阅读说明：本技术 一种长管管道处理装置 (Long pipe pipeline processing apparatus ) 是由 艾光寿 于 2021-07-12 设计创作，主要内容包括：本发明公开了一种长管管道处理装置,包括箱体,所述箱体内开设有腔体,所述腔体的顶部和前侧均开口设置,所述腔体的右侧壁上固设有用于清理管道的清理机构,所述腔体的底壁上固设有固定架,所述固定架的上侧设有作台,所述工作台用于放置管道,所述固定架中设有用于控制所述升降以及翻转的伸缩翻转机构,所述工作台的顶面上靠近左端的位置处滑动设有夹具机构,本发明通过毛刷的转动以及杆子的伸出可以对长管道里难以清理的污垢清刷干净,并且可以针对不同长度的管道灵活变通,夹持机构中的卡爪也可以根据管道的内径大小来调节,满足更多的需求,能够在最大程度上清除管道内清洗下来的杂质和污垢。(The invention discloses a long pipe processing device, which comprises a box body, wherein a cavity is arranged in the box body, the top and the front side of the cavity are provided with openings, the right side wall of the cavity is fixedly provided with a cleaning mechanism for cleaning pipelines, a fixing frame is fixedly arranged on the bottom wall of the cavity, a workbench is arranged on the upper side of the fixing frame and used for placing a pipeline, the telescopic turnover mechanism for controlling the lifting and the turnover is arranged in the fixed frame, the clamp mechanism is arranged on the top surface of the workbench in a sliding way at the position close to the left end, the invention can clean dirt which is difficult to clean in a long pipeline by the rotation of the brush and the extension of the rod, and can be flexible to become to the pipeline of different length, the jack catch in fixture also can be adjusted according to the internal diameter size of pipeline, satisfies more demands, can clear away impurity and the dirt that washs down in the pipeline to the at utmost.)

1. The utility model provides a long pipe pipeline processing apparatus, includes the box, its characterized in that: a cavity is arranged in the box body, the top and the front side of the cavity are both provided with openings, a cleaning mechanism for cleaning pipelines is fixedly arranged on the right side wall of the cavity, a fixing frame is fixedly arranged on the bottom wall of the cavity, a workbench is arranged on the upper side of the fixing frame and used for placing a pipeline, a telescopic turnover mechanism for controlling the lifting and the turnover is arranged in the fixed frame, a clamp mechanism is arranged on the top surface of the workbench in a sliding way at the position close to the left end, the fixture mechanism is used for fixing a pipeline, a fixed plate is fixedly arranged on the fixed frame, fixed blocks are fixedly arranged at the left end and the right end of the fixed plate, the fixed block can control the upset of workstation, two all set firmly flexible clamp plate mechanism on the fixed block, two flexible clamp plate mechanism symmetry sets up, flexible clamp plate mechanism is used for controlling the direction of the upset of workstation.

2. The long pipe handling device of claim 1, wherein: flexible tilting mechanism including set firmly in first fixed ear seat on the mount, first fixed ear seat front and back symmetry is equipped with two, two rotate between the first fixed ear seat and be equipped with first axis of rotation, set firmly first power device on the mount bottom, first power device with first axis of rotation power is connected, the swinging arms has set firmly on the first axis of rotation, the swinging arms internal stability has first telescopic cylinder, the top power connection of first telescopic cylinder is equipped with first telescopic link, first telescopic link slides and establishes the swinging arms, the connecting block has set firmly on the first telescopic link top, the connecting block internal rotation is equipped with the second axis of rotation, the fixed ear seat of second that is equipped with in the second axis of rotation, the top of the fixed ear seat of second with the workstation bottom is fixed.

3. A long pipe handling device according to claim 2 wherein: flexible clamp plate mechanism includes two wedges, two the wedge is fixed in two respectively on the fixed block side that is close to each other, two all set firmly first air pump on the wedge, two the equal power connection of one end that first air pump kept away from each other has the push rod, two all slide on the wedge and be equipped with the depression bar, all set firmly two bilateral symmetry's L type link on the workstation bottom surface, lie in two with one side all set firmly the cylinder between the L type link, a ring channel has been seted up to cylinder intermediate position department, the depression bar can insert the correspondence in the ring channel.

4. A long pipe handling device according to claim 3 wherein: a through chute which is communicated from front to back is arranged in the middle of the upper part of the workbench, a first arc-shaped clamping body is arranged at the front part of the through chute in a sliding way, the front end of the first arc-shaped clamping body is fixedly provided with a first clamping telescopic rod, the first clamping telescopic rod is used for controlling the first arc-shaped clamping body to move back and forth, the front part of the first clamping telescopic rod is in power connection with a second telescopic cylinder fixedly arranged on the workbench, a second arc-shaped clamping body is arranged at the rear part of the through sliding chute in a sliding way, a second clamping telescopic rod is fixedly arranged at the rear end of the second arc-shaped clamping body and is used for controlling the second arc-shaped clamping body to move back and forth, the rear end of the second clamping telescopic rod is in power connection with a third telescopic cylinder fixedly arranged on the workbench, and the first arc-shaped clamping body and the second arc-shaped clamping body are mutually cooperated to clamp the pipeline.

5. The long pipe handling device of claim 4, wherein: anchor clamps mechanism is including seting up on the top surface of workstation, and be close to the sliding tray of left end position department, it is equipped with the chuck to slide in the sliding tray, the chuck can enough slide also horizontal slip around, the chuck left end is equipped with a stopper, the stopper is used for the restriction remove about the chuck, the left side wall in the solid fixed spacing motor that has inlayed, the right-hand member power connection of spacing motor has stop screw, stop screw with stopper screw-thread fit connects, the chuck right-hand member slides and is equipped with two jack catchs, two jack catchs can be from top to bottom slide adjusting position, and two the jack catch can insert in the pipeline, will the pipeline is spacing.

6. The long pipe handling device of claim 5, wherein: clearance mechanism includes that the right side sets firmly in the washing cylinder on the cavity right wall, it has the washing telescopic link to wash cylinder left end power connection, the left end that washs the telescopic link is equipped with the rotation motor admittedly, left end power connection have the washing dish, the equipartition has four cleaning brushes, four on the periphery of washing dish the cleaning brush is used for the cleaning work.

7. The long pipe handling device of claim 6, wherein: two collecting boxes are fixedly arranged on the bottom wall of the cavity and are used for collecting dirt processed by the pipeline.

Technical Field

The invention relates to the field of pipeline treatment, in particular to a long-pipe pipeline treatment device.

Background

The application of pipeline is very common in daily life, unclean pipeline can let water be polluted after using, harm produces to people's health, and the pipeline that uses the dirt not only can let the pipeline block up, also can exert an influence to the life-span of pipeline, current pipeline processing technique adopts the manual work mostly to dredge the pipeline that has been polluted or blockked up, and do not have the essence to clear up the pipeline, the temporary solution is not permanent, or only can clear up short pipeline when clearing up, can't handle some longer pipelines in place, therefore the processing of long-tube pipeline is very important, the long-tube pipeline processing apparatus of the design of the invention can clear up the dirt automatically, reduce the time and energy that manual operation brought, it is fast and high-efficient to handle more.

Disclosure of Invention

The invention aims to provide a long pipe processing device which is used for overcoming the defects in the prior art.

The long pipe processing device comprises a box body, wherein a cavity is formed in the box body, the top and the front side of the cavity are respectively provided with an opening, a cleaning mechanism for cleaning a pipe is fixedly arranged on the right side wall of the cavity, a fixing frame is fixedly arranged on the bottom wall of the cavity, a workbench is arranged on the upper side of the fixing frame and used for placing the pipe, a telescopic turnover mechanism for controlling the lifting and the turnover is arranged in the fixing frame, a clamp mechanism is slidably arranged on the top surface of the workbench at a position close to the left end and used for fixing the pipe, a fixing plate is fixedly arranged on the fixing frame, fixing blocks are fixedly arranged at the left end and the right end of the fixing plate and can control the turnover of the workbench, telescopic pressing plate mechanisms are fixedly arranged on the two fixing blocks, and the two telescopic pressing plate mechanisms are symmetrically arranged, the telescopic pressing plate mechanism is used for controlling the overturning direction of the workbench.

The technical scheme is that the telescopic turnover mechanism comprises first fixed lug seats fixedly arranged on a fixed frame, the front and the back of each first fixed lug seat are symmetrically provided with two first rotating shafts, a first power device is fixedly arranged at the bottom of the fixed frame and is in power connection with the first rotating shafts, swing rods are fixedly arranged on the first rotating shafts, first telescopic cylinders are fixedly arranged in the swing rods, top ends of the first telescopic cylinders are in power connection with first telescopic rods, the first telescopic rods are slidably arranged on the swing rods, connecting blocks are fixedly arranged at the top ends of the first telescopic rods, second rotating shafts are rotatably arranged in the connecting blocks, second fixed lug seats are fixedly arranged on the second rotating shafts, and top ends of the second fixed lug seats are fixed to the bottom surface of the workbench, through the work of first power device, drive the swinging arms swing, and then make the workstation swing.

Further technical scheme, flexible clamp plate mechanism includes two wedges, two the wedge is fixed in two respectively on the fixed block side that is close to each other, two all set firmly first air pump on the wedge, two the equal power connection of one end that first air pump kept away from each other has a push rod, two all slide on the wedge and be equipped with the depression bar, all set firmly two bilateral symmetry's L type link on the workstation bottom surface, be located two with one side all set firmly the cylinder between the L type link, a ring channel has been seted up to cylinder intermediate position department, the depression bar can insert the correspondence in the ring channel.

According to a further technical scheme, a through chute which is through from front to back is arranged in the middle of the upper portion of the workbench, a first arc-shaped clamping body is slidably arranged at the front portion of the through chute, the first arc-shaped clamping body is fixedly provided with a first clamping telescopic rod at the front end, the first clamping telescopic rod is used for controlling the first arc-shaped clamping body to move back and forth, the front portion of the first clamping telescopic rod is in power connection with a second telescopic cylinder fixedly arranged on the workbench, a second arc-shaped clamping body is slidably arranged at the rear portion of the through chute, the rear end of the second arc-shaped clamping body is fixedly provided with a second clamping telescopic rod, the second clamping telescopic rod is used for controlling the second arc-shaped clamping body to move back and forth, and the rear end of the second clamping telescopic rod is in power connection with a third telescopic cylinder fixedly arranged on the workbench, the first arc-shaped clamping body and the second arc-shaped clamping body are mutually cooperated to clamp the pipeline.

Further technical scheme, anchor clamps mechanism is including seting up on the top surface of workstation, and be close to the sliding tray of left end position department, it is equipped with the chuck to slide in the sliding tray, the chuck can reach around also the horizontal slip, the chuck left end is equipped with a stopper, the stopper is used for the restriction remove about the chuck, the left side wall in the solid fixed spacing motor that has inlayed, the right-hand member power of spacing motor is connected with stop screw, stop screw with stopper screw-thread fit connects, the chuck right-hand member slides and is equipped with two jack catchs, two jack catchs can be from top to bottom the slip adjusting position, and two the jack catch can insert in the pipeline, will the pipeline is spacing.

Further technical scheme, clearance mechanism include the right side set firmly in the washing cylinder on the cavity right wall, washing cylinder left end power is connected with the washing telescopic link, the left end of wasing the telescopic link is equipped with the rotation motor admittedly, left end power be connected with the washing dish, the equipartition has four cleaning brushes, four on the periphery of washing dish the cleaning brush is used for the cleaning work.

According to the further technical scheme, two collecting boxes are fixedly arranged on the bottom wall of the cavity and are used for collecting dirt processed by the pipeline.

The invention has the beneficial effects that: can be to the dirt that is difficult to the clearance in the long pipeline clean up through the rotation of brush and stretching out of pole to can be to the nimble flexible of pipeline of different length, jack catch among the fixture also can be adjusted according to the internal diameter size of pipeline, satisfy more demands, stubborn dirt in the pipeline can be cleared up better to four brushes that set up in the clearance mechanism, tilting mechanism among this processing apparatus is two-way ninety degree tilting mechanism, can clear away the dirt that washs in the pipeline in the at utmost.

Drawings

FIG. 1 is a schematic external view of a holder 18 according to the present invention;

FIG. 2 is a schematic view of the whole structure of a long pipe treatment device according to the present invention;

FIG. 3 is a top view of FIG. 2 of the present invention;

FIG. 4 is a schematic view of A-A of FIG. 2 in accordance with the present invention;

FIG. 5 is a schematic view of the table 19 of FIG. 2 in accordance with the present invention;

FIG. 6 is a top view of the invention of FIG. 5;

FIG. 7 is an enlarged, fragmentary schematic view of the telescoping platen mechanism 101 of FIG. 2 in accordance with the present invention;

FIG. 8 is an enlarged, fragmentary view of the telescoping turnover mechanism 103 of FIG. 2 in accordance with the present invention;

FIG. 9 is a schematic view of B-B of FIG. 2 of the present invention;

fig. 10 is an enlarged partial schematic view of fig. 3 of the present invention.

Detailed Description

For purposes of making the objects and advantages of the present invention more apparent, the following detailed description of the invention, taken in conjunction with the examples, should be understood that the following text is only intended to describe one or several specific embodiments of the invention, and not to strictly limit the scope of the invention as specifically claimed, and as used herein, the terms up, down, left and right are not limited to their strict geometric definitions, but rather include tolerances for reasonable and inconsistent machining or human error, the specific features of which are set forth in detail below:

referring to the drawings, the long pipe processing device according to the embodiment of the invention comprises a box body 11, a cavity 70 is formed in the box body 11, the top and the front side of the cavity 70 are both opened, a cleaning mechanism 105 for cleaning a pipe is fixedly arranged on the right side wall of the cavity 70, a fixed frame 18 is fixedly arranged on the bottom wall of the cavity 70, a worktable 19 is arranged on the upper side of the fixed frame 18, the worktable 19 is used for placing a pipe 50, a telescopic turnover mechanism 103 for controlling the lifting and turnover of the worktable 19 is arranged in the fixed frame 18, a clamp mechanism 104 is slidably arranged on the top surface of the worktable 19 at a position close to the left end, the clamp mechanism 104 is used for fixing the pipe 50, a fixed plate 34 is fixedly arranged on the fixed frame 18, fixed blocks 38 are fixedly arranged at the left end and the right end of the fixed plate 34, and the fixed blocks 38 can control the turnover of the worktable 19, two telescopic pressing plate mechanisms 101 are fixedly arranged on the two fixing blocks 38, the two telescopic pressing plate mechanisms 101 are symmetrically arranged, and the telescopic pressing plate mechanisms 101 are used for controlling the overturning direction of the workbench 19.

Beneficially or exemplarily, the telescopic turnover mechanism 103 includes two first fixed ear seats 24 fixed on the fixed frame 18, two first fixed ear seats 24 are symmetrically arranged in front and back, a first rotating shaft 23 is rotatably arranged between the two first fixed ear seats 24, a first power device 40 is fixedly arranged on the bottom of the fixed frame 18, the first power device 40 is in power connection with the first rotating shaft 23, a swinging rod 54 is fixedly arranged on the first rotating shaft 23, a first telescopic cylinder 35 is fixedly arranged in the swinging rod 54, a first telescopic rod 21 is dynamically connected to the top end of the first telescopic cylinder 35, the first telescopic rod 21 is slidably arranged on the swinging rod 54, a connecting block 56 is fixedly arranged on the top end of the first telescopic rod 21, a second rotating shaft 41 is rotatably arranged in the connecting block 56, and a second fixed ear seat 42 is fixedly arranged on the second rotating shaft 41, the top end of the second fixing ear seat 42 is fixed to the bottom surface of the worktable 19, and the first power device 40 operates to drive the swing rod 54 to swing, so as to swing the worktable 19.

Beneficially or exemplarily, the telescopic pressing plate mechanism includes two wedge blocks 26, two wedge blocks 26 are respectively fixed on two side surfaces of the fixed blocks 38 close to each other, two first air pumps 39 are fixedly arranged on the two wedge blocks 26, a push rod 28 is dynamically connected to one ends of the two first air pumps 39 far away from each other, two pressing rods 27 are slidably arranged on the two wedge blocks 26, two L-shaped connecting frames 29 symmetrical to each other are fixedly arranged on the bottom surface of the workbench 19, a cylinder 25 is fixedly arranged between the two L-shaped connecting frames 29 on the same side, an annular groove 62 is formed in the middle position of the cylinder 25, and the pressing rods 27 can be inserted into the corresponding annular groove 62.

Beneficially or exemplarily, a through sliding chute 32 is provided in the middle of the upper portion of the worktable 19, the through sliding chute 32 is provided with a first arc-shaped clamping body 66 in a sliding manner, the first arc-shaped clamping body 66 is provided with a first clamping telescopic rod 48 at the front end of the first arc-shaped clamping body 66, the first clamping telescopic rod 48 is used for controlling the first arc-shaped clamping body 66 to move back and forth, the front end of the first clamping telescopic rod 48 is in power connection with a second telescopic cylinder 49 fixedly arranged on the worktable 19, the rear portion of the through sliding chute 32 is provided with a second arc-shaped clamping body 30 in a sliding manner, the second arc-shaped clamping body 30 is provided with a second clamping telescopic rod 46 at the rear end of the second arc-shaped clamping body 30, the second clamping telescopic rod 46 is used for controlling the second arc-shaped clamping body 30 to move back and forth, the rear end of the second clamping telescopic rod 46 is in power connection with a third telescopic cylinder 47 fixedly arranged on the worktable 19, the first and second arcuate clamp bodies 66 and 30 cooperate to clamp the pipe 50.

Beneficially or exemplarily, the clamp mechanism 104 includes a sliding groove 31 provided on the top surface of the workbench 19 and located near the left end, a chuck 16 is slidably provided in the sliding groove 31, the chuck 16 can slide back and forth and left and right, the left end of the chuck 16 is provided with a limit block 51, the limit block 51 is used for limiting the left and right movement of the chuck 16, a limit motor 64 is fixedly embedded in the left side wall of the chuck 31, a limit screw 52 is dynamically connected to the right end of the limit motor 64, the limit screw 52 is in threaded fit connection with the limit block 51, the right end of the chuck 16 is slidably provided with two jaws 17, the two jaws 17 can slide up and down to adjust the position, and the two jaws 17 can be inserted into the pipeline 50 to limit the pipeline 50.

Advantageously or exemplarily, the cleaning mechanism 105 comprises a cleaning cylinder 12 fixed on the right side of the right wall of the cavity 70, the cleaning telescopic rod 44 is connected to the left end of the cleaning cylinder 12 in a power mode, the rotating motor 14 is fixedly arranged at the left end of the cleaning telescopic rod 44, the cleaning disc 15 is connected to the left end of the rotating motor 14 in a power mode, four cleaning brushes 37 are distributed on the periphery of the cleaning disc 15 in a uniformly distributed mode, and the four cleaning brushes 37 are used for cleaning work.

Advantageously or exemplarily, two collection boxes 36 are fixed to the bottom wall of the chamber 70, and the collection boxes 36 are used for collecting the dirt processed by the pipeline 50.

The invention relates to a long pipe processing device, which comprises the following working procedures:

when processing work is carried out, the pipeline 50 is manually moved to the workbench 19, the inner diameter of the pipeline 50 is clamped on the clamping jaw 17, the distance of the clamping jaw 17 is adjusted until the pipeline 50 cannot move, and then the limiting block 51 is adjusted to fix the chuck 16, so that the chuck 16 cannot slide in the sliding groove 31;

then, the cleaning cylinder 12 is controlled to work to drive the cleaning telescopic rod 44 to start extending to the left, at this time, the cleaning brush 37 also starts moving, then the rotating motor 14 is controlled to start rotating, at this time, the cleaning disc 15 also starts rotating, and the cleaning brush 37 is driven to start cleaning the pipeline 50; after cleaning, the cleaning cylinder 12 is controlled to work to drive the cleaning telescopic rod 44 to extend and retract back and forth left and right, so that the cleaning brush 37 is cleaned back and forth left and right;

after the cleaning is finished, when the cleaning brush 37 is controlled to retract to the safe position rightwards, the rotating motor 14 is controlled to stop working, then the limiting motor 64 is controlled to work, the limiting block 51 slides backwards, the clamp mechanism 104 is released, the distance between the clamping jaws 17 is reduced, the pipeline 50 is released, the clamp mechanism 104 moves to the rearmost direction from the sliding groove 31, and meanwhile, the third telescopic cylinder 47 and the second telescopic cylinder 49 are controlled, so that the second clamping telescopic rod 46 and the first clamping telescopic rod 48 approach the pipeline 50 until the second arc-shaped clamping body 30 and the first arc-shaped clamping body 66 clamp the pipeline 50;

if the workbench 19 is turned over to the left first, the second air pump 53 is controlled to operate, the second small telescopic rod 63 is extended to drive the long pressing bar 68 to extend and press the annular groove 62, the first air pump 39 is controlled to operate, the push rod 28 is retracted to drive the pressing bar 27 to retract, the first power device 40 is controlled to operate at the moment, the first rotating shaft 23 is driven to rotate, the oscillating rod 54 also starts to oscillate inside, the first telescopic cylinder 35 is controlled to operate, the first telescopic rod 21 starts to extend and oscillate while extending, the second power device 55 is controlled to start to rotate the second rotating shaft 41, the connecting block 56 also starts to oscillate, the workbench 19 is driven to turn over to the left by 90 degrees, and therefore, impurities in the pipeline 50 are poured out to fall into the first dirt collecting box 36 below, the workbench 19 is then turned over to the right, the first telescopic cylinder 35 is controlled to retract downwards to the workbench 19 to be horizontal, at the moment, the first air pump 39 is controlled to work, the push rod 28 extends to drive the press rod 27 to extend to press the right annular groove 62, the second air pump 53 is controlled to work to retract the second small telescopic rod, the left side press plate 27 is not in contact with the left side annular groove 62, the first telescopic air cylinder 35 is controlled to work at the moment, the first telescopic air cylinder 35 extends upwards, the workbench 19 is turned over by 90 degrees to the right side, the residual impurities in the pipeline 50 are poured into the right side second dirt collecting box, after the impurities are poured out, the first telescopic air cylinder 35 is controlled to work to retract the first telescopic rod 21, the workbench 19 returns to the original angle, and the first power device 40 and the second power device 55 also stop working;

after the cleaning is finished, the third telescopic cylinder 47 and the second telescopic cylinder 49 are controlled to work at the moment, the second clamping telescopic rod 46 and the first clamping telescopic rod 48 are retracted, so that the second arc-shaped clamping body 30 and the first arc-shaped clamping body 66 are driven to retract, the clamped pipeline 50 is loosened, and the pipeline 50 is detached from the workbench 19 to complete the whole process.

The invention has the beneficial effects that: can be to the dirt that is difficult to the clearance in the long pipeline clean up through the rotation of brush and stretching out of pole to can be to the nimble flexible of pipeline of different length, jack catch among the fixture also can be adjusted according to the internal diameter size of pipeline, satisfy more demands, stubborn dirt in the pipeline can be cleared up better to four brushes that set up in the clearance mechanism, tilting mechanism among this processing apparatus is two-way ninety degree tilting mechanism, can clear away the dirt that washs in the pipeline in the at utmost.

It will be apparent to those skilled in the art that various modifications may be made to the above embodiments without departing from the general spirit and concept of the invention. All falling within the scope of protection of the present invention. The protection scheme of the invention is subject to the appended claims.