阅读说明：本技术 一种主轴镀层加工装置 (Main shaft cladding material processingequipment ) 是由 许臻 于 2021-07-30 设计创作，主要内容包括：一种主轴镀层加工装置,包括控制器、轨道、滑车、主轴电机、被加工主轴、预处理清洗槽、助镀槽、热浸镀槽、镀后处理槽、预处理箱、助镀箱、热浸镀箱、镀后处理箱、立式伸缩杆、顶板、出水管、主轴凹槽和位置传感器。本发明的优点是：本装置采用自动化装置,实现机械一体化,避免人工操作,不仅解放了劳动力,而且改善了操作环境,提高工作效率,有利于企业的长远发展；本装置结合热浸镀工艺特点,设置预处理清洗槽、助镀槽、热浸镀槽和镀后处理槽,以及对应的预处理箱、助镀箱、热浸镀箱和镀后处理箱,分区操作,功能简洁明了；并通过位置传感器实现定位处理。(A spindle coating processing device comprises a controller, a track, a pulley, a spindle motor, a processed spindle, a pretreatment cleaning tank, a plating assisting tank, a hot-dip plating tank, a post-plating treatment tank, a pretreatment box, a plating assisting box, a hot-dip plating box, a post-plating treatment box, a vertical telescopic rod, a top plate, a water outlet pipe, a spindle groove and a position sensor. The invention has the advantages that: the device adopts an automatic device, realizes mechanical integration, avoids manual operation, not only liberates labor force, but also improves operation environment, improves working efficiency and is beneficial to long-term development of enterprises; the device combines the characteristics of a hot dipping process, and is provided with a pretreatment cleaning tank, a plating assisting tank, a hot dipping tank, a post-plating treatment tank, a corresponding pretreatment box, a plating assisting box, a hot dipping box and a post-plating treatment box, so that the device is operated in a subarea manner, and has concise and clear functions; and positioning processing is realized through a position sensor.)

1. The utility model provides a main shaft cladding material processingequipment, includes controller (1), track (2), coaster (3), spindle motor (4), by processing main shaft (5), preliminary treatment washing tank (6), help coating bath (7), hot dipping bath (8), post-plating treatment tank (9), preliminary treatment case (10), help coating case (11), hot dipping case (12), post-plating treatment case (13), vertical telescopic link (14), roof (15), outlet pipe (16), main shaft recess (17) and position sensor (18), characterized by: the device is characterized in that a front rail and a rear rail (2) are arranged on the left side of the controller (1), a pulley (3) is arranged on each rail (2), a spindle motor (4) is arranged on each pulley (3), the shaft end of each spindle motor (4) is connected with and mounted on a processed spindle (5), a pretreatment cleaning tank (6), a plating assisting tank (7), a hot-dip plating tank (8) and a post-plating treatment tank (9) are arranged between the two rails (2), the plating assisting tank (7) is mounted on the right side of the pretreatment cleaning tank (6), the hot-dip plating tank (8) is mounted on the right side of the plating assisting tank (7), the post-plating treatment tank (9) is mounted on the right side of the hot-dip plating tank (8), a pretreatment tank (10) is mounted directly above the pretreatment cleaning tank (6), the plating assisting tank (11) is mounted directly above the plating assisting tank (7), the hot-dip plating tank (12) is mounted directly above the hot-dip plating tank (8), and a post-plating treatment tank (13) is mounted directly above the post-plating treatment tank (9), vertical telescopic rods (14) are installed at the tops of the pretreatment tank (10), the plating assisting tank (11), the hot-dip tank (12) and the post-plating treatment tank (13), a top plate (15) is installed at the top of each vertical telescopic rod (14), a pretreatment cleaning tank (6), a plating assisting tank (7), a hot-dip plating tank (8) and a post-plating treatment tank (9) are internally provided with water outlet pipes (16), the left side and the right side of the pretreatment cleaning tank (6), the plating assisting tank (7), the hot-dip plating tank (8) and the post-plating treatment tank (9) are respectively provided with a main shaft groove (17), and a position sensor (18) is installed under each main shaft groove (17).

2. The main shaft coating processing apparatus according to claim 1, wherein: first recess (101) are installed to the left and right sides of preliminary treatment case (10), install first rotation motor (102) on the outer wall of preliminary treatment case (10), install pivot (103) on first rotation motor (102), install connecting block (104) on pivot (103), a plurality of alkali wash shower nozzles (105) are installed to the bottom of connecting block (104), a plurality of acid wash shower nozzles (106) are installed on the right side of connecting block (104), a plurality of water wash shower nozzles (107) are installed at the top of connecting block (104), the back mounted of connecting block (104) has pipe (108).

3. The main shaft coating processing apparatus according to claim 1, wherein: the left side and the right side of the plating assisting box (11) are provided with second grooves (111), the outer wall of the plating assisting box (11) is provided with a draught fan (112), and the inner wall of the plating assisting box (11) is embedded with a heating element (113).

4. The main shaft coating processing apparatus according to claim 1, wherein: plate the left and right sides of aftertreatment case (13) and be equipped with third recess (131), plate and install second rotation motor (132) on the outer wall of aftertreatment case (13), install pivot (133) on second rotation motor (132), install connecting block (134) on pivot (133), a plurality of passivation shower nozzles (135) are installed to the bottom of connecting block (134), a plurality of phosphate shower nozzles (136) are installed on the right side of connecting block (134), a plurality of fat liquoring shower nozzles (137) are installed at the top of connecting block (134), the back mounted of connecting block (134) has pipe (138).

5. The main shaft coating processing apparatus according to claim 1, wherein: install motor (141) on vertical telescopic link (14), motor (141) are connected and are installed hydraulic pump (142), install hydraulic telescoping rod (143) on hydraulic pump (142), and hydraulic telescoping rod (143) are connected and are installed telescopic link (144).

6. The main shaft coating processing apparatus according to claim 1, wherein: install pulley (31) on coaster (3), install first gear (32) on pulley (31), first gear (32) gear connection second gear (33), installation coaster motor (34) are connected in second gear (33), install in bottom plate (35) coaster motor (34), install hydraulic pressure elevating gear (36) on bottom plate (35), backup pad (37) are installed to last backup pad (36) of installing of hydraulic pressure elevating gear (36), install brake block (38) on coaster (3), install position sensor emitter (39) on bottom plate (35).

Technical Field

The invention relates to a spindle coating processing device, and belongs to the technical field of machining.

Background

The main shaft is a typical shaft part, needs to bear torque and bending moment in work and also needs high rotation precision. Therefore, the manufacturing quality of the main shaft directly influences the working precision and the service life of the whole machine. Generally, a main shaft needs to be plated in the machining process so as to improve the rotation precision and rigidity of the main shaft and enable the main shaft to have good wear resistance and dimensional stability. The hot dip plating process is a more traditional plating treatment method. Hot dip plating is a process in which a workpiece is immersed in a molten metal bath to form a metal coating on the surface.

The existing spindle hot dipping method still adopts manual operation, so that not only is the great labor cost consumed, but also the molten metal and the high-temperature and high-heat operating environment have certain damage to human bodies, and the long-term stable development of enterprises is not facilitated.

Disclosure of Invention

The invention aims to provide a spindle coating processing device.

The invention aims to solve the problems that the existing spindle coating processing usually adopts manual operation, the operating environment of high temperature and high heat and the molten metal liquid can cause harm to human bodies.

In order to realize the purpose of the invention, the technical scheme adopted by the invention is as follows:

the utility model provides a main shaft cladding material processingequipment, includes controller, track, coaster, spindle motor, is processed main shaft, preliminary treatment washing tank, helps the coating bath, hot dipping bath, plate post-treatment tank, preliminary treatment case, helps the coating case, hot dipping case, plate post-treatment case, vertical telescopic link, roof, outlet pipe, main shaft recess and position sensor, characterized by: the left side of the controller is provided with a front rail and a rear rail, each rail is provided with a pulley, the pulleys are provided with a spindle motor, the shaft end of the spindle motor is connected with and mounted with a processed spindle, a pretreatment cleaning tank, a plating assisting tank, a hot-dipping tank and a post-plating treatment tank are arranged between the two rails, the right side of the pretreatment cleaning tank is provided with the plating assisting tank, the right side of the plating assisting tank is provided with the hot-dipping tank, the right side of the hot-dipping tank is provided with the post-plating treatment tank, a pretreatment box is arranged right above the pretreatment cleaning tank, a plating assisting box is arranged right above the plating assisting tank, a hot-dipping box is arranged right above the hot-dipping tank, a hot-dipping box is arranged right above the post-plating treatment tank, the top parts of the pretreatment box, the plating assisting box, the hot-dipping box and the post-plating treatment box are provided with vertical telescopic rods, the top part of the vertical telescopic rods are arranged, and water outlet pipes are arranged in the pretreatment cleaning tank, the plating assisting tank, the plating tank, the hot-dipping tank and the post-plating treatment tank, the left and right sides of the pretreatment cleaning tank, the plating assisting tank, the hot-dip plating tank and the post-plating treatment tank are respectively provided with a main shaft groove, and a position sensor is arranged right below the main shaft grooves.

Further, first recess is installed to the left and right sides of preliminary treatment case, installs first rotation motor on the outer wall of preliminary treatment case, installs the pivot on the first rotation motor, installs the connecting block in the pivot, and a plurality of alkali wash shower nozzles are installed to the bottom of connecting block, and a plurality of pickling shower nozzles are installed on the right side of connecting block, and a plurality of washing shower nozzles are installed at the top of connecting block, and the back mounted of connecting block has the pipe.

Furthermore, the left side and the right side of the plating assisting box are provided with second grooves, the outer wall of the plating assisting box is provided with an induced draft fan, and the inner wall of the plating assisting box is embedded with a heating element.

Further, the left and right sides of plating the aftertreatment case is equipped with the third recess, plates and installs the second on the outer wall of aftertreatment case and rotate the motor, and the second rotates and installs the pivot on the motor, installs the connecting block in the pivot, and a plurality of passivation shower nozzles are installed to the bottom of connecting block, and a plurality of phosphate shower nozzles are installed on the right side of connecting block, and a plurality of fat liquoring shower nozzles are installed at the top of connecting block, and the back mounted of connecting block has the pipe.

Further, install the motor on the vertical telescopic link, the motor is connected and is installed the hydraulic pump, installs hydraulic telescoping rod on the hydraulic pump, and hydraulic telescoping rod connects the installation telescopic link.

Further, install the pulley on the coaster, install first gear on the pulley, first gear wheel connection second gear, the installation coaster motor is connected to the second gear, and the coaster motor is installed in the bottom plate, installs hydraulic pressure elevating gear on the bottom plate, installs the backup pad on the hydraulic pressure elevating gear, installs the brake block on the coaster, installs position sensor emitter on the bottom plate.

The invention has the advantages that: the device adopts an automatic device, realizes mechanical integration, avoids manual operation, not only liberates labor force, but also improves operation environment, improves working efficiency and is beneficial to long-term development of enterprises; the device combines the characteristics of a hot dipping process, and is provided with a pretreatment cleaning tank, a plating assisting tank, a hot dipping tank, a post-plating treatment tank, a corresponding pretreatment box, a plating assisting box, a hot dipping box and a post-plating treatment box, so that the device is operated in a subarea manner, and has concise and clear functions; and positioning processing is realized through a position sensor.

Drawings

FIG. 1 is a schematic view showing the overall construction of a spindle coating processing apparatus;

FIG. 2 is a schematic view showing a constitution of a pretreatment tank of a spindle coating processing apparatus;

FIG. 3 is a schematic structural view of a plating assistant box of the spindle plating apparatus;

FIG. 4 is a schematic structural view of a post-plating treatment tank of the spindle plating processing apparatus;

FIG. 5 is a schematic structural view of a vertical telescopic rod of the spindle coating processing device;

FIG. 6 is a schematic view showing the construction of a carrier of the spindle coating processing apparatus;

in the figure: 1. the device comprises a controller 2, a track pulley 3, a pulley 31, a pulley 32, a first gear 33, a second gear 34, a pulley motor 35, a bottom plate 36, a hydraulic lifting device 37, an upper supporting plate 38, a brake pad 39, a position sensor transmitting device 4, a spindle motor 5, a processed spindle 6, a pretreatment cleaning tank 7, a plating assisting tank 8, a hot-dip coating tank 9, a post-plating treatment tank 10, a pretreatment tank 101, a first groove 102, a first rotating motor 103, a rotating shaft 104, a connecting block 105, an alkaline washing nozzle 106, an acid washing nozzle 107, a water washing nozzle 108, a guide pipe 11, a plating assisting tank 111, a second groove 112, an induced draft fan 113, a heating element 12, a hot-dip coating tank 13, a post-plating treatment tank 131, a third groove 132, a second rotating motor 133, a rotating shaft 134, a connecting block 135, The device comprises a passivation spray head 136, a phosphate spray head 137, an oil coating spray head 138, a guide pipe 14, a vertical telescopic rod 141, a motor 142, a hydraulic pump 143, a hydraulic telescopic rod 144, a telescopic rod 15, a top plate 16, a water outlet pipe 17, a main shaft groove 18 and a position sensor.

Detailed Description

The invention is further described with reference to the following figures and examples.

A spindle coating processing device comprises a controller 1, tracks 2, a pulley 3, a spindle motor 4, a processed spindle 5, a pretreatment cleaning tank 6, a plating assisting tank 7, a hot-dip coating tank 8, a post-plating treatment tank 9, a pretreatment tank 10, a plating assisting tank 11, a hot-dip coating tank 12, a post-plating treatment tank 13, a vertical telescopic rod 14, a top plate 15, a water outlet pipe 16, a spindle groove 17 and a position sensor 18, wherein the left side of the controller 1 is provided with a front track 2 and a rear track 2 for providing movement, each track 2 is provided with the pulley 3 for providing movement, the pulley 3 is provided with the spindle motor 4 for providing rotation, the spindle motor 4 is connected with the processed spindle 5 at the shaft end, the pretreatment cleaning tank 6, the plating assisting tank 7, the hot-dip coating tank 8 and the post-plating treatment tank 9 are arranged between the two tracks 2 for providing a processed object, the processed spindle 5 is placed in the pretreatment cleaning tank 6, the device is used for pre-treatment cleaning, a plating assisting groove 7 is arranged on the right side of a pre-treatment cleaning groove 6 and used for spraying a plating assistant agent, a hot dipping groove 8 is arranged on the right side of the plating assisting groove 7 and used for containing a plating solution, a post-plating treatment groove 9 is arranged on the right side of the hot dipping groove 8 and used for post-plating treatment, a pre-treatment box 10 is arranged right above the pre-treatment cleaning groove 6 and used for providing pre-treatment, a plating assisting box 11 is arranged right above the plating assisting groove 7 and used for heating and drying, a hot dipping box 12 is arranged right above the hot dipping groove 8 and used for providing sealing, a post-plating treatment box 13 is arranged right above the post-plating treatment groove 9 and used for post-plating treatment, vertical telescopic rods 14 are arranged at the tops of the pre-treatment box 10, the plating assisting box 11, the hot dipping box 12 and the post-plating treatment box 13 and used for providing lifting, a top plate 15 is arranged at the top of the vertical telescopic rods 14 and used for providing supporting connection, and the pre-treatment cleaning groove 6, The auxiliary plating tank 7, the hot-dip plating tank 8 and the post-plating treatment tank 9 are respectively provided with a water outlet pipe 16 for providing a liquid outlet, the left side and the right side of the pretreatment cleaning tank 6, the auxiliary plating tank 7, the hot-dip plating tank 8 and the post-plating treatment tank 9 are respectively provided with a main shaft groove 17 for placing a processed main shaft, and a position sensor 18 for providing positioning is arranged under the main shaft groove 17.

Further, a first groove 101 is installed on the left side and the right side of the pretreatment tank 10, a first rotating motor 102 is installed on the outer wall of the pretreatment tank 10, a rotating shaft 103 is installed on the first rotating motor 102, a connecting block 104 is installed on the rotating shaft 103, a plurality of alkaline washing nozzles 105 are installed at the bottom of the connecting block 104, a plurality of acid washing nozzles 106 are installed on the right side of the connecting block 104, a plurality of water washing nozzles 107 are installed at the top of the connecting block 104, and a guide pipe 108 is installed on the back of the connecting block 104.

Furthermore, the left side and the right side of the plating assistant box 11 are provided with second grooves 111, the outer wall of the plating assistant box 11 is provided with a draught fan 112, and the inner wall of the plating assistant box 11 is embedded with a heating element 113.

Further, the left and right sides of plating after-treatment case 13 is equipped with third recess 131, plates and install second rotation motor 132 on the outer wall of after-treatment case 13, installs pivot 133 on the second rotation motor 132, installs connecting block 134 on the pivot 133, and a plurality of passivation shower nozzles 135 are installed to the bottom of connecting block 134, and a plurality of phosphate shower nozzles 136 are installed on the right side of connecting block 134, and a plurality of fat liquoring shower nozzles 137 are installed at the top of connecting block 134, and the back mounted of connecting block 134 has pipe 138.

Further, a motor 141 is installed on the vertical telescopic rod 14, the motor 141 is connected with a hydraulic pump 142, a hydraulic telescopic rod 143 is installed on the hydraulic pump 142, and the hydraulic telescopic rod 143 is connected with a telescopic rod 144.

Further, a pulley 31 is installed on the pulley 3, a first gear 32 is installed on the pulley 31, the first gear 32 is in gear connection with a second gear 33, the second gear 33 is in connection with an installation pulley motor 34, the pulley motor 34 is installed in a bottom plate 35, a hydraulic lifting device 36 is installed on the bottom plate 35, an upper supporting plate 37 is installed on the hydraulic lifting device 36, a brake pad 38 is installed on the pulley 3, and a position sensor emitting device 39 is installed on the bottom plate 35.

The using method comprises the following steps: connecting and installing a main shaft motor 4 at the shaft end of a main shaft 5 to be processed, starting a pulley motor 34, moving the pulley 3 forwards, when the pulley 3 moves to a main shaft groove 17 of a pretreatment cleaning groove 6, transmitting a signal by a position sensor transmitting device 38 on the pulley 3, receiving the signal by a position sensor 18 on the pretreatment cleaning groove 6, stopping the rotation of the pulley motor 34, stopping the forward movement of the pulley 3, moving a hydraulic lifting device 36 upwards, putting the main shaft motor 4 into the main shaft groove 17 of the pretreatment cleaning groove 6, descending a vertical telescopic rod 14 on a pretreatment tank 10, covering the pretreatment cleaning groove 6 by the pretreatment tank 10, starting the rotation of the main shaft motor 4, starting the alkali cleaning spray nozzle 105 to spray alkali cleaning solution, rotating the first rotating motor 102 clockwise by 90 degrees after the alkali cleaning spray nozzle 105 is aligned with the main shaft 5 to be processed, and starting the acid cleaning solution spraying, after the spraying is finished, the first rotating motor 102 rotates clockwise by 90 degrees again, so that the washing nozzle 107 is aligned to the processed spindle 5, and then the washing liquid is started to clean the processed spindle 5; after the pretreatment and cleaning of the processed spindle 5 are finished, the hydraulic lifting device 36 on the pulley 3 moves upwards to enable the processed spindle 5 to leave the spindle groove 17 on the pretreatment cleaning tank 6, the pulley 3 starts to move forwards to the plating assisting tank 7, the processed spindle 5 is placed in the spindle groove 17 on the plating assisting tank 7, the plating assisting agent is contained in the plating assisting tank 7, the spindle motor 4 starts to rotate to enable the processed spindle 5 to be coated with a layer of plating assisting agent, after the plating assisting is finished, the hydraulic lifting device 36 on the pulley 3 moves upwards to enable the processed spindle 5 to leave the spindle groove 17 on the plating assisting tank 7, the vertical telescopic rod 14 on the plating assisting tank 11 starts to descend to cover the processed spindle 5, the spindle motor 4 starts to rotate, the heating element 113 in the plating assisting tank 11 starts to heat, the induced draft fan 112 starts to absorb moisture, and the moisture on the processed spindle 5 is dried; after drying, the plating assisting box 11 moves upwards, the processed spindle 5 moves forwards continuously along with the pulley 3 to the hot-dip coating tank 8, the processed spindle 5 is placed in a spindle groove 17 on the hot-dip coating tank 8, the hot-dip coating tank 8 contains a plating solution, the vertical telescopic rod 14 on the hot-dip coating box 12 starts to descend to cover the hot-dip coating tank 8, the spindle motor 4 starts to rotate for hot plating, after hot plating is completed, the hot-dip coating box 12 moves upwards to move away from the hot-dip coating tank 8, the processed spindle 5 moves upwards to leave the spindle groove 17 on the hot-dip coating tank 8, and moves along with the pulley 3 to the post-plating treatment tank 9, after the processed spindle 5 is placed in the spindle groove 17 on the post-plating treatment tank 9, the post-plating treatment tank 13 starts to descend to cover the post-plating treatment tank 9, the passivation spray nozzle 135 sprays acid liquor to passivate the processed spindle 5, after treatment is completed, the second rotating motor 132 rotates clockwise, and (3) enabling the phosphate spray head 136 to be aligned with the processed spindle 5 for phosphate treatment, after the treatment is finished, enabling the second rotating motor 132 to rotate clockwise, enabling the oiling spray head 137 to be aligned with the processed spindle 5 for oiling treatment, after the treatment is finished, enabling the post-plating treatment box 13 to move upwards, and enabling the processed spindle 5 to leave the post-plating treatment tank 9 for the next procedure.