thereby, the thickness of the waterproof material can be grasped, and when a thinner waterproof material is required, the user can detach the first extension bar 19 and the second extension bar 20 from below the adjustment lever 18, and at this time, since the length of the adjustment lever 18 becomes shorter so that the distance between the pressing plate 7 and the base plate 11 becomes smaller, when a relatively thick waterproof material is required, the user can install the first and second extension bars 19 and 20 under the adjustment bar 18, and at this time, since the length of the adjustment lever 18 becomes long so that the distance between the pressing plate 7 and the base plate 11 becomes large, the device can adjust the thickness of the waterproof material according to actual needs through the matching use of the adjusting rod 18, the first extension rod 19 and the second extension rod 20.

When the waterproof material after will standing the shaping takes out, thereby can make clamp plate 7 upward movement through cylinder 5 once more, at this moment, first spring 15 of bottom plate 11 below is owing to lose the pressure that comes from clamp plate 7 to make the waterproof material after 11 top shaping of bottom plate upward movement, and meanwhile, movable rod 10 of upward movement bottom plate 11 below resets under the effect of second spring 16, thereby carry out certain support to bottom plate 11 after the upward movement, be convenient for take off the type to the waterproof material after the shaping.

The working principle of the invention is as follows: during the use, at first, pour waterproof material into shaping case 8, after pouring, start cylinder 5, at this moment, cylinder 5 can drive fixed plate 6 and clamp plate 7 downstream, until clamp plate 7 with the waterproof material compaction in the shaping case 8, wait after the waterproof material compaction, it stands for a period and can take out the waterproof material after the shaping, when the waterproof material after the shaping takes out, thereby can make clamp plate 7 upward movement through cylinder 5, at this moment, first spring 15 of bottom plate 11 below is owing to lose the pressure that comes from clamp plate 7, thereby make the waterproof material upward movement after the shaping of bottom plate 11 top, meanwhile, movable rod 10 of upward movement bottom plate 11 below resets under the effect of second spring 16, thereby carry out certain support to bottom plate 11 after the upward movement.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.