阅读说明：本技术 一种废旧家电全自动分解整理成盘装置 (Full-automatic decomposition and arrangement disc forming device for waste household appliances ) 是由 杨旭虹 于 2021-08-31 设计创作，主要内容包括：本发明公开了一种废旧家电全自动分解整理成盘装置,所述废旧家电全自动分解整理成盘装置包括机架、放料装置、拉料装置、固料切合装置和成盘装置,所述放料装置、拉料装置、固料切合装置和成盘装置均安装在机架前侧面的侧板上,所述放料装置安装在侧板的下部,所述拉料装置安装在放料装置的右上方,所述固料切合装置和成盘装置安装在放料装置的上方,所述固料切合装置位于成盘装置的右侧；本发明能够自动化拆解回收废旧家电的电机,避免了环境污染,降低了人工成本,提高了拆解效率,具有良好的市场应用价值。(The invention discloses a full-automatic decomposition and sorting disc device for waste household appliances, which comprises a rack, a material placing device, a material pulling device, a material fixing and cutting device and a disc forming device, wherein the material placing device, the material pulling device, the material fixing and cutting device and the disc forming device are all arranged on a side plate on the front side surface of the rack; the invention can automatically disassemble and recover the motors of the waste household appliances, avoids environmental pollution, reduces labor cost, improves disassembling efficiency and has good market application value.)

1. The utility model provides a full-automatic decomposition of old and useless household electrical appliances is put into dish device in order, its characterized in that, the full-automatic decomposition of old and useless household electrical appliances is put into dish device and is included frame, blowing device, draw the material device, the solid material is put into the box and is put and become the dish device, the blowing device, draw the material device, the solid material is put into the box and is put and become the dish device and all install on the curb plate of frame leading flank, the blowing device is installed in the lower part of curb plate, draw the material device to install in the upper right side of blowing device, the solid material is put into the box and is put into the top at the blowing device with becoming the dish device, the solid material is put into the box and is located the right side of dish device.

2. The full-automatic decomposition and sorting tray device for the waste household appliances according to claim 1, wherein the discharging device comprises a first discharging assembly and a second discharging assembly, and the first discharging assembly and the second discharging assembly are transversely mounted on the lower portion of a side plate of the rack in parallel; the first discharging assembly comprises a discharging shaft, a first motor, a discharging base and a speed reducing motor, the discharging base is installed on an opening in the bottom of a side plate of the rack, a discharging bearing fixing seat is arranged on the discharging base, the speed reducing motor is installed on the front side face of the discharging bearing fixing seat, the first motor is installed on the speed reducing motor, and the output end of the speed reducing motor penetrates through the discharging bearing fixing seat and is connected with the discharging shaft; the second discharging assembly and the first discharging assembly are identical in structure.

3. The full-automatic decomposition and sorting disc device for the waste household appliances according to claim 1, wherein the material pulling device comprises a slideway fixing component and a pulley component, the pulley component is vertically arranged at the right part of a side plate of the rack, and the slideway fixing components are respectively arranged above the material placing device and at the periphery of the pulley component; the slideway fixing component comprises a slideway fixing base, a first rotating shaft component and a second rotating shaft component, the slideway fixing seat is installed on the side plate, and the first rotating shaft component and the second rotating shaft component are symmetrically installed on the front side surface and the rear side surface inside the slideway fixing seat respectively; the first rotating shaft assembly comprises a first fixed main shaft, a second fixed main shaft, a first pressing roller and a second pressing roller, the first fixed main shaft and the second fixed main shaft are distributed and installed on the rear side face of the slide way fixing seat from top to bottom, the first pressing roller and the second pressing roller are respectively sleeved on the first fixed main shaft and the second fixed main shaft and are respectively rotatably connected with the first fixed main shaft and the second fixed main shaft, and the second rotating shaft assembly is identical to the first rotating shaft assembly in structure.

4. The full-automatic decomposing and arranging disc forming device for the waste household appliances according to claim 3, wherein the pulley assemblies comprise pulley top plates, pulley bottom plates, first pulling pulley assemblies, second pulling pulley assemblies and pulley positioning assemblies, the pulley bottom plates and the pulley top plates are oppositely arranged at the upper ends and the lower ends of the right parts of the side plates of the rack, the upper ends and the lower ends of the first pulling pulley assemblies and the second pulling pulley assemblies are respectively arranged on the pulley top plates and the pulley bottom plates, and the pulley positioning assemblies are arranged on the left side surfaces of the pulley top plates; the first material pulling pulley assembly comprises a first optical axis, a second optical axis, a first material pulling pulley, a second material pulling pulley, a first pulley base and a second pulley base, the first optical axis and the second optical axis are vertically arranged between the pulley top plate and the pulley bottom plate, the left end and the right end of the first pulley base and the right end of the second pulley base are respectively sleeved on the first optical axis and the second optical axis, the first material pulling pulley and the second material pulling pulley are respectively arranged in the middle of the first pulley base and the second pulley base and are rotatably connected with the first pulley base and the second pulley base, and the second material pulling pulley assembly and the first material pulling pulley assembly are identical in structure; the pulley positioning assembly comprises a positioning assembly bottom plate, a first positioning rotary drum and a second positioning rotary drum, the positioning assembly bottom plate is horizontally arranged on the left side face of the pulley sliding top plate, and the first positioning rotary drum and the second positioning rotary drum are vertically arranged at the bottom of the positioning assembly bottom plate.

5. The full-automatic decomposition and sorting disc device for the waste household appliances according to claim 1, wherein the solid material cutting assembly comprises a material placing assembly and a material cutting assembly, and the material cutting assembly is arranged on the left side of the material placing assembly; the material placing assembly comprises a material placing bottom plate, a second motor, a material placing motor base, a third motor, a first air cylinder, a first material placing rotating wheel, a second material placing rotating wheel, a plurality of small material placing rotating wheels, a material placing channel plate, a first pressing roller assembly and a second pressing roller assembly; the material placing bottom plate is arranged at an opening at the upper part of the side plate of the frame and is connected with the side plate of the frame in a left-right sliding manner, the first air cylinder is arranged on the side plate of the frame at the right side of the material placing bottom plate, the output end of the first air cylinder is connected with the material placing bottom plate, two small material placing wheels are in a group, the upper and lower positions of the two small material placing wheels are arranged at the rightmost side of the material placing bottom plate, the first material placing wheel is arranged in the middle of the material placing bottom plate, the second material placing wheel is arranged at the left side of the first material placing wheel, the material placing motor base is arranged at the rear side surface of the material placing bottom plate, the second motor and the third motor are arranged on the material placing motor base, the output end of the second motor penetrates through the material placing bottom plate and is connected with the first material placing wheel, the output end of the third motor penetrates through the material placing bottom plate and is connected with the second material placing wheel, the first pressing component is arranged above the first material placing wheel, and the second pressing component is arranged below the second material placing wheel, the material placing channel plate is installed on the left side of the second material placing rotating wheel, and two waste motor coil channel openings are formed in the material placing channel plate.

6. The full-automatic decomposition and sorting disc device for the waste household appliances according to claim 5, wherein the cutting assembly comprises a cutting bottom plate, a third cylinder, a fourth cylinder, a cutting knife upper plate, a cutting knife lower plate, a first cutting knife, a second cutting knife, a channel block, a first connecting block and a second connecting block; the blanking bottom plate and the channel block are arranged on the material placing bottom plate on the left side of the material placing channel plate, the blanking bottom plate is positioned above the channel block, a channel is arranged in the channel block, the upper side and the lower side of the left part of the channel block are provided with openings, the third cylinder and the fourth cylinder are arranged on the right side surface of the blanking bottom plate, the upper plate of the cutting knife is arranged at the left side of the cutting bottom plate and is vertically and slidably connected with the cutting bottom plate, the output end of the third air cylinder is connected with the upper plate of the cutting knife through a first connecting block, the lower plate of the blanking knife is arranged at one end of a second connecting block, the other end of the second connecting block is connected with the output end of a fourth cylinder, the first material cutting knife is arranged at the bottom of the upper plate of the material cutting knife, the second material cutting knife is arranged at the top of the lower plate of the material cutting knife, and the first material cutting knife, the second material cutting knife and the openings on the upper side and the lower side of the channel block are clamped in a sliding mode.

7. The full-automatic decomposition and sorting disc forming device for the waste household appliances according to claim 1 is characterized by comprising a turntable assembly, a blanking groove, a channel duct assembly, a first welding assembly and a second welding assembly, wherein the turntable assembly is installed on the left side of the blanking press-fitting device, the channel duct assembly is installed on the upper portion of the inner side of the turntable assembly, the first welding assembly and the second welding assembly are respectively installed on the left side and the right side of the turntable assembly, and the blanking groove is installed below the turntable assembly.

8. The full-automatic decomposition and sorting disc device for the waste household appliances according to claim 7, wherein the channel duct assembly comprises a first channel duct, a guide rail sliding block, a second channel duct and a duct mounting seat; the guide pipe mounting seat is installed on the upper left portion of the side plate of the rack through a guide rail sliding block and is in horizontal sliding connection with the side plate of the rack, one ends of the first channel guide pipe and the second channel guide pipe are connected with a channel of the channel block, and the other ends of the first channel guide pipe and the second channel guide pipe are installed on the guide pipe mounting seat in a penetrating mode.

9. The full-automatic decomposition and sorting disc device for the waste household appliances according to claim 7, wherein the turntable assembly comprises a disc material turntable assembly and a solid material turntable assembly, and the solid material turntable assembly is arranged on the rear side of the disc material turntable assembly; the coiling turntable assembly comprises a coiling outer side turntable, a coiling inner side turntable, a fifth air cylinder, a fourth motor, a driving wheel, a driven wheel, a turntable motor mounting seat, a turntable air cylinder mounting seat, a turntable bearing seat, an inner shaft and an outer shaft, wherein the coiling inner side turntable is mounted on a side plate of a machine frame, the coiling outer side turntable is clamped on the periphery of the coiling inner side turntable, the turntable bearing seat is mounted on the side plate of the machine frame in a penetrating way, the outer shaft penetrates through the turntable bearing seat and is connected with the coiling outer side turntable, the driven wheel is fixedly sleeved on the outer shaft, the inner shaft penetrates through the outer shaft and is connected with the coiling inner side turntable, one end of the turntable motor mounting seat is mounted on a part of turntable bearing seat positioned at the rear side of the side plate of the machine frame, the fifth air cylinder is mounted at the other end of the turntable motor mounting seat, the output end of the fifth air cylinder is connected with the inner shaft, and the turntable motor mounting seat is mounted on the side plate of the machine frame below the fifth air cylinder, the fourth motor is arranged on the turntable motor mounting seat, the output end of the fourth motor penetrates through the turntable motor mounting seat to be connected with the driving wheel, and the driving wheel and the driven wheel are in rotary connection through a belt; the solid material turntable assembly comprises a solid material turntable base, a solid material rotating disc, a sixth air cylinder, a solid material air cylinder mounting seat and a clamping assembly, one end of the solid material turntable base is mounted on a side plate of the rack above the disc material turntable assembly, the solid material rotating disc is mounted on the front side of the other end of the solid material turntable base, the solid material air cylinder mounting seat is mounted on the rear side of the other end of the solid material turntable base, the sixth air cylinder is mounted on the solid material air cylinder mounting seat, the output end of the sixth air cylinder penetrates through the solid material air cylinder mounting seat and the solid material turntable base to be connected with the solid material rotating disc, and the clamping assembly is mounted on the solid material rotating disc in a penetrating mode.

10. The full-automatic disassembling and arranging plate device for the waste household appliances according to claim 7, wherein the first welding assembly comprises a welding base, a seventh cylinder, an eighth cylinder, a first welding block base, a second welding block base, a first high-frequency welding block and a second high-frequency welding block, the welding base is installed on a side plate of the frame in a penetrating manner, the seventh cylinder is installed on the front side surface of the welding base, the output end of the seventh cylinder is connected with the first welding block base in a penetrating manner, the first welding block base is connected with the welding base in a front-back sliding manner, the first high-frequency welding block is installed on the top of the first welding block base, the eighth cylinder is installed on the left side surface of the welding base, the output end of the eighth cylinder is connected with the second welding block base in a penetrating manner, and the second welding block base is connected with the welding base in a front-back sliding manner, the second high-frequency welding block is arranged at the top of the second welding block base, the first high-frequency welding block and the second high-frequency welding block are oppositely positioned at the front side and the rear side of the material coiling outer side rotary table, grooves are formed in the opposite sides of the first high-frequency welding block and the second high-frequency welding block, and the first high-frequency welding block and the second high-frequency welding block can penetrate through small holes in the material coiling outer side rotary table to be pressed; the second welding assembly has the same structure as the first welding assembly.

Technical Field

The invention relates to the field of intelligent manufacturing, in particular to a full-automatic decomposing and arranging disc device for waste household appliances.

Background

In recent years, the production and sales of various household appliances in China are continuously increased, the stock of various household appliances in China is rapidly increased, and the capacity and space of various household appliance scrapped markets are rapidly expanded. The scrapped various household appliances are important 'urban mineral products', contain recyclable steel, nonferrous metals, precious metals, plastics, rubber and other various available resources, and the current disassembly and recycling rate of China is low. The disassembly level and the planning disassembly quantity of various household appliances scrapped in China are greatly improved, the contradiction of shortage of mineral resources in China is relieved, and the method has great strategic significance undoubtedly. A plurality of waste permanent magnet direct current small motors can be disassembled from various scrapped household appliances, such as a wiper motor, a glass lifter motor, an air conditioner compressor, a fan motor, a warm air motor, a rearview mirror adjusting motor, a seat adjusting motor, a skylight motor and the like. The disassembly of the various waste household electrical appliances can recycle various copper wires, copper alloys, aluminum alloys, waste steel and iron, and the like, which is an important content for developing circular economy, is beneficial to increasing and expanding mineral resources of metal, saving and reducing the production energy consumption of metal, reducing pollution, improving environment and producing remarkable economic benefit. At present, the existing disassembly production line for scrapped various household electrical appliance waste permanent magnet direct current motors is mainly manually disassembled by workers by means of tools such as an iron hammer and a screwdriver, and generally has the defects of backward disassembly process, low automation level, large hidden danger of environmental pollution (including noise pollution, dust pollution, oil pollution, broken residual particle pollution and the like), and the like.

The prior art has defects and needs to be improved.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention provides a full-automatic decomposition and arrangement disc device for waste household appliances.

The invention provides a full-automatic decomposition and sorting disc device for waste household appliances, which comprises a rack, a material placing device, a material pulling device, a material fixing and cutting device and a disc forming device, wherein the material placing device, the material pulling device, the material fixing and cutting device and the disc forming device are all arranged on a side plate on the front side surface of the rack, the material placing device is arranged at the lower part of the side plate, the material pulling device is arranged at the upper right part of the material placing device, the material fixing and cutting device and the disc forming device are arranged above the material placing device, and the material fixing and cutting device is positioned at the right side of the disc forming device.

Preferably, the emptying device comprises a first emptying assembly and a second emptying assembly, and the first emptying assembly and the second emptying assembly are transversely installed on the lower portion of the side plate of the rack in parallel; the first discharging assembly comprises a discharging shaft, a first motor, a discharging base and a speed reducing motor, the discharging base is installed on an opening in the bottom of a side plate of the rack, a discharging bearing fixing seat is arranged on the discharging base, the speed reducing motor is installed on the front side face of the discharging bearing fixing seat, the first motor is installed on the speed reducing motor, and the output end of the speed reducing motor penetrates through the discharging bearing fixing seat and is connected with the discharging shaft; the second discharging assembly and the first discharging assembly are identical in structure.

Preferably, the material pulling device comprises a slideway fixing component and a pulley component, the pulley component is vertically arranged at the right part of the side plate of the frame, and the slideway fixing components are respectively arranged above the material placing device and at the periphery of the pulley component; the slideway fixing component comprises a slideway fixing base, a first rotating shaft component and a second rotating shaft component, the slideway fixing seat is installed on the side plate, and the first rotating shaft component and the second rotating shaft component are symmetrically installed on the front side surface and the rear side surface inside the slideway fixing seat respectively; the first rotating shaft assembly comprises a first fixed main shaft, a second fixed main shaft, a first pressing roller and a second pressing roller, the first fixed main shaft and the second fixed main shaft are distributed and installed on the rear side face of the slide way fixing seat from top to bottom, the first pressing roller and the second pressing roller are respectively sleeved on the first fixed main shaft and the second fixed main shaft and are respectively rotatably connected with the first fixed main shaft and the second fixed main shaft, and the second rotating shaft assembly is identical to the first rotating shaft assembly in structure.

Preferably, the pulley assembly comprises a pulley top plate, a pulley bottom plate, a first material pulling pulley assembly, a second material pulling pulley assembly and a pulley positioning assembly, the pulley bottom plate and the pulley top plate are relatively arranged at the upper end and the lower end of the right part of the side plate of the frame, the upper end and the lower end of the first material pulling pulley assembly and the upper end and the lower end of the second material pulling pulley assembly are respectively arranged on the pulley top plate and the pulley bottom plate, and the pulley positioning assembly is arranged on the left side surface of the pulley top plate; the first material pulling pulley assembly comprises a first optical axis, a second optical axis, a first material pulling pulley, a second material pulling pulley, a first pulley base and a second pulley base, the first optical axis and the second optical axis are vertically arranged between the pulley top plate and the pulley bottom plate, the left end and the right end of the first pulley base and the right end of the second pulley base are respectively sleeved on the first optical axis and the second optical axis, the first material pulling pulley and the second material pulling pulley are respectively arranged in the middle of the first pulley base and the second pulley base and are rotatably connected with the first pulley base and the second pulley base, and the second material pulling pulley assembly and the first material pulling pulley assembly are identical in structure; the pulley positioning assembly comprises a positioning assembly bottom plate, a first positioning rotary drum and a second positioning rotary drum, the positioning assembly bottom plate is horizontally arranged on the left side face of the pulley sliding top plate, and the first positioning rotary drum and the second positioning rotary drum are vertically arranged at the bottom of the positioning assembly bottom plate.

Preferably, the material fixing and cutting assembly comprises a material placing assembly and a material cutting assembly, and the material cutting assembly is arranged on the left side of the material placing assembly; the material placing assembly comprises a material placing bottom plate, a second motor, a material placing motor base, a third motor, a first air cylinder, a first material placing rotating wheel, a second material placing rotating wheel, a plurality of small material placing rotating wheels, a material placing channel plate, a first pressing roller assembly and a second pressing roller assembly; the material placing bottom plate is arranged at an opening at the upper part of the side plate of the frame and is connected with the side plate of the frame in a left-right sliding manner, the first air cylinder is arranged on the side plate of the frame at the right side of the material placing bottom plate, the output end of the first air cylinder is connected with the material placing bottom plate, two small material placing wheels are in a group, the upper and lower positions of the two small material placing wheels are arranged at the rightmost side of the material placing bottom plate, the first material placing wheel is arranged in the middle of the material placing bottom plate, the second material placing wheel is arranged at the left side of the first material placing wheel, the material placing motor base is arranged at the rear side surface of the material placing bottom plate, the second motor and the third motor are arranged on the material placing motor base, the output end of the second motor penetrates through the material placing bottom plate and is connected with the first material placing wheel, the output end of the third motor penetrates through the material placing bottom plate and is connected with the second material placing wheel, the first pressing component is arranged above the first material placing wheel, and the second pressing component is arranged below the second material placing wheel, the material placing channel plate is installed on the left side of the second material placing rotating wheel, and two waste motor coil channel openings are formed in the material placing channel plate.

Preferably, the material cutting assembly comprises a material cutting bottom plate, a third cylinder, a fourth cylinder, a material cutting knife upper plate, a material cutting knife lower plate, a first material cutting knife, a second material cutting knife, a channel block, a first connecting block and a second connecting block; the blanking bottom plate and the channel block are arranged on the material placing bottom plate on the left side of the material placing channel plate, the blanking bottom plate is positioned above the channel block, a channel is arranged in the channel block, the upper side and the lower side of the left part of the channel block are provided with openings, the third cylinder and the fourth cylinder are arranged on the right side surface of the blanking bottom plate, the upper plate of the cutting knife is arranged at the left side of the cutting bottom plate and is vertically and slidably connected with the cutting bottom plate, the output end of the third air cylinder is connected with the upper plate of the cutting knife through a first connecting block, the lower plate of the blanking knife is arranged at one end of a second connecting block, the other end of the second connecting block is connected with the output end of a fourth cylinder, the first material cutting knife is arranged at the bottom of the upper plate of the material cutting knife, the second material cutting knife is arranged at the top of the lower plate of the material cutting knife, and the first material cutting knife, the second material cutting knife and the openings on the upper side and the lower side of the channel block are clamped in a sliding mode.

Preferably, the disc forming device comprises a turntable assembly, a discharging groove, a channel duct assembly, a first welding assembly and a second welding assembly, the turntable assembly is mounted on the left side of the blanking press-fit device, the channel duct assembly is mounted on the upper portion of the inner side of the turntable assembly, the first welding assembly and the second welding assembly are respectively mounted on the left side and the right side of the turntable assembly, and the discharging groove is mounted below the turntable assembly.

Preferably, the channel conduit assembly comprises a first channel conduit, a conduit slide, a second channel conduit and a conduit mount; the guide pipe mounting seat is installed on the upper left portion of the side plate of the rack through a guide pipe sliding rail and is in horizontal sliding connection with the side plate of the rack, one ends of the first channel guide pipe and the second channel guide pipe are connected with the channel of the channel block, and the other ends of the first channel guide pipe and the second channel guide pipe are installed on the guide pipe mounting seat in a penetrating mode.

Preferably, the turntable assembly comprises a material coiling turntable assembly and a material fixing turntable assembly, and the material fixing turntable assembly is arranged at the rear side of the material coiling turntable assembly; the coiling turntable assembly comprises a coiling outer side turntable, a coiling inner side turntable, a fifth air cylinder, a fourth motor, a driving wheel, a driven wheel, a turntable motor mounting seat, a turntable air cylinder mounting seat, a turntable bearing seat, an inner shaft and an outer shaft, wherein the coiling inner side turntable is mounted on a side plate of a machine frame, the coiling outer side turntable is clamped on the periphery of the coiling inner side turntable, the turntable bearing seat is mounted on the side plate of the machine frame in a penetrating way, the outer shaft penetrates through the turntable bearing seat and is connected with the coiling outer side turntable, the driven wheel is fixedly sleeved on the outer shaft, the inner shaft penetrates through the outer shaft and is connected with the coiling inner side turntable, one end of the turntable motor mounting seat is mounted on a part of turntable bearing seat positioned at the rear side of the side plate of the machine frame, the fifth air cylinder is mounted at the other end of the turntable motor mounting seat, the output end of the fifth air cylinder is connected with the inner shaft, and the turntable motor mounting seat is mounted on the side plate of the machine frame below the fifth air cylinder, the fourth motor is arranged on the turntable motor mounting seat, the output end of the fourth motor penetrates through the turntable motor mounting seat to be connected with the driving wheel, and the driving wheel and the driven wheel are in rotary connection through a belt; the solid material turntable assembly comprises a solid material turntable base, a solid material rotating disc, a sixth air cylinder, a solid material air cylinder mounting seat and a clamping assembly, one end of the solid material turntable base is mounted on a side plate of the rack above the disc material turntable assembly, the solid material rotating disc is mounted on the front side of the other end of the solid material turntable base, the solid material air cylinder mounting seat is mounted on the rear side of the other end of the solid material turntable base, the sixth air cylinder is mounted on the solid material air cylinder mounting seat, the output end of the sixth air cylinder penetrates through the solid material air cylinder mounting seat and the solid material turntable base to be connected with the solid material rotating disc, and the clamping assembly is mounted on the solid material rotating disc in a penetrating mode.

Preferably, the first welding assembly comprises a welding base, a seventh cylinder, an eighth cylinder, a first welding block base, a second welding block base, a first high-frequency welding block and a second high-frequency welding block, the welding base is installed on a side plate of the rack in a penetrating mode, the seventh cylinder is installed on the front side face of the welding base, the output end of the seventh cylinder penetrates through the welding base to be connected with the first welding block base, the first welding block base is connected with the welding base in a front-back sliding mode, the first high-frequency welding block is installed on the top of the first welding block base, the eighth cylinder is installed on the left side face of the welding base, the output end of the eighth cylinder penetrates through the welding base to be connected with the second welding block base, the second welding block base is connected with the welding base in a front-back sliding mode, and the second high-frequency welding block is installed on the top of the second welding block base, the first high-frequency welding block and the second high-frequency welding block are oppositely positioned on the front side and the rear side of the turntable on the outer side of the plate material, grooves are formed in the opposite sides of the first high-frequency welding block and the second high-frequency welding block, and the first high-frequency welding block and the second high-frequency welding block can penetrate through small holes in the turntable on the outer side of the plate material to be pressed; the second welding assembly has the same structure as the first welding assembly.

Compared with the prior art, the waste motor coil winding device has the advantages that the discharging device, the material pulling device, the material fixing and cutting device and the coil forming device are arranged, the waste motor coil can be automatically pulled, disassembled and tightly coiled by feeding in a gravity and extrusion feeding mode and coiling in a rotary disk rotating mode, each circle of waste motor coil is welded through high frequency, the whole coil is fixedly adhered through spot welding at two positions, the adhering part is guaranteed not to be loosened, the whole coil can be torn through hand tearing, the waste motor coil winding device is firm and guaranteed not to be damaged, the device is provided with a double-tube type reel, and the efficiency is higher.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a first dispensing assembly of the present invention;

FIG. 3 is a schematic view of the slideway securing assembly of the present invention;

fig. 4 is a schematic view of a sheave assembly of the present invention;

FIG. 5 is a schematic view of a solid material cutting device according to the present invention;

fig. 6 is a schematic view of a disc forming apparatus according to the present invention.

The reference numbers indicated in the figures: a side plate 1; a first discharging component 2; a slideway fixing component 3; a pulley assembly 4; a solid material cutting device 5; a disk forming device 6; a discharge base 21; a reduction motor 22; a first motor 23; a discharge shaft 24; a slide fixing base 31; a second spindle assembly 32; the first rotating shaft assembly 33; a pulley top plate 41; a pulley shoe 42; a pulley positioning assembly 43; a first optical axis 44; a second optical axis 45; a first pulley base 46; a second pulley base 47; a first pulling sheave 48; a second pulling sheave 49; a second pulling sheave assembly 410; a material placing bottom plate 51; a material placing small rotating wheel 52; a first material placing rotating wheel 53; a second material placing rotating wheel 54; a material placement channel plate 55; a second stitching roller assembly 56; a second cylinder 57; pressing the roller base 58; a material placing and pressing roller 59; a first cylinder 510; a blanking base plate 511; a third cylinder 512; a first connection block 513; a second connection block 514; a cutter upper plate 515; a blanking blade lower plate 516; a channel block 517; a second motor 518; a third motor 519; a catheter mount 61; a conduit slide 62; a first channel conduit 63; a second channel conduit 64; a disc outside turntable 65; a solid material turntable base 66; a solid material rotating disc 67; a solid cylinder mount 68; a sixth cylinder 69; a second weld assembly 610; welding the base 611; a seventh cylinder 612; a first solder block mount 613; an eighth cylinder 614; a second solder bump base 615; a second high frequency welding block 616.

Detailed Description

In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for descriptive purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

The present invention will be described in detail with reference to the accompanying drawings.

Embodiment 1 as shown in fig. 1 to 6, a full-automatic decomposition and sorting disc device for waste household appliances comprises a rack, a material placing device, a material pulling device, a material fixing and cutting device 5 and a disc forming device 6, wherein the material placing device, the material pulling device, the material fixing and cutting device 5 and the disc forming device 6 are all mounted on a side plate 1 on the front side of the rack, the material placing device is mounted on the lower portion of the side plate 1, the material pulling device is mounted on the upper right of the material placing device, the material fixing and cutting device 5 and the disc forming device 6 are mounted above the material placing device, and the material fixing and cutting device 5 is located on the right side of the disc forming device 6.

Example 2: as shown in fig. 2, a discharging device is arranged for discharging materials conveniently, the discharging device comprises a first discharging component 2 and a second discharging component, and the first discharging component 2 and the second discharging component are transversely arranged at the lower part of a side plate 1 of a rack in parallel; the first discharging assembly 2 comprises a discharging shaft 24, a first motor 23, a discharging base 21 and a speed reducing motor 22, the discharging base 21 is installed on an opening in the bottom of the side plate 1 of the rack, a discharging bearing fixing seat is arranged on the discharging base 21, the speed reducing motor 22 is installed on the front side face of the discharging bearing fixing seat, the first motor 23 is installed on the speed reducing motor 22, and the output end of the speed reducing motor 22 penetrates through the discharging bearing fixing seat and is connected with the discharging shaft 24; the second discharging component and the first discharging component 2 have the same structure. The waste motor coil is fixedly arranged on the discharging shaft 24, and the first motor 23 drives the discharging shaft 24 to discharge materials in a rotating mode.

Example 3: as shown in fig. 3-4, a material pulling device is provided for pulling and feeding materials, the material pulling device comprises a slideway fixing component 3 and a pulley component 4, the pulley component 4 is vertically installed at the right part of the side plate 1 of the frame, and the slideway fixing components 3 are respectively installed above the material placing device and around the pulley component 4; the slideway fixing component 3 comprises a slideway fixing base 31, a first rotating shaft component 33 and a second rotating shaft component 32, the slideway fixing base is installed on the side plate 1, and the first rotating shaft component 33 and the second rotating shaft component 32 are respectively and symmetrically installed on the front side surface and the rear side surface inside the slideway fixing base; the first rotating shaft assembly 33 comprises a first fixed main shaft, a second fixed main shaft, a first pressing roller and a second pressing roller, the first fixed main shaft and the second fixed main shaft are distributed and mounted on the rear side face of the slide way fixing seat from top to bottom, the first pressing roller and the second pressing roller are respectively sleeved on the first fixed main shaft and the second fixed main shaft and are respectively connected with the first fixed main shaft and the second fixed main shaft in a rotating mode, and the second rotating shaft assembly 32 is identical to the first rotating shaft assembly 33 in structure. The slideway fixing component 3 plays a role in converting the waste motor coil wire pulling direction, the pulley component 4 comprises a pulley top plate 41, a pulley bottom plate 42, a first pulling pulley 48 component 4, a second pulling pulley 49 component 4 and a pulley positioning component 43, the pulley bottom plate 42 and the pulley top plate 41 are oppositely arranged at the upper end and the lower end of the right part of the rack side plate 1, the upper end and the lower end of the first pulling pulley 48 component 4 and the upper end and the lower end of the second pulling pulley component are respectively arranged on the pulley top plate and the pulley bottom plate, and the pulley positioning component 43 is arranged on the left side surface of the pulley top plate 41; the first material pulling pulley 48 assembly 4 comprises a first optical axis 44, a second optical axis 45, a first material pulling pulley 48, a second material pulling pulley 49, a first pulley base 46 and a second pulley base 47, the first optical axis 44 and the second optical axis 45 are vertically installed between the pulley top plate 41 and the pulley bottom plate 42, the left end and the right end of the first pulley base 46 and the second pulley base 47 are respectively sleeved on the first optical axis 44 and the second optical axis 45, the first material pulling pulley 48 and the second material pulling pulley 49 are respectively installed in the middle of the first pulley base 46 and the second pulley base 47 and are rotatably connected with the first pulley base 46 and the second pulley base 47, and the second material pulling pulley 49 assembly 4 and the first material pulling pulley assembly have the same structure; the pulley positioning assembly 43 comprises a positioning assembly bottom plate, a first positioning rotary drum and a second positioning rotary drum, the positioning assembly bottom plate is horizontally arranged on the left side face of the pulley sliding top plate, and the first positioning rotary drum and the second positioning rotary drum are vertically arranged at the bottom of the positioning assembly bottom plate. The pulley assembly 4 enables the material pulling to be more labor-saving.

Example 4: as shown in fig. 5, a solid material cutting assembly is provided for press feeding and cutting, the solid material cutting assembly comprises a material placing assembly and a material cutting assembly, and the material cutting assembly is installed on the left side of the material placing assembly; the material placing assembly comprises a material placing bottom plate 51, a second motor 518, a material placing motor base, a third motor 519, a first air cylinder 510, a first material placing rotating wheel 53, a second material placing rotating wheel 54, a plurality of material placing small rotating wheels 52, a material placing channel plate 55, a first pressing roller assembly and a second pressing roller assembly 56; the material placing bottom plate 51 is arranged at an opening at the upper part of the frame side plate 1 and is connected with the frame side plate 1 in a left-right sliding manner, the first air cylinder 510 is arranged on the frame side plate 1 at the right side of the material placing bottom plate 51, the output end of the first air cylinder 510 is connected with the material placing bottom plate 51, two material placing small rotating wheels 52 are in a group, the upper and lower positions are arranged at the rightmost side of the material placing bottom plate 51, the first material placing rotating wheel 53 is arranged at the middle part of the material placing bottom plate 51, the second material placing rotating wheel 54 is arranged at the left side of the first material placing rotating wheel 53, the material placing motor base is arranged at the rear side surface of the material placing bottom plate 51, the second motor 518 and the third motor 519 are arranged on the material placing motor base, the output end of the second motor 518 penetrates through the material placing bottom plate 51 and is connected with the first material placing rotating wheel 53, the output end of the third motor 519 penetrates through the material placing bottom plate 51 and is connected with the second material placing rotating wheel 54, the first pressing roller assembly is arranged above the first material placing rotating wheel 53, the second pressing roller assembly 56 is installed below the second material placing rotating wheel 54, the material placing channel plate 55 is installed on the left side of the second material placing rotating wheel 54, and two waste motor coil channel openings are formed in the material placing channel plate 55.

Further, the first pressing roller assembly comprises a second cylinder 57, a material placing pressing roller 59, a pressing roller base 58 and a pressing roller spindle; the second cylinder 57 is installed on the upper portion of the material placing bottom plate 51, the upper portion of the pressing roller base 58 is installed on the second cylinder 57 and is connected with the second cylinder 57 in a vertically sliding mode, the pressing roller main shaft is installed on the lower portion of the pressing roller base 58 in a penetrating mode, the material placing pressing roller 59 is sleeved on the pressing roller main shaft and is connected with the pressing roller main shaft in a rotating mode, the output end of the second cylinder 57 acts on the middle portion of the pressing roller base 58, and the second pressing roller assembly 56 and the first pressing roller assembly are identical in structure and opposite in direction.

The second motor 518 and the third motor 519 of the material placing assembly drive the first material placing rotating wheel 53 and the second material placing rotating wheel 54 to rotate, when the second cylinder 57 of the first pressing roller assembly drives the material placing pressing roller 59 to press and press the first material placing rotating wheel 53, the waste motor coil wire supplies material under the extrusion effect, and the working principle of the second pressing roller assembly 56 is the same as that of the first pressing roller assembly.

The cutting assembly comprises a cutting bottom plate 511, a third cylinder 512, a fourth cylinder, a cutting knife upper plate 515, a cutting knife lower plate 516, a first cutting knife, a second cutting knife, a channel block 517, a first connecting block 513 and a second connecting block 514; the utility model discloses a blank cutting machine, including blank cutting bottom plate 511, channel block 517, third cylinder 512, fourth cylinder, blank cutter upper plate 516, blank cutter upper plate 515, first connecting block 514, first blank cutter is installed at the bottom of blank cutting bottom plate 515, second blank cutter is installed at the top of blank cutter lower plate 516, first blank cutter upper plate 511 and channel block 517 install on the left material bottom plate 51 of putting of material channel plate 55, blank cutter bottom plate 511 is located the top of channel block 517, the fast inside of passageway is equipped with the passageway, the left part of channel block 517 is equipped with the trompil from top to bottom, third cylinder 512 and fourth cylinder install the right flank at blank cutting bottom plate 511, blank cutter upper plate 515 installs in the left side of blank cutter bottom plate 511 and with vertical sliding connection of blank cutter bottom plate 511, the output of third cylinder 512 links to each other through first connecting block 513, blank cutter installs at the bottom of blank cutter upper plate 515, second blank cutter installs at the top of blank cutter lower plate 516, first blank cutter, The second material cutting knife is in sliding clamping connection with the openings on the upper side and the lower side of the channel block 517. The third cylinder 512 and the fourth cylinder respectively drive the upper plate 515 of the material cutting knife to press down and the lower plate 516 of the material cutting knife to move up, so as to drive the first material cutting knife and the second material cutting knife to press and cut materials through the open holes on the channel block 517.

Example 5: as shown in fig. 6, in order to coil and weld the waste motor coils, a coil forming device 6 is provided, and the coil forming device 6 includes a turntable assembly, a feeding chute, a channel duct assembly, a first welding assembly and a second welding assembly 610, the turntable assembly is installed at the left side of the blanking press-fitting device, the channel duct assembly is installed at the upper part of the inner side of the turntable assembly, the first welding assembly and the second welding assembly 610 are respectively installed at the left side and the right side of the turntable assembly, and the feeding chute is installed below the turntable assembly.

The channel guide assembly comprises a first channel guide 63, a guide slide, a second channel guide 64 and a guide mounting seat 61; the guide pipe mounting seat 61 is mounted at the left upper part of the rack side plate 1 through a guide pipe sliding block and is horizontally connected with the rack side plate 1 in a sliding manner, one ends of the first channel guide pipe 63 and the second channel guide pipe 64 are connected with a channel of the channel block 517, and the other ends of the first channel guide pipe 63 and the second channel guide pipe 64 are mounted on the guide pipe mounting seat 61 in a penetrating manner. The material placing bottom plate 51 can slide left and right under the driving of the first cylinder 510, so that the left and right sliding of the channel block 517 drives the guide pipe mounting seat 61 to slide left and right, so that the first channel guide pipe 63 and the second channel guide pipe 64 can move right, and the outlet of the waste motor coil is aligned with the material coiling outer side turntable 65 for material coiling.

The rotary table assembly comprises a material coiling rotary table assembly and a material fixing rotary table assembly, and the material fixing rotary table assembly is arranged on the rear side of the material coiling rotary table assembly; the coiling turntable assembly comprises a coiling outer side turntable 65, a coiling inner side turntable, a fifth air cylinder, a fourth motor, a driving wheel, a driven wheel, a turntable motor mounting seat, a turntable air cylinder mounting seat, a turntable bearing seat, an inner shaft and an outer shaft, wherein the coiling inner side turntable is mounted on a rack side plate 1, the coiling outer side turntable 65 is clamped on the periphery of the coiling inner side turntable, the turntable bearing seat is mounted on the rack side plate 1 in a penetrating manner, the outer shaft penetrates through the turntable bearing seat and is connected with the coiling outer side turntable 65, the driven wheel is fixedly sleeved on the outer shaft, the inner shaft penetrates through the outer shaft and is connected with the coiling inner side turntable, one end of the turntable motor mounting seat is mounted on a part of turntable bearing seat positioned at the rear side of the rack side plate 1, the fifth air cylinder is mounted at the other end of the turntable motor mounting seat, the output end of the fifth air cylinder is connected with the inner shaft, and the turntable motor mounting seat is mounted on the rack side plate 1 below the fifth air cylinder, the fourth motor is arranged on the turntable motor mounting seat, the output end of the fourth motor penetrates through the turntable motor mounting seat to be connected with the driving wheel, and the driving wheel and the driven wheel are in rotary connection through a belt; the solid material turntable assembly comprises a solid material turntable base 66, a solid material rotating disc 67, a sixth air cylinder 69, a solid material air cylinder mounting seat 68 and a clamping assembly, one end of the solid material turntable base 66 is mounted on the frame side plate 1 above the disc material turntable assembly, the solid material rotating disc 67 is mounted on the front side of the other end of the solid material turntable base 66, the solid material air cylinder mounting seat 68 is mounted on the rear side of the other end of the solid material turntable base 66, the sixth air cylinder 69 is mounted on the solid material air cylinder mounting seat 68, the output end of the sixth air cylinder 69 penetrates through the solid material air cylinder mounting seat 68 and the solid material turntable base 66 to be connected with the solid material rotating disc 67, and the clamping assembly penetrates through the solid material rotating disc 67 to be mounted on the solid material rotating disc 67. The fifth cylinder drives the material coiling inner side turntable to move back and forth to achieve the purpose of ejecting blanking, the fourth motor drives the driving wheel to rotate, the driven wheel and the belt drive the material coiling outer side turntable 65 to rotate the material coiling, and the sixth cylinder 69 can drive the material fixing rotating disc 67 to move back and forth.

The clamping assembly further comprises a clamping block, a clamping base, a first clamping column, a second clamping column and a clamping spring; screens base fixed mounting is in the rear side of expecting solid rolling disc 67 admittedly, the one end from the top down of first screens post, screens spring, second screens post is installed in the screens base in proper order, the other end of first screens post, screens spring, second screens post runs through admittedly to expect rolling disc 67 soon to link to each other with the screens, sliding connection is run through with the screens piece to first screens post and second screens post, be equipped with the recess on the screens piece. The clamping assembly can press the waste motor coil to prevent the waste motor coil from falling off carelessly in the rotating process.

The first welding assembly comprises a welding base 611, a seventh cylinder 612, an eighth cylinder 614, a first welding block base 613, a second welding block base 615, a first high-frequency welding block and a second high-frequency welding block 616, wherein the welding base 611 is installed on the side plate 1 of the rack in a penetrating manner, the seventh cylinder 612 is installed on the front side surface of the welding base 611, the output end of the seventh cylinder 612 is connected with the first welding block base 613 in a penetrating manner through the welding base 611, the first welding block base 613 is connected with the welding base 611 in a front-back sliding manner, the first high-frequency welding block is installed on the top of the first welding block base 613, the eighth cylinder 614 is installed on the left side surface of the welding base 611, the output end of the eighth cylinder 614 is connected with the second welding block base 615 in a penetrating manner through the welding base 611, and the second welding block base 615 is connected with the welding base 611 in a front-back sliding manner, the second high-frequency welding block 616 is mounted at the top of the second welding block base 615, the first high-frequency welding block and the second high-frequency welding block 616 are relatively positioned at the front side and the rear side of the material coiling outer-side turntable 65, grooves are formed in the opposite sides of the first high-frequency welding block and the second high-frequency welding block 616, and the first high-frequency welding block and the second high-frequency welding block 616 can pass through small holes in the material coiling outer-side turntable 65 for pressing; the second welding assembly 610 has the same structure as the first welding assembly. The seventh air cylinder 612 and the eighth air cylinder 614 drive the first high-frequency welding block and the second high-frequency welding block 616 to move oppositely, the first high-frequency welding block penetrates through an opening in the material coiling outer side turntable 65 to contact the waste motor coil, and the second high-frequency welding block 616 penetrates through the material fixing rotating disc 67 to contact the waste motor coil, so that the high-frequency welding is used for welding the waste motor coil.

The working principle of the invention is as follows: the waste motor is arranged and fixed on the discharging shafts of the first discharging assembly and the second discharging assembly, the first discharging assembly and the second discharging assembly discharge materials in a rotating mode, waste motor coil wires are arranged in a circuit and reduce the pulling force energy consumption through a slide fixing assembly and a pulley assembly, the waste motor coil wires penetrate through a material placing channel plate to enter a channel of a channel block, a second motor and a third motor of the material placing assembly drive a first material placing rotating wheel and a second material placing rotating wheel to rotate, when a second cylinder of a first pressing roller assembly drives a material placing pressing roller to press and press the first material placing rotating wheel downwards, the waste motor coil wires supply materials under the extrusion effect, the working principle of the second pressing roller assembly is the same as that of the first pressing roller assembly, a material placing bottom plate slides rightwards under the driving of a first cylinder to drive a guide pipe mounting seat to slide rightwards so as to enable a first channel guide pipe and a second channel guide pipe to move rightwards, the outlet of the waste motor coil is aligned to the outer side rotary disc of the coil stock, the fourth motor drives the driving wheel to rotate, the outer side rotary disc of the coil stock is driven by the driven wheel and the belt to rotate the coil stock, the clamping component moves forward under the drive of the sixth air cylinder to slightly press the waste motor coil stock so as to prevent the waste motor coil stock from falling off carelessly in the rotating process, the cutting component cuts off the waste motor coil stock after the coil stock reaches a proper specification, the seventh air cylinder and the eighth air cylinder drive the first high-frequency welding block and the second high-frequency welding block to move oppositely after the coil stock is finished, the first high-frequency welding block penetrates through the opening in the outer side rotary disc of the coil stock to contact the waste motor coil stock, the second high-frequency welding block penetrates through the material-fixing rotary disc to contact the waste motor coil stock, the high-frequency welding disc is used for welding the waste motor coil stock, the clamping component moves backwards, and the fifth air cylinder drives the inner side rotary disc of the coil stock to move backwards so as to eject the discharged material.

The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.